Automatic pipe penetrating equipment for automobile wire harness
By designing automatic pipe penetration equipment that can adjust the motion stroke, the problem of narrow application scope of existing equipment pipes is solved, and effective adaptation to diversified pipe penetration and improvement of wire harness pipe penetration accuracy is achieved.
Patent Information
- Application Number
- CN202421204555.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing automatic pipe penetration equipment has a narrow range of application and cannot meet the diverse needs in automotive wiring harness manufacturing.
An automatic pipe-through device including two upper and lower conveyor tables that move in synchronously and inversely and corresponding limiting components is designed. By adjusting the motion strokes of the conveyor tables and limiting components, it adapts to wire tubes of different diameters, and expands the scope of application of wire tubes.
The effective limit and transmission of wire pipes of different diameters is achieved, the scope of application of the equipment is expanded, and the accuracy and efficiency of wire harness through the pipe are improved.
Smart Images

Figure CN222839331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to wire harness tube threading tools, in particular to automatic tube threading equipment for automobile wire harnesses. Background Art
[0002] The automotive wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the components that are bundled to form a circuit connection, after the contact terminal (connector) made of copper material is crimped with the wires and cables, and then covered with an insulator or an additional metal shell.
[0003] Automotive wires are different from ordinary household wires. They are generally copper multi-core soft wires. Some soft wires are as thin as hair. Several or even dozens of soft copper wires are wrapped in plastic insulating tubes (polyvinyl chloride), which are soft and not easy to break. Due to the particularity of the automotive industry, the manufacturing process of automotive wiring harnesses is also more special than other ordinary wiring harnesses. Usually, automotive wiring harnesses are manufactured by manual operation. Workers need to pull the wires little by little until the wire tube is passed to the specified position. This method has high work intensity, low efficiency, and poor precision, and cannot meet the needs of large-scale mass production.
[0004] Existing automatic pipe threading equipment can generally only use a certain type of pipe for pipe threading operations, and its application scope is relatively narrow. Utility Model Content
[0005] The utility model aims to overcome the shortcoming of the prior art that the application range of the wire tubes of the wire tube threading equipment is relatively narrow, and provides an automatic wire tube threading equipment for automobile wire harnesses which is beneficial to expanding the application range of the wire tubes.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An automatic tube threading device for automobile wiring harnesses comprises an operating table and a wire tube, wherein two conveying tables are overhead arranged at the left end of the operating table, and a wire harness clamp corresponding to the conveying tables is arranged at the right end of the operating table, and the two conveying tables correspond to each other up and down and are parallel to each other, and the two conveying tables move synchronously in opposite directions along the height direction of the operating table, and a limiting area matching the wire tube is formed between the two conveying tables, and the wire tube is conveyed from the left end of the operating table to the right end of the operating table under the joint action of the upper and lower conveying tables, and limiting components corresponding to the wire tube are arranged on the front and rear sides of the limiting area, and the two limiting components are movably connected to the front and rear sides of the conveying table respectively and move towards each other, and the movement direction of the limiting component is perpendicular to the conveying direction of the conveying table.
[0008] Two conveying platforms are overhead arranged at the left end of the operating table, and a wire harness clamp corresponding to the conveying platform is provided at the right end of the operating table. The two conveying platforms correspond to each other up and down and are parallel to each other. The two conveying platforms move synchronously in opposite directions along the height direction of the operating table respectively, and a limiting area matching the wire tube is formed between the two conveying platforms. The wire tube is conveyed from the left end of the operating table to the right end of the operating table under the joint action of the upper and lower conveying platforms respectively. Limiting components corresponding to the wire tube are provided on the front and rear sides of the limiting area, and the two limiting components are movably connected to the front and rear sides of the conveying table respectively and move toward each other. The movement direction of the limiting component is perpendicular to the conveying direction of the conveying table. The conveying platform can be a belt conveyor or other device with similar structure controlled by a servo motor; in the initial state, the upper and lower conveying platforms are separated from each other, and the two limiting components are separated from each other; the wire tube is placed in the limiting area, and then the upper and lower conveying platforms are controlled to approach each other until they contact the surface of the wire tube so that the wire tube is limited in the vertical direction. At the same time, the two limiting components move toward each other until they contact the surface of the wire tube so that the wire tube is limited in the horizontal direction. The wire tube can be conveyed from the left end of the operating table to the right end of the operating table under the conveying action of the conveying platform. On the one hand, the above structural design is conducive to the limitation of the wire tube to ensure the coaxiality of the wire tube and the wire harness clamp, which is convenient for the wire harness to pass through the tube. On the other hand, the movement stroke of the upper and lower conveying platforms and the two limiting components can be set according to the diameter of the wire tube, so as to achieve the purpose of expanding the application scope of the wire tube, and the application scope is wide.
[0009] Preferably, the conveying platform is located above the top of the operating platform, a driving mechanism is provided at the bottom of the operating platform, two rotating shafts are provided on the front and rear sides of the operating platform, the bottom ends of the rotating shafts are located below the bottom of the operating platform and are connected to the driving mechanism, and the rotating shafts on the front and rear sides of the operating platform are synchronously rotated and connected with the operating platform in the same direction under the drive of the driving mechanism, the top of the rotating shaft is located above the top of the operating platform and is fixed with a forward and reverse thread screw, the forward and reverse thread screw passes through the edge of the conveying platform, and the forward and reverse thread screw is distributed with a forward thread area and a reverse thread area along its height direction, one of the conveying platforms is sleeved in the forward thread area and is threadedly connected to the forward and reverse thread screw, and the other conveying platform is sleeved in the reverse thread area and is threadedly connected to the forward and reverse thread screw. The control system controls the operation of the driving mechanism, and the control mechanism drives the two rotating shafts on the front and rear sides of the operating table to rotate synchronously and in the same direction. The positive and negative threaded screws respectively drive the two conveying platforms to approach or separate from each other at the same time through the positive thread area and the reverse thread area, thereby limiting the position of the wire tube, which is beneficial to ensure the coaxiality of the wire tube and the wire harness after being limited, and is beneficial to improving the accuracy of the tube threading, and the control is simple and convenient.
[0010] Preferably, the driving mechanism includes a servo motor and a chain, the bottom end of the rotating shaft is sleeved with a driven sprocket meshing with the chain, the driven sprocket is fixedly connected to the rotating shaft, the bottom of the operating table is provided with a support frame and two pressure wheels meshing with the chain, the servo motor is detachably connected to the operating table through the support frame and is suspended below the bottom of the operating table, a driving sprocket meshing with the chain is detachably connected to the output end of the servo motor, the driving sprocket and the driven sprocket are both located in the annular structure formed by the chain, the pressure wheel is located outside the annular structure formed by the chain and is rotatably connected to the bottom of the operating table, the driven sprocket is located on the left side of the pressure wheel, the driving sprocket is located on the right side of the pressure wheel, and the driving sprocket is located between the two pressure wheels. The pressure wheel tensions the chain, which is beneficial to the transmission between the sprockets; specifically, the control system controls the servo motor to work, the servo motor drives the active sprocket to rotate, and drives the four driven sprockets to rotate synchronously and in the same direction through the transmission of the chain, thereby facilitating the synchronous and same-direction rotation of the two rotating shafts on the front and rear sides of the driving operating table.
[0011] Preferably, two parallel protrusions are provided on both the front and rear sides of the conveyor platform, the two protrusions are respectively located at the left and right ends of the conveyor platform and are fixedly connected to the side walls of the conveyor platform, the protrusions are provided with threaded holes matching the positive and negative threaded screws, one of the conveyor platforms is threadedly connected to the positive and negative threaded screws through the corresponding threaded holes matching the positive threaded area, and the other conveyor platform is threadedly connected to the positive and negative threaded screws through the corresponding threaded holes matching the reverse threaded area. The protrusions are provided on both the front and rear sides of the conveyor platform, and the positive and negative threaded screws are threadedly matched with the threaded holes on the protrusions, so that the two conveyor platforms can approach or separate from each other at the same time without interfering with the transmission of the conveyor platforms.
[0012] Preferably, the limit assembly is located between two protrusions on the same side of the conveyor platform, and the two limit assemblies are symmetrically distributed front and back with the wire tube as the center. The limit assembly includes a limit block parallel to the conveying direction of the conveyor platform, and four connecting rods are provided at both ends of the limit block. The top of the limit block is rotatably connected to the corresponding protrusions located above it through two of the connecting rods, and the bottom of the limit block is rotatably connected to the corresponding protrusions below it through the other two connecting rods. The connecting rod is located on the side of the threaded hole. Through the connecting rod structure, when the servo motor controls the two conveyor platforms to approach or separate from each other at the same time, the two limit blocks also approach or separate from each other synchronously, thereby realizing simultaneous limiting of the vertical and horizontal directions of the wire tube. The structure is simple, the operation is convenient, and it is conducive to improving the accuracy of limiting, thereby helping to improve the accuracy of the wire harness threading.
[0013] Preferably, the connecting rod is arranged obliquely, one end of the connecting rod is rotatably connected to the limit block and close to the wire tube, and the other end of the connecting rod is rotatably connected to the corresponding protrusion and away from the wire tube. This design allows the two limit blocks to approach each other synchronously under the action of the connecting rod when the servo motor controls the two conveying platforms to approach each other at the same time, and vice versa, when the servo motor controls the two conveying platforms to separate from each other at the same time, the two limit blocks can also separate from each other synchronously under the action of the connecting rod, thereby achieving simultaneous limitation of the wire tube in the vertical and horizontal directions.
[0014] Preferably, the wire harness clamp includes a support plate, the bottom of which is fixedly connected to the operating table, and a roller row one and a roller row two are provided on the support plate, and the roller row one and the roller row two are distributed up and down and are parallel to the conveying direction of the conveyor table, and a clamping area is formed between the roller row one and the roller row two, and a wire harness is provided in the clamping area, and the center of the clamping area and the center of the limiting area are on the same axis, the roller row one is connected to the support plate for vertical sliding, and the wire harness is conveyed from the right end of the operating table to the left end of the operating table under the joint action of the roller row one and the roller row two. In the initial state, roller row one is away from roller row two, the wire harness is placed on roller row two, and then roller row one is driven to move downward and gradually approach the wire harness until the wire harness is limited in the clamping area; after the wire tube is transported to the corresponding position through the conveyor table, the wire harness is conveyed from the right end of the operating table to the left end of the operating table under the joint action of roller row one and roller row two, and gradually penetrates into the wire tube, thereby realizing automatic tube threading of the wire harness.
[0015] Preferably, the roller row 1 includes a connecting rod and a plurality of rollers 1, the connecting rod is parallel to the conveying direction of the conveyor platform, the plurality of rollers 1 are evenly distributed along the length direction of the connecting rod and are rotatably connected to the connecting rod, the two ends of the connecting rod are vertically fixed with sliding shafts, the support plate is provided with two rectangular holes that match the sliding shafts at both ends of the connecting rod, the top of the support plate is provided with a cylinder 1, the cylinder 1 is detachably connected to the support plate, the output end of the cylinder 1 is fixedly connected to the center of the connecting rod, and the connecting rod is slidably connected to the support plate up and down through the matching of the sliding shaft and the rectangular hole under the drive of the cylinder 1. The roller row 1 is driven by the cylinder 1 to adjust the upper and lower positions, which is beneficial to the upper and lower limit of different thick and thin wire bundles and to improve practicality; the connecting rod matches the rectangular hole through the sliding shaft, which is beneficial to the connection between the connecting rod and the support plate and improves the support strength. On the other hand, it is beneficial to ensure that the connecting rod is always parallel to the conveying direction of the conveyor platform, thereby ensuring the coaxiality of the wire bundle and the wire tube and improving the tube threading accuracy.
[0016] Preferably, the roller row one and the roller row two are both located at the front side of the support plate, the roller row two includes a plurality of roller twos, the plurality of roller twos are evenly distributed along the length direction of the support plate, the plurality of roller twos are staggered with the plurality of roller ones, a rotating shaft is vertically arranged at the center of the roller two, one end of the rotating shaft is fixedly connected to the roller two, the other end of the rotating shaft passes through the support plate and is fixedly connected to a driven gear, the rotating shaft is rotatably connected to the support plate, the driven gear is located at the rear side of the support plate, a plurality of driving gears are arranged at the rear side of the support plate, the plurality of driving gears are staggered with the plurality of driven gears, the plurality of driving gears are located at the bottom of the driven gear and are evenly distributed along the length direction of the support plate, the roller row one is located at the top of the driven gear, the driving gear is respectively meshed with the adjacent driven gears on its left and right sides, and a servo motor two is detachably connected to the operating table, the servo motor two is located at the rear side of the support plate, and the output end of the servo motor two is fixedly connected to the center of any one of the driving gears. A plurality of rollers 2 and a plurality of rollers 1 are staggeredly distributed, which is beneficial to straightening the wire harness and facilitating the wire harness threading operation; the control system controls the operation of the servo motor 2. Under the drive of the servo motor 2, the meshing relationship between a plurality of driving gears and a plurality of driven gears enables the wire harness to be straightened while being transmitted from the right end of the operating table to the left end of the operating table for threading.
[0017] Preferably, a mounting panel perpendicular to the support plate is fixed on the left end of the support plate, and the mounting panel is provided with wire outlet holes corresponding to and communicating with the limiting area and the clamping area respectively, and the bottom of the wire outlet hole is flush with the edge of the second roller row, and the top of the mounting panel is detachably connected to the second cylinder, and a wire cutter is fixed on the output end of the second cylinder, and the wire cutter is located at the top of the wire outlet hole, and a support seat corresponding to the wire cutter is provided at the bottom of the mounting panel, and the top of the support seat is flush with the bottom of the wire outlet hole, and the bottom of the support seat is fixedly connected to the operating table, and a convex plate is fixed to the right end of the support plate, and the convex plate is located outside the operating table, and a wire passing wheel is rotatably connected to the convex plate, and a limiting groove matching the wire harness is provided on the circumferential surface of the wire passing wheel, and the limiting groove is flush with the edge of the second roller row. The wire harness is transferred from the right end of the operating table to the left end of the operating table, and is threaded through the wire outlet hole. When the wire harness is threaded through the pipe, cylinder 2 drives the wire cutter downward to cut the wire harness. The control system controls the conveyor table to transmit in the reverse direction, so that the wire harness that has been threaded through the pipe is output in the reverse direction, which is convenient for unloading and quick and easy to operate.
[0018] The beneficial effects of the utility model are as follows: the movement stroke of the upper and lower conveying platforms and the two limit assemblies can be set according to the pipe diameter of the wire tube, so as to achieve the purpose of expanding the application scope of the wire tube, and the application scope is wide; it is beneficial to ensure the coaxiality of the wire tube and the wire harness after being limited; it realizes simultaneous limiting of the vertical and horizontal directions of the wire tube, has a simple structure, is easy to operate, and is beneficial to improving the accuracy of limiting, thereby facilitating improving the pipe threading accuracy of the wire harness; it is beneficial to the upper and lower limiting of wire harnesses of different thicknesses, and is beneficial to improving practicality; the connecting rod is matched with the rectangular hole through the sliding shaft, which is beneficial to realize the connection between the connecting rod and the support plate, improves the support strength, and on the other hand is beneficial to ensure that the connecting rod is always parallel to the conveying direction of the conveying platform, thereby ensuring the coaxiality of the wire harness and the wire tube, and improving the pipe threading accuracy; it is beneficial to straighten the wire harness and facilitate the wire harness pipe threading operation; and it is convenient for unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a left view of the utility model;
[0021] Figure 3 It is a structural diagram when the wire tube is limited;
[0022] Figure 4 yes Figure 1 Bottom view of
[0023] Figure 5 yes Figure 1 Rear view of
[0024] Figure 6 yes Figure 1 A magnified view of the structure at center.
[0025] In the figure: 1. operating table, 2. wire tube, 3. conveying table, 4. wire harness clamp, 5. limit area, 6. limit assembly, 7. driving mechanism, 8. rotating shaft, 9. positive and negative thread screw, 10. positive thread area, 11. negative thread area, 12. servo motor 1, 13. chain, 14. driven sprocket, 15. support frame, 16. pressure roller, 17. bump, 18. limit block, 19. connecting rod, 20. supporting plate, 21. roller row 1, 22. roller row 2, 23. clamping area, 24. wire harness, 25. connecting rod, 26. roller 1, 27. sliding shaft, 28. rectangular hole, 29. cylinder 1, 30. roller 2, 31. driven gear, 32. Driving gear, 33. Servo motor 2, 34. Mounting panel, 35. Wire outlet hole, 36. Cylinder 2, 37. Wire cutter, 38. Support seat, 39. Convex plate, 40. Wire wheel, 41. Limiting groove. DETAILED DESCRIPTION
[0026] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0027] like Figure 1 , Figure 2 and Figure 3 In the described embodiment, an automatic tube threading device for automobile wiring harnesses comprises an operating platform 1 and a wire tube 2. Two conveying platforms 3 are overhead arranged at the left end of the operating platform 1. A wire harness clamp 4 corresponding to the conveying platforms 3 is arranged at the right end of the operating platform 1. The two conveying platforms 3 correspond to each other up and down and are parallel to each other. The two conveying platforms 3 move synchronously in opposite directions along the height direction of the operating platform 1. A limiting area 5 matching the wire tube 2 is formed between the two conveying platforms 3. The wire tube 2 is conveyed from the left end of the operating platform 1 to the right end of the operating platform 1 under the joint action of the upper and lower conveying platforms 3. Limiting components 6 corresponding to the wire tube 2 are arranged on the front and rear sides of the limiting area 5. The two limiting components 6 are movably connected to the front and rear sides of the conveying platform 3 and move towards each other. The movement direction of the limiting component 6 is perpendicular to the conveying direction of the conveying platform 3.
[0028] The conveying platform 3 is located above the top of the operating platform 1, and a driving mechanism 7 is provided at the bottom of the operating platform 1. Two rotating shafts 8 are provided on the front and rear sides of the operating platform 1. The bottom ends of the rotating shafts 8 are located below the bottom of the operating platform 1 and are connected to the driving mechanism 7. The rotating shafts 8 on the front and rear sides of the operating platform 1 are synchronously rotated and connected with the operating platform 1 in the same direction under the drive of the driving mechanism 7. The top of the rotating shaft 8 is located above the top of the operating platform 1 and is fixed with a forward and reverse thread screw 9. The forward and reverse thread screw 9 passes through the edge of the conveying platform 3. The forward and reverse thread screw 9 is distributed with a forward thread area 10 and a reverse thread area 11 along its height direction. One of the conveying platforms 3 is sleeved in the forward thread area 10 and is threadedly connected to the forward and reverse thread screw 9, and the other conveying platform 3 is sleeved in the reverse thread area 11 and is threadedly connected to the forward and reverse thread screw 9.
[0029] like Figure 1 and Figure 4 As shown, the driving mechanism 7 includes a servo motor 12 and a chain 13, a driven sprocket 14 meshing with the chain 13 is sleeved on the bottom end of the rotating shaft 8, and the driven sprocket 14 is fixedly connected to the rotating shaft 8. A support frame 15 and two pressure wheels 16 meshing with the chain 13 are provided at the bottom of the operating table 1. The servo motor 12 is detachably connected to the operating table 1 through the support frame 15 and is suspended below the bottom of the operating table 1. A driving sprocket meshing with the chain 13 is detachably connected to the output end of the servo motor 12, and the driving sprocket and the driven sprocket 14 are both located in the annular structure formed by the chain 13. The pressure wheel 16 is located outside the annular structure formed by the chain 13 and is rotatably connected to the bottom of the operating table 1, the driven sprocket 14 is located on the left side of the pressure wheel 16, the driving sprocket is located on the right side of the pressure wheel 16, and the driving sprocket is located between the two pressure wheels 16.
[0030] like Figure 1 , Figure 2 and Figure 3 As shown, two parallel protrusions 17 are provided on the front and rear sides of the conveying platform 3. The two protrusions 17 are respectively located at the left and right ends of the conveying platform 3 and are fixedly connected to the side walls of the conveying platform 3. Threaded holes matching the forward and reverse threaded screws 9 are provided on the protrusions 17. One of the conveying platforms 3 is threadedly connected to the forward and reverse threaded screws 9 through the corresponding threaded holes matching the forward threaded areas 10, and the other conveying platform 3 is threadedly connected to the forward and reverse threaded screws 9 through the corresponding threaded holes matching the reverse threaded areas 11.
[0031] The limit assembly 6 is located between the two protrusions 17 on the same side of the conveyor platform 3. The two limit assemblies 6 are symmetrically distributed front and back with the wire tube 2 as the center. The limit assembly 6 includes a limit block 18 parallel to the conveying direction of the conveyor platform 3. Four connecting rods 19 are provided on both ends of the limit block 18. The top of the limit block 18 is rotatably connected to the corresponding protrusions 17 located above it through two of the connecting rods 19, and the bottom of the limit block 18 is rotatably connected to the corresponding protrusions 17 located below it through another two connecting rods 19. The connecting rods 19 are located on the side of the threaded hole.
[0032] like Figure 2 and Figure 3 As shown, the connecting rod 19 is arranged obliquely, one end of the connecting rod 19 is rotatably connected to the limit block 18 and is close to the wire tube 2, and the other end of the connecting rod 19 is rotatably connected to the corresponding protrusion 17 and is away from the wire tube 2.
[0033] like Figure 1 and Figure 5 As shown, the harness clamp 4 includes a support plate 20, the bottom of the support plate 20 is fixedly connected to the operating table 1, and a roller row 1 21 and a roller row 22 are provided on the support plate 20. The roller row 1 21 and the roller row 22 are distributed up and down and are parallel to the conveying direction of the conveyor 3. A clamping area 23 is formed between the roller row 1 21 and the roller row 22. A harness 24 is provided in the clamping area 23. The center of the clamping area 23 and the center of the limiting area 5 are on the same axis. The roller row 1 21 is connected to the support plate 20 for vertical sliding. The harness 24 is conveyed from the right end of the operating table 1 to the left end of the operating table 1 under the joint action of the roller row 1 21 and the roller row 22.
[0034] The roller row 21 includes a connecting rod 25 and a plurality of rollers 26. The connecting rod 25 is parallel to the conveying direction of the conveyor platform 3. The plurality of rollers 26 are evenly distributed along the length direction of the connecting rod 25 and are rotatably connected to the connecting rod 25. Sliding shafts 27 are vertically fixed at both ends of the connecting rod 25. Two rectangular holes 28 are provided on the support plate 20, which match the sliding shafts 27 at both ends of the connecting rod 25 one by one. A cylinder 29 is provided on the top of the support plate 20. The cylinder 29 is detachably connected to the support plate 20, and the output end of the cylinder 29 is fixedly connected to the center of the connecting rod 25. The connecting rod 25 is driven by the cylinder 29 to slide up and down and is connected to the support plate 20 through the sliding shaft 27 matching the rectangular hole 28.
[0035] The roller row 1 21 and the roller row 2 22 are both located at the front side of the support plate 20. The roller row 2 22 includes a plurality of rollers 2 30. The plurality of rollers 2 30 are evenly distributed along the length direction of the support plate 20. The plurality of rollers 2 30 and the plurality of rollers 1 26 are staggered. A rotating shaft is vertically arranged at the center of the roller 2 30. One end of the rotating shaft is fixedly connected to the roller 2 30. The other end of the rotating shaft passes through the support plate 20 and is fixedly connected to a driven gear 31. The rotating shaft is rotatably connected to the support plate 20. The driven gear 31 is located at the rear side of the support plate 20. The rear side of the support plate 20 is provided with A plurality of driving gears 32 are arranged alternately with a plurality of driven gears 31. The plurality of driving gears 32 are located at the bottom of the driven gears 31 and are evenly distributed along the length direction of the support plate 20. The roller row 1 21 is located at the top of the driven gear 31. The driving gears 32 are respectively meshed with the adjacent driven gears 31 on the left and right sides thereof. A servo motor 2 33 is detachably connected to the operating table 1. The servo motor 2 33 is located at the rear side of the support plate 20. The output end of the servo motor 2 33 is fixedly connected to the center of any one of the driving gears 32.
[0036] like Figure 1 , Figure 5 and Figure 6 As shown, a mounting panel 34 perpendicular to the mounting panel 34 is fixed at the left end of the support plate 20, and a wire outlet hole 35 corresponding to and communicating with the limiting area 5 and the clamping area 23 is provided on the mounting panel 34, and the bottom of the wire outlet hole 35 is flush with the edge of the roller row 22. A cylinder 2 36 is detachably connected to the top of the mounting panel 34, and a wire cutter 37 is fixed on the output end of the cylinder 2 36. The wire cutter 37 is located at the top of the wire outlet hole 35. A support seat 38 corresponding to the wire cutter 37 is provided at the bottom of the mounting panel 34, and the top of the support seat 38 is flush with the bottom of the wire outlet hole 35. The bottom of the support seat 38 is fixedly connected to the operating table 1. A convex plate 39 is fixed to the right end of the support plate 20, and the convex plate 39 is located outside the operating table 1. A wire passing wheel 40 is rotatably connected to the convex plate 39, and a limiting groove 41 matching the wire harness 24 is provided on the circumferential surface of the wire passing wheel 40, and the limiting groove 41 is flush with the edge of the roller row 22.
[0037] The conveying platform 3 can be a belt conveyor or other device with similar structure controlled by a servo motor; in the initial state, the upper and lower conveying platforms 3 are separated from each other, the two limiting assemblies 6 are separated from each other, and the roller row 1 21 is away from the roller row 22; the operator passes the wire harness 24 on the wire barrel or the wire drum through the limiting groove 41 to bypass the wire wheel 40 and place it on the roller row 22 in the clamping area 23; the operator controls the cylinder 1 29 through the control system to work, drive the roller row 1 21 to move downward and gradually approach the wire harness 24, until the wire harness 24 is limited in the clamping area 23; then the operator places the wire tube 2 in the limiting area 5, and controls the servo motor 12 to work through the control system, the servo motor 12 drives the active sprocket to rotate, and drives the four driven sprockets 14 to rotate synchronously and in the same direction through the transmission of the chain 13, thereby driving the two rotating shafts 8 on the front and rear sides of the operating platform 1 to rotate synchronously and in the same direction, and the positive and negative thread screws 9 are driven by the positive thread The zone 10 and the reverse thread zone 11 respectively drive the two conveying platforms 3 to approach each other at the same time until they contact the surface of the wire tube 2. At the same time, through the connecting rod 19 structure, the two limit blocks 18 also approach each other synchronously, thereby realizing the simultaneous limitation of the wire tube 2 in the vertical and horizontal directions; after the wire tube 2 is conveyed to the corresponding position by the conveying platform 3, the control system controls the servo motor 2 33 to work. Under the drive of the servo motor 2 33, the meshing relationship between a plurality of driving gears 32 and a plurality of driven gears 31 enables the wire harness 24 to be conveyed from the right end of the operating platform 1 to the left end of the operating platform 1 for pipe threading. At the same time, the wire harness 24 is straightened, and the wire harness 24 gradually penetrates into the wire tube 2, thereby realizing the automatic pipe threading of the wire harness 24; when the wire harness 24 is threaded, the cylinder 2 36 drives the wire cutter 37 to move downward to cut off the wire harness 24; the control system controls the conveying platform 3 to transmit in the reverse direction, so that the wire harness 24 that has completed the pipe threading is output in the reverse direction, which is convenient for unloading and quick and convenient for operation.
Claims
1. An automatic tube threading device for automobile wiring harness, characterized in that: The invention comprises an operating table (1) and a wire tube (2), wherein two conveying tables (3) are overhead arranged at the left end of the operating table (1), and a wire harness clamp (4) corresponding to the conveying tables (3) is arranged at the right end of the operating table (1), the two conveying tables (3) are vertically corresponding to each other and are parallel to each other, the two conveying tables (3) respectively move synchronously in opposite directions along the height direction of the operating table (1), and a limiting area (5) matching the wire tube (2) is formed between the two conveying tables (3), the wire tube (2) is respectively transported from the left end of the operating table (1) to the right end of the operating table (1) under the joint action of the upper and lower conveying tables (3), and limiting components (6) corresponding to the wire tube (2) are arranged on the front and rear sides of the limiting area (5), the two limiting components (6) are respectively movably connected to the front and rear sides of the conveying table (3) and move towards each other, and the movement direction of the limiting components (6) is perpendicular to the transport direction of the conveying table (3).
2. The automatic tube threading device for automobile wiring harness according to claim 1 is characterized in that: The conveying platform (3) is located above the top of the operating platform (1), a driving mechanism (7) is provided at the bottom of the operating platform (1), two rotating shafts (8) are provided at the front and rear sides of the operating platform (1), the bottom ends of the rotating shafts (8) are located below the bottom of the operating platform (1) and are connected to the driving mechanism (7), the rotating shafts (8) at the front and rear sides of the operating platform (1) are synchronously rotated and connected with the operating platform (1) in the same direction under the drive of the driving mechanism (7), and the rotating shafts (8) are arranged on the front and rear sides of the operating platform (1). The top end is located above the top of the operating table (1) and is fixed with a forward and reverse thread screw (9), the forward and reverse thread screw (9) passes through the edge of the conveying platform (3), and the forward and reverse thread screw (9) is distributed with a forward thread area (10) and a reverse thread area (11) along its height direction, wherein one conveying platform (3) is sleeved in the forward thread area (10) and is threadedly connected to the forward and reverse thread screw (9), and the other conveying platform (3) is sleeved in the reverse thread area (11) and is threadedly connected to the forward and reverse thread screw (9).
3. The automatic tube threading device for automobile wiring harness according to claim 2 is characterized in that: The driving mechanism (7) comprises a servo motor (12) and a chain (13); the bottom end of the rotating shaft (8) is sleeved with a driven sprocket (14) meshing with the chain (13); the driven sprocket (14) is fixedly connected to the rotating shaft (8); the bottom of the operating table (1) is provided with a support frame (15) and two pressure wheels (16) both meshing with the chain (13); the servo motor (12) is detachably connected to the operating table (1) via the support frame (15) and is suspended at the bottom of the operating table (1). At the bottom, a driving sprocket meshing with the chain (13) is detachably connected to the output end of the servo motor 1 (12), the driving sprocket and the driven sprocket (14) are both located in the annular structure formed by the chain (13), the pressure wheel (16) is located outside the annular structure formed by the chain (13) and is rotatably connected to the bottom of the operating table (1), the driven sprocket (14) is located on the left side of the pressure wheel (16), the driving sprocket is located on the right side of the pressure wheel (16), and the driving sprocket is located between the two pressure wheels (16).
4. The automatic tube threading device for automobile wiring harness according to claim 2 is characterized in that: Two mutually parallel protrusions (17) are provided on both the front and rear sides of the conveying platform (3). The two protrusions (17) are respectively located at the left and right ends of the conveying platform (3) and are fixedly connected to the side walls of the conveying platform (3). The protrusions (17) are provided with threaded holes matching the positive and negative threaded screws (9). One of the conveying platforms (3) is threadedly connected to the positive and negative threaded screws (9) through a corresponding threaded hole matching the positive threaded area (10), and the other conveying platform (3) is threadedly connected to the positive and negative threaded screws (9) through a corresponding threaded hole matching the negative threaded area (11).
5. The automatic tube threading device for automobile wiring harness according to claim 4 is characterized in that: The limit assembly (6) is located between two protrusions (17) on the same side of the conveying platform (3). The two limit assemblies (6) are symmetrically distributed front and back with the wire tube (2) as the center. The limit assembly (6) includes a limit block (18) parallel to the conveying direction of the conveying platform (3). Four connecting rods (19) are provided at both left and right ends of the limit block (18). The top of the limit block (18) is rotatably connected to the corresponding protrusion (17) located above it through two of the connecting rods (19). The bottom of the limit block (18) is rotatably connected to the corresponding protrusion (17) located below it through the other two connecting rods (19). The connecting rod (19) is located on the side of the threaded hole.
6. The automatic tube threading device for automobile wiring harness according to claim 5 is characterized in that: The connecting rod (19) is arranged in an inclined manner, one end of the connecting rod (19) is rotatably connected to the limit block (18) and is close to the wire tube (2), and the other end of the connecting rod (19) is rotatably connected to the corresponding protrusion (17) and is away from the wire tube (2).
7. The automatic tube threading equipment for automobile wiring harness according to claim 1 is characterized in that: The harness clamp (4) comprises a support plate (20), the bottom of which is fixedly connected to the operating table (1), a first roller row (21) and a second roller row (22) being provided on the support plate (20), the first roller row (21) and the second roller row (22) being distributed up and down and both being parallel to the conveying direction of the conveying table (3), a clamping area (23) being formed between the first roller row (21) and the second roller row (22), a harness (24) being provided in the clamping area (23), the center of the clamping area (23) being coaxial with the center of the limiting area (5), the first roller row (21) being slidably connected to the support plate (20) up and down, and the harness (24) being conveyed from the right end of the operating table (1) to the left end of the operating table (1) under the joint action of the first roller row (21) and the second roller row (22).
8. The automatic tube threading device for automobile wiring harness according to claim 7 is characterized in that: The roller row (21) comprises a connecting rod (25) and a plurality of rollers (26). The connecting rod (25) and the conveying direction of the conveying platform (3) are parallel to each other. The plurality of rollers (26) are evenly distributed along the length direction of the connecting rod (25) and are rotatably connected to the connecting rod (25). Both ends of the connecting rod (25) are vertically fixed with sliding shafts (27). The support plate (20) is provided with two rectangular holes (28) that match the sliding shafts (27) at both ends of the connecting rod (25). The top of the support plate (20) is provided with a cylinder (29). The cylinder (29) is detachably connected to the support plate (20). The output end of the cylinder (29) is fixedly connected to the center of the connecting rod (25). The connecting rod (25) is connected to the support plate (20) by sliding up and down through the sliding shafts (27) that match the rectangular holes (28) under the drive of the cylinder (29).
9. The automatic tube threading device for automobile wiring harness according to claim 7, characterized in that: The roller row one (21) and the roller row two (22) are both located at the front side of the support plate (20); the roller row two (22) comprises a plurality of rollers two (30); the plurality of rollers two (30) are evenly distributed along the length direction of the support plate (20); the plurality of rollers two (30) and the plurality of rollers one (26) are staggeredly distributed; a rotating shaft is vertically provided at the center of the roller two (30); one end of the rotating shaft is fixedly connected to the roller two (30); the other end of the rotating shaft passes through the support plate (20) and is fixedly connected to a driven gear (31); the rotating shaft is rotatably connected to the support plate (20); the driven gear (31) is located at the rear side of the support plate (20); the support plate (20) is provided with a plurality of rollers two (30) and a plurality of rollers one (26) are arranged at the rear side of the support plate (20); A plurality of driving gears (32) are arranged on the rear side, the plurality of driving gears (32) and the plurality of driven gears (31) are staggered, the plurality of driving gears (32) are located at the bottom of the driven gears (31) and are evenly distributed along the length direction of the support plate (20), the roller row (21) is located at the top of the driven gear (31), the driving gear (32) is meshed with the adjacent driven gears (31) on its left and right sides respectively, and a servo motor (33) is detachably connected to the operating table (1), the servo motor (33) is located at the rear side of the support plate (20), and the output end of the servo motor (33) is fixedly connected to the center of any one of the driving gears (32).
10. The automatic tube threading device for automobile wiring harness according to claim 7, 8 or 9, characterized in that: A mounting panel (34) perpendicular to the support plate (20) is fixed at the left end thereof, the mounting panel (34) being provided with wire outlet holes (35) corresponding to and communicating with the limiting area (5) and the clamping area (23), respectively, the bottom of the wire outlet hole (35) being flush with the edge of the second roller row (22), the top of the mounting panel (34) being detachably connected to the second cylinder (36), the output end of the second cylinder (36) being fixed with a wire cutter (37), the wire cutter (37) being located at the top of the wire outlet hole (35), and the bottom of the mounting panel (34) being provided with a A support seat (38) corresponding to the wire cutter (37), the top of the support seat (38) being flush with the bottom of the wire outlet hole (35), the bottom of the support seat (38) being fixedly connected to the operating table (1), a convex plate (39) being fixedly provided at the right end of the support plate (20), the convex plate (39) being located outside the operating table (1), a wire passing wheel (40) being rotatably connected to the convex plate (39), a limiting groove (41) matching the wire harness (24) being provided on the circumferential surface of the wire passing wheel (40), the limiting groove (41) being flush with the edge of the second roller row (22).