Ice maker wire harness with gap filling structure
By installing fillers in the wire covering sleeve of the ice maker wiring harness to seal the gap between the cladding sleeve and the conductive wire, the problem of injection molding liquid flowing into the gap is solved and the injection molding quality is improved.
Patent Information
- Application Number
- CN202421498938.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When injection molding of existing ice maker wire harnesses, the injection molding liquid is easily entered from the gap between the cladding sleeve and the conductive wire, resulting in a decrease in the injection molding liquid and affecting the injection molding quality of the wiring harness terminals.
An ice maker wire harness with a gap filling structure is designed. By providing filler one and filler two in the cladding sleeve of the wire, the gap between the cladding sleeve and the conductive wire is blocked by the cladding portion of the filler and the connecting portion of the filler to reduce the inflow of injection molding liquid.
It effectively reduces the amount of injection molding liquid entering the wire conductor cladding sleeve of the wire harness, and improves the injection molding quality of the wire harness terminals.
Smart Images

Figure CN222839080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ice maker wire harness injection molding, in particular to an ice maker wire harness with a gap filling structure. Background Art
[0002] The ice maker wiring harness mainly consists of two parts: the wire and the terminal connected to the wire. The terminal is injection molded by a wire harness injection mold. The wire includes a sheath and a number of conductive wires inserted in the sheath. The conductive wires also pass through the terminal. When injection molding the terminal, the wire is placed on the injection mold, and one end of the wire is injection molded so that the injection liquid wraps the conductive wire outside the sheath to form a terminal. However, since the inner diameter of the wire sheath of the wire harness is usually larger than the sum of the diameters of the conductive wires inserted in the sheath, there is a gap between the sheath and the conductive wire. During injection molding, the injection liquid easily enters from the gap between the sheath and the conductive wire, reducing the injection liquid originally used for injection molding the wire harness terminal, thereby affecting the injection molding quality of the wire harness terminal. Utility Model Content
[0003] Based on the technical problems existing in the above-mentioned prior art, the utility model provides an ice maker wiring harness with a gap filling structure, which can reduce the amount of injection liquid entering the sheath of the wiring harness conductor when injecting the wiring harness terminal, thereby improving the injection molding quality of the wiring harness terminal.
[0004] The utility model solves the technical problem by adopting the following technical solution: providing an ice maker wiring harness with a gap filling structure, comprising a wire, a terminal arranged at one end of the wire, and a filling mechanism, wherein the wire comprises a covering sleeve and a conductive wire arranged in the covering sleeve, and the filling mechanism comprises a filling piece 1, wherein the filling piece 1 is arranged in the covering sleeve, and the filling piece 1 is provided with a threading hole for the conductive wire to pass through, and the filling piece 1 comprises a supporting portion and a connecting portion, and when the wiring harness is filled, the side wall of the supporting portion and the inner wall of the covering sleeve are supported against each other, and the supporting portion blocks one end of the covering sleeve close to the terminal.
[0005] Furthermore, the side wall of the supporting portion is tapered, and the diameter of one end of the supporting portion close to the connecting portion is smaller than the diameter of one end of the supporting portion far from the connecting portion.
[0006] Furthermore, the filling mechanism also includes a connecting component, a supporting component and a second filling component, the second filling component is provided with a mounting hole adapted to the connecting portion, the second filling component is detachably connected to the first filling component via the connecting component, and when the second filling component is connected to the first filling component, the second filling component is supported against the inner wall of the covering sleeve via the supporting component.
[0007] Furthermore, the connecting assembly includes a connecting block 1 arranged on the connecting part and a connecting block 2 arranged on the hole wall of the mounting hole, the connecting block 1 is provided with a mounting groove, the connecting block 2 is provided with an elastic pad, and when the filling piece 2 is connected to the filling piece 1, the elastic pad can pass through the mounting groove and be located above the connecting block 1, so that the connecting block 2 is limited to be located on the connecting block 1.
[0008] Furthermore, a connecting rod is provided on the connecting block 2, and two ends of the connecting rod are respectively connected to the connecting block 2 and the elastic pad.
[0009] Furthermore, the length of the connecting rod is matched to the length of the mounting groove.
[0010] Furthermore, a supporting groove is provided on the outer wall of the filling piece 2, and the supporting assembly includes a supporting block and a telescopic spring, one end of the telescopic spring is connected to the groove wall of the supporting groove, and the other end of the telescopic spring is connected to the supporting block, the supporting block is elastically connected to the supporting groove through the telescopic spring, and the supporting block is slidably arranged in the supporting groove, and when the filling piece 2 is connected to the filling piece 1, the supporting block and the inner wall of the covering sleeve are supported against each other.
[0011] Furthermore, the supporting block is provided with a limiting block, the supporting groove is provided with a limiting groove matched with the limiting block, and the limiting block is slidably arranged in the limiting groove.
[0012] Furthermore, the supporting block is provided with a supporting surface, and the supporting surface is an arc-shaped surface.
[0013] Furthermore, there are multiple filling members 2, and the outer diameters of the multiple filling members 2 are different.
[0014] The beneficial effects of the utility model are as follows: an ice maker wiring harness with a gap filling structure is provided, comprising a conductor, a terminal arranged at one end of the conductor, and a filling mechanism, wherein the conductor comprises a sheath and a conductive wire arranged in the sheath, and the filling mechanism comprises a filler 1, wherein the filler 1 is arranged in the sheath, and the filler 1 is provided with a threading hole for the conductive wire to pass through, and the filler 1 comprises a supporting portion and a connecting portion, and when the wiring harness is filled, the side wall of the supporting portion and the inner wall of the sheath are supported against each other, and the supporting portion blocks the end of the sheath close to the terminal. During injection molding, the filler 1 is placed in the gap between the sheath and the conductive wire, and the conductive wire outside the sheath is passed through the threading hole for injection molding, and the supporting portion blocks the end of the sheath close to the terminal. In this way, the amount of injection liquid entering the sheath of the wiring harness conductor when the wiring harness terminal is injection molded can be reduced, thereby improving the injection molding quality of the wiring harness terminal. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] In the figure: Figure 1 The utility model provides an overall structure of an ice maker wiring harness with a gap filling structure Figure 1 (Injection molded terminals);
[0017] Figure 2 for Figure 1 The overall structure of an ice maker wiring harness with a gap filling structure is shown Figure 2 (Unmolded terminals);
[0018] Figure 3 for Figure 2 A three-dimensional structural diagram of the filling mechanism shown;
[0019] Figure 4 for Figure 3 An exploded view of the filling mechanism shown;
[0020] Figure 5 for Figure 2 The overall structure of the ice maker wiring harness with a gap filling structure is shown Figure 2 A top view of
[0021] Figure 6 for Figure 5 AA section view;
[0022] Figure 7 for Figure 6 Enlarged view of point A.
[0023] Explanation of the reference numerals: 1. Ice maker wiring harness with gap filling structure; 100. Filling mechanism; 10. Filling piece 1; 11. Threading hole; 12. Abutment portion; 13. Connecting portion; 131. Connecting groove; 20. Connecting assembly; 21. Connecting block 1; 211. Mounting groove; 22. Connecting block 2; 221. Elastic pad; 222. Connecting rod; 30. Abutment assembly; 31. Abutment block; 311. Limiting block; 312. Abutment surface; 32. Telescopic spring; 40. Filling piece 2; 41. Mounting hole; 42. Abutment groove; 421. Limiting groove; 201. Conducting wire; 2011. Conductive wire; 2012. Covering sleeve; 202. Terminal. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model is now described in detail in conjunction with the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basics of the utility model in a schematic manner, so it only shows the structure related to the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Please refer to Figure 1-7 The ice maker wiring harness 1 with a gap filling structure includes a filling mechanism 100, a wire 201 and a terminal 202 disposed at one end of the wire 201, and the terminal 202 and the wire 201 are connected by injection molding. The wire 201 includes a sheath 2012 and a conductive wire 2011 disposed in the sheath 2012. The filling mechanism 100 includes a filling piece 10, a connecting assembly 20, a holding assembly 30 and a filling piece 2 40, and the filling piece 2 40 is detachably connected to the filling piece 10 through the connecting assembly 20, and when the filling piece 2 40 is connected to the filling piece 10, the filling piece 2 40 is held against the inner wall of the sheath 2012 through the holding assembly 30.
[0026] This embodiment is attached Figure 1 The ice maker wiring harness 1 with a gap filling structure shown in FIG. 1 is a state where the terminal 202 is injection molded. Figure 2 The ice maker wiring harness 1 with the gap filling structure shown in FIG. 1 is in a state where the terminal 202 is not molded.
[0027] The filler 10 is provided with a threading hole 11 for the conductive wire 2011 to pass through, and the filler 10 includes a supporting portion 12 and a connecting portion 13, and the threading hole 11 passes through the supporting portion 12 and the connecting portion 13. The side wall of the supporting portion 12 and the inner wall of the covering sleeve 2012 are supported against each other, and the supporting portion 12 blocks the end of the covering sleeve 2012 close to the terminal 202. The side wall of the connection part 13 is provided with a connection groove 131, and the side wall of the abutting part 12 is gradually reduced. When the covering sleeve 2012 is filled, the side wall of the abutting part 12 abuts against the inner wall of the covering sleeve 2012, and the diameter of the end of the abutting part 12 close to the connection part 13 is smaller than the diameter of the end of the abutting part 12 far from the connection part 13. In addition, the maximum diameter of the abutting part 12 of the filling piece 10 of this embodiment is slightly larger than the inner diameter of the covering sleeve 2012, and smaller than the outer diameter of the covering sleeve 2012, which does not affect the connection between the terminal 202 and the covering sleeve 2011. The outer wall of the abutting part 12 is inclined, and can abut against the covering sleeves 2012 with various inner diameters, and can adapt to the covering sleeves 2012 with various inner diameters, thereby improving the practicality of the ice maker wiring harness 1 with a gap filling structure.
[0028] The second filling member 40 is provided with a mounting hole 41 adapted to the connecting portion 13 , and the outer wall of the second filling member 40 is provided with abutment grooves 42 . Specifically, in this embodiment, the abutment grooves 42 are provided in pairs.
[0029] Specifically, in this embodiment, there are multiple filling pieces 40, and the outer diameters of the multiple filling pieces 40 are different. It can be understood that the mounting hole 41 of each filling piece 40 is adapted to the connecting portion 13 of the filling piece 10, and each filling piece 40 corresponds to a set of abutting components 30 and a set of connecting components 20. Filling pieces 40 with different outer diameters can correspond to the covering sleeves 2012 with different inner diameters. When used, the filling piece 40 with the corresponding outer diameter can be selected according to the inner diameter of the covering sleeve 2012. For the convenience of display, the accompanying drawings corresponding to this embodiment only show one filling piece 40.
[0030] The connection assembly 20 includes a connection block 21 disposed on the connection portion 13 and a connection block 22 disposed on the hole wall of the mounting hole 41. The connection block 21 is located in the connection groove 131. The connection block 21 is provided with a mounting groove 211. The connection block 22 is provided with an elastic pad 221. The connection block 22 is also provided with a connecting rod 222. The two ends of the connecting rod 222 are respectively connected to the connection block 22 and the elastic pad 221. The length of the connecting rod 222 is adapted to the length of the mounting groove 211. When the filler 240 is connected to the filler 10, force is applied to the elastic pad 221, so that the elastic pad 221 can be compressed, squeezed and deformed to pass through the mounting groove 211 and finally restore to its original state and be located above the connection block 21. At this time, the elastic pad 221 is abutted against the top wall of the connection block 21, and the connecting rod 222 is located in the mounting groove 211, so that the connection block 222 is limited to the connection block 21.
[0031] The abutting assembly 30 includes an abutting block 31 and a telescopic spring 32, one end of the telescopic spring 32 is fixedly connected to the groove wall of the abutting groove 42, and the other end of the telescopic spring 32 is fixedly connected to the abutting block 31. The abutting block 31 is elastically connected to the abutting groove 42 through the telescopic spring 32, and the abutting block 31 is slidably arranged in the abutting groove 42. When the filling member 2 40 is connected to the filling member 1 10, the abutting block 31 and the inner wall of the covering sleeve 2012 abut against each other. The abutting block 31 is provided with a limiting block 311, and the abutting groove 42 is provided with a limiting groove 421 adapted to the limiting block 311, and the limiting block 311 is slidably arranged in the limiting groove 421. The abutting block 31 is provided with a supporting surface 312, and the supporting surface 312 is an arc surface.
[0032] The working process of the ice maker wiring harness 1 with a gap filling structure provided by the utility model is as follows: first, the filling piece 10 and the filling piece 2 40 of the corresponding size are assembled, and the connecting block 22 on the filling piece 2 40 drives the elastic pad 221 to pass through the installation groove 211 on the connecting block 1 21, until the elastic pad 221 is located above the connecting block 1 21. Then, the assembled filling piece 10 and the filling piece 2 40 are installed into the covering sleeve 2012 along the inner wall of the covering sleeve 2012, and at the same time, a plurality of conductive wires 2011 in the covering sleeve 2012 are passed through the threading hole 11, and finally, the connecting part 13 of the filling piece 2 40 and the filling piece 10 are both located in the covering sleeve 2012, so that the outer wall of the abutting part 12 on the filling piece 10 and the opening of the covering sleeve 2012 are abutted against each other. When the filler 10 and the filler 2 40 are installed in the covering sleeve 2012, the abutment block 31 on the outer wall of the filler 2 40 abuts against the inner wall of the covering sleeve 2012, and the abutment block 31 is subjected to pressure and then applies pressure to the telescopic spring 32. The telescopic spring 32 is compressed and has a tendency to recover in the opposite direction. Therefore, the telescopic spring 32 exerts an outward force on the abutment block 31, thereby making the abutment block 31 and the inner wall of the covering sleeve 2012 press against each other, increasing the abutment force between the filler 2 40 and the inner wall of the covering sleeve 2012, so that during injection molding, the filler 10 and the filler 2 40 are not easy to loosen and affect the injection molding, thereby further improving the injection molding quality of the terminal 202.
[0033] Beneficial effect: During injection molding, the filler 10 is placed in the gap between the covering sleeve 2012 and the conductive wire 2011, the conductive wire 2011 outside the covering sleeve 2012 passes through the threading hole 11 for injection molding, and the abutting portion 12 blocks the end of the covering sleeve 2012 close to the terminal 202. Thus, the amount of injection liquid entering the covering sleeve 2012 during injection molding of the terminal 202 can be reduced, thereby improving the injection molding quality of the terminal 202.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be a direct connection, or it can be indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] It should be understood that the terms "length", "width", "up", "down", "front and back", "left and right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] The above is based on the ideal embodiment of the utility model. Through the above description, relevant staff can make various changes and modifications without departing from the scope of the utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An ice maker wiring harness with a gap filling structure, characterized in that: It includes a wire, a terminal arranged at one end of the wire, and a filling mechanism, the wire includes a covering sleeve and a conductive wire arranged in the covering sleeve, the filling mechanism includes a filling piece 1, the filling piece 1 is arranged in the covering sleeve, the filling piece 1 is provided with a threading hole for the conductive wire to pass through, the filling piece 1 includes a supporting part and a connecting part, when the wire harness is filled, the side wall of the supporting part and the inner wall of the covering sleeve are supported against each other, and the supporting part blocks the end of the covering sleeve close to the terminal.
2. The ice maker wiring harness with a gap filling structure according to claim 1, characterized in that: The side wall of the supporting portion is tapered, and the diameter of one end of the supporting portion close to the connecting portion is smaller than the diameter of one end of the supporting portion far from the connecting portion.
3. The ice maker wiring harness with a gap filling structure according to claim 1, characterized in that: The filling mechanism also includes a connecting component, a supporting component and a second filling component. The second filling component is provided with a mounting hole adapted to the connecting portion. The second filling component is detachably connected to the first filling component via the connecting component. When the second filling component is connected to the first filling component, the second filling component is supported against the inner wall of the covering sleeve via the supporting component.
4. The ice maker wiring harness with a gap filling structure according to claim 3, characterized in that: The connecting assembly includes a connecting block 1 arranged on the connecting portion and a connecting block 2 arranged on the hole wall of the mounting hole, the connecting block 1 is provided with a mounting groove, the connecting block 2 is provided with an elastic pad, and when the filling piece 2 is connected to the filling piece 1, the elastic pad can pass through the mounting groove and be located above the connecting block 1, so that the connecting block 2 is limited to be located on the connecting block 1.
5. The ice maker wiring harness with a gap filling structure according to claim 4, characterized in that: The second connecting block is also provided with a connecting rod, and the two ends of the connecting rod are respectively connected to the second connecting block and the elastic pad.
6. The ice maker wiring harness with a gap filling structure according to claim 5, characterized in that: The length of the connecting rod is matched with the length of the mounting groove.
7. The ice maker wiring harness with a gap filling structure according to claim 3, characterized in that: The outer wall of the filling piece 2 is provided with a supporting groove, and the supporting assembly includes a supporting block and a telescopic spring, one end of the telescopic spring is connected to the groove wall of the supporting groove, and the other end of the telescopic spring is connected to the supporting block, the supporting block is elastically connected to the supporting groove through the telescopic spring, and the supporting block is slidably arranged in the supporting groove, and when the filling piece 2 is connected to the filling piece 1, the supporting block and the inner wall of the covering sleeve are supported.
8. The ice maker wiring harness with a gap filling structure according to claim 7, characterized in that: The supporting block is provided with a limiting block, the supporting groove is provided with a limiting groove matched with the limiting block, and the limiting block is slidably arranged in the limiting groove.
9. The ice maker wiring harness with a gap filling structure according to claim 7, characterized in that: The supporting block is provided with a supporting surface, and the supporting surface is an arc-shaped surface.
10. The ice maker wiring harness with a gap filling structure according to claim 3, characterized in that: There are multiple filling members 2, and the outer diameters of the multiple filling members 2 are different.