Swing type high-uniformity dye preparation machine
By introducing a swing spray head and a stirring and mixing mechanism into the dye modulator, the problems of uneven dye distribution and unstable discharge in traditional dye modulators are solved, and high uniform dye mixing and stable discharge are achieved, which improves production efficiency and operation convenience.
Patent Information
- Application Number
- CN202520208680.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2035-02-11
AI Technical Summary
When mixing dyes of multiple colors, traditional dye modulators may lead to uneven distribution of dyes, affecting the uniformity and consistency of dyes. At the same time, there is a lack of rate control during discharge, which affects production efficiency and operational convenience.
A swing-type high uniform dye modulator is designed, which drives components such as connecting crankshaft, slider, swing plate and other components to work together to make the spray head swing, thereby achieving uniform distribution of dyes. The machine combines a dual guarantee mechanism of swing injection and stirring and mixing, and ensures stable delivery and discharge of dye through the combination of telescopic tube and solenoid valve.
High uniform mixing of dyes is achieved, the consistency of dye quality is ensured, and the production efficiency and operation convenience are improved, avoiding the problems of uneven dye distribution and unstable discharge.
Smart Images

Figure CN222841891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dye modulation, in particular to a swing-type high-evenness dye modulation machine. Background Art
[0002] In the textile, printing and dyeing industries, there are extremely high requirements for the uniformity of dye mixing to ensure dyeing effects and fabric quality. However, traditional dye preparation methods have problems such as uneven mixing and low efficiency. Therefore, a high-uniformity dye preparation machine is needed to improve the uniformity of dye mixing and production efficiency.
[0003] For example, a dye preparation machine for textile production disclosed in the Chinese patent authorization publication number CN216260449U, the existing device preliminarily mixes the monochromatic pigment powder with the solvent through the stirring rod in the dissolving box, and sends the dyes of multiple colors in the dissolving box into the modulation barrel through the lifting pump on the feeding pipe through the lifting pump, and stirs and mixes through the first stirring rod and the rotating disk in the modulation barrel, so that the multiple colors can be mixed evenly and thoroughly, and the desired color can be prepared; the dye prepared inside the modulation barrel can be extracted by the lifting pump on the discharge pipe, and the unmixed pigment powder can be left in the modulation barrel through the filter to continue stirring and mixing. However, when the dyes of multiple colors are sent into the modulation barrel, the existing device directly pumps the dyes into the modulation barrel through the lifting pump, which may cause uneven distribution of the dyes in the modulation barrel, affecting the uniformity of dye mixing and the consistency of dye quality. And in the process of discharging, the existing device lacks a mechanism for controlling the discharging rate in the discharging pipe, resulting in unstable discharging, affecting production efficiency and convenience of operation. Utility Model Content
[0004] The utility model aims to provide a swing type high uniformity dye modulator, which drives a crankshaft, a slider, a swing plate and other components to work together through a driving motor to swing a spray head, thereby achieving uniform distribution of the dye.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a swing-type high-uniformity dye mixing machine, comprising a machine frame and supporting legs at the bottom thereof, wherein a mixing barrel is arranged in the machine frame, and a swinging modulation mechanism is arranged in the mixing barrel for swinging and injecting the dye to improve the dye mixing effect.
[0006] The swing modulation mechanism comprises a swing component and a feeding component. The swing component is arranged in the modulation barrel, and the feeding component is arranged outside the swing component.
[0007] The swing assembly comprises a mounting frame arranged in a machine frame, and a swing plate is movably arranged in the mounting frame.
[0008] The material feeding assembly comprises a material storage frame arranged at the top of the machine frame, a spray head is arranged at the bottom of the material storage frame, and the spray head is located below the swing plate.
[0009] Preferably, the swing assembly also includes a mounting frame arranged on the top of the mounting frame, a driving motor is arranged in the mounting frame, a connecting crankshaft is transmission-connected to the output shaft of the driving motor, a slider is connected to the connecting crankshaft on the side away from the output shaft of the driving motor, and the slider is connected to the swing plate.
[0010] Preferably, a sliding groove for the sliding block to slide is provided in the swing plate.
[0011] Preferably, the swing assembly further comprises a limiting frame arranged in the mounting frame, the swing plate is rotatably arranged in the limiting frame, and a connecting column is arranged at the bottom of the swing plate.
[0012] Preferably, the feeding assembly further comprises a telescopic tube arranged at the discharge end of the material storage frame, and a pump for extracting the raw materials in the material storage frame is arranged outside the telescopic tube.
[0013] Preferably, the feed assembly further comprises a connecting pipe arranged at the bottom of the connecting column, the connecting pipe is connected to the liquid outlet end of the feed pump, and the bottom of the connecting pipe is connected to the spray head.
[0014] Preferably, the preparation barrel is also provided with a mechanism for stirring, mixing and discharging raw materials, and the mixing and discharging mechanism includes a mounting seat arranged at the bottom of the machine frame, a first motor is arranged in the mounting seat, the output end of the first motor is transmission-connected to a connecting rod, and a stirring blade for stirring and mixing the raw materials is fixed outside the connecting rod.
[0015] Preferably, the mixing and discharging mechanism further comprises a discharging pipe arranged in the mixing barrel, and a solenoid valve for controlling the discharging rate is arranged outside the discharging pipe.
[0016] Compared with the prior art, the utility model provides a swing-type high-evenness dye preparation machine, which has the following beneficial effects:
[0017] 1. The swing-type high-uniformity dye preparation machine drives the connected crankshaft, slider, swing plate and other components to work together through the driving motor, so that the spray head swings, thereby achieving uniform distribution of the dye. This design ensures the initial uniformity of the dye raw materials in the preparation barrel, laying the foundation for the subsequent preparation of high-uniformity dyes. Furthermore, after the first motor is started, the stirring blade stirs and mixes the dye in the preparation barrel, further improving the uniformity of the dye. This dual guarantee mechanism ensures that the final prepared dye has extremely high uniformity, meeting the needs of high-quality dye production;
[0018] 2. The swing-type high-uniformity dye preparation machine, through the telescopic design of the telescopic tube, adapts to the swing of the connecting tube and the spray head, avoiding the occurrence of entanglement and jamming. This design not only improves the flexibility of the device, making the swing-type feeding method smooth, but also ensures the stability and reliability of the device during long-term operation. At the same time, through the cooperation of the solenoid valve and the discharge pipe, the entire process of dye from raw material input to final discharge can be carried out efficiently and orderly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional structure diagram of a swing-type high-evenness dye preparation machine of the utility model Figure 1 ;
[0020] Figure 2 The three-dimensional structure diagram of a swing-type high-evenness dye preparation machine of the utility model Figure 2 ;
[0021] Figure 3 This is a schematic diagram of the internal structure of a machine frame in a swing-type high-evenness dye modulating machine of the utility model;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of a swing component in a swing-type high-evenness dye preparation machine of the utility model;
[0023] Figure 5 It is a schematic diagram of the partial three-dimensional structure of a swing component in a swing-type high-evenness dye preparation machine of the utility model;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of a feeding assembly in a swing-type high-evenness dye preparation machine of the utility model;
[0025] Figure 7 The utility model is a three-dimensional structural schematic diagram of a mixing and discharging mechanism in a swing-type high-evenness dye preparation machine.
[0026] In the figure: 1. machine frame; 2. supporting legs; 3. modulation barrel; 4. swing modulation mechanism; 41. swing assembly; 411. mounting frame; 412. swing plate; 413. mounting frame; 414. driving motor; 415. connecting crankshaft; 416. slider; 417. limit frame; 418. connecting column; 42. feeding assembly; 421. material storage frame; 422. spray head; 423. telescopic tube; 424. material pump; 425. connecting pipe; 5. mixing and discharging mechanism; 51. mounting seat; 52. first motor; 53. connecting rod; 54. stirring blade; 55. discharging pipe; 56. solenoid valve. DETAILED DESCRIPTION
[0027] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0028] Example 1: Please refer to Figure 1-Figure 6 The utility model provides a technical solution: a swing-type high-uniformity dye modulating machine, comprising a machine frame 1 and a supporting leg 2 at the bottom thereof, a modulation barrel 3 is arranged in the machine frame 1, and a swing modulation mechanism 4 is arranged in the modulation barrel 3 for swinging and injecting the dye to improve the dye mixing effect.
[0029] The swing modulation mechanism 4 includes a swing component 41 and a feeding component 42. The swing component 41 is arranged in the modulation barrel 3, and the feeding component 42 is arranged outside the swing component 41. Through the swing injection method, the dye can be more evenly distributed in the modulation barrel 3, thereby improving the mixing effect of the dye.
[0030] The swing assembly 41 includes a mounting frame 411 disposed in the machine frame 1 , and a swing plate 412 is movably disposed in the mounting frame 411 .
[0031] The material feeding assembly 42 includes a material storage frame 421 disposed at the top of the machine frame 1 , and a spray head 422 is disposed at the bottom of the material storage frame 421 . The spray head 422 is located below the swing plate 412 .
[0032] Furthermore, the swing assembly 41 further includes a mounting frame 413 disposed on the top of the mounting frame 411, a driving motor 414 is disposed in the mounting frame 413, a connecting crankshaft 415 is drivingly connected to the output shaft of the driving motor 414, a slider 416 is connected to the connecting crankshaft 415 away from the output shaft of the driving motor 414, and the slider 416 is connected to the swing plate 412. The reciprocating swing of the swing plate 412 is achieved, thereby improving work efficiency and convenience of operation.
[0033] Furthermore, a sliding groove for the sliding block 416 to slide is provided in the swing plate 412, so that the sliding block 416 can slide smoothly in the swing plate 412, thereby ensuring the stable swing of the swing plate 412.
[0034] Furthermore, the swing assembly 41 further includes a limit frame 417 disposed in the mounting frame 411, the swing plate 412 is rotatably disposed in the limit frame 417, and a connecting column 418 is disposed at the bottom of the swing plate 412. The stability of the swing plate 412 is improved, and shaking and deviation during the swinging process are avoided.
[0035] Furthermore, the material supply assembly 42 further includes a telescopic tube 423 disposed at the material discharge end of the material storage frame 421, and a material extraction pump 424 is disposed outside the telescopic tube 423 to extract the raw materials in the material storage frame 421. This achieves stable delivery of the dye raw materials and improves the accuracy and efficiency of material supply.
[0036] Furthermore, the material supply assembly 42 further includes a connecting pipe 425 disposed at the bottom of the connecting column 418, the connecting pipe 425 is connected to the liquid outlet of the material pump 424, and the bottom of the connecting pipe 425 is connected to the spray head 422. The dye material can be evenly sprayed into the mixing barrel 3 through the connecting pipe 425 and the spray head 422.
[0037] Example 2: Please refer to Figure 7 In combination with the first embodiment, it is further obtained that the mixing barrel 3 is also provided with a mixing and discharging mechanism 5 for mixing and mixing the raw materials, and the mixing and discharging mechanism 5 includes a mounting seat 51 arranged at the bottom of the machine frame 1, and a first motor 52 is arranged in the mounting seat 51. The output end of the first motor 52 is connected to a connecting rod 53 in a transmission manner, and a stirring blade 54 for mixing and mixing the raw materials is fixed outside the connecting rod 53. The mixing uniformity of the dye is improved and the quality of the dye is ensured.
[0038] Furthermore, the mixing and discharging mechanism 5 further includes a discharging pipe 55 arranged in the mixing barrel 3, and a solenoid valve 56 for controlling the discharging rate is arranged outside the discharging pipe 55. Stable discharging of the dye is achieved, and production efficiency and convenience of operation are improved.
[0039] In actual operation, when the dye needs to be prepared, the operation steps are as follows: first, the dye raw material to be added is placed in the material storage frame 421. Then, the material extraction pump 424 is started, and the dye is extracted from the material storage frame 421 with the assistance of the telescopic tube 423. The dye is injected into the preparation barrel 3 through the connecting tube 425 and the spray head 422.
[0040] To ensure the uniformity of the dye, the drive motor 414 can be started. The drive motor 414 drives the connecting crankshaft 415 to rotate, thereby causing the slider 416 to slide in the swing plate 412. The swing plate 412 swings under the constraint of the limit frame 417, and drives the connecting pipe 425 to swing through the connecting column 418, so that the spray head 422 also swings. This swing-type feeding method allows the dye raw materials to be evenly scattered into the mixing barrel 3 before mixing, ensuring the high uniformity of the subsequent dye. At the same time, the telescopicity of the telescopic tube 423 adapts to the swing of the connecting tube 425, avoiding entanglement and jamming.
[0041] To further improve the uniformity of the dye, the first motor 52 can be started. The first motor 52 drives the connecting rod 53 to rotate, and then the stirring blade 54 rotates to stir and mix the dye in the mixing barrel 3. After the stirring is completed, the discharge pipe 55 is opened through the electromagnetic valve 56 to discharge the prepared dye.
[0042] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.
Claims
1. A swing-type high-evenness dye preparation machine, comprising a machine frame (1) and supporting legs (2) at the bottom thereof, wherein a preparation barrel (3) is arranged in the machine frame (1), characterized in that: The modulation barrel (3) is provided with a swing modulation mechanism (4) for swinging and injecting dye to improve the dye mixing effect; the swing modulation mechanism (4) comprises a swing component (41) and a feeding component (42); the swing component (41) is arranged in the modulation barrel (3), and the feeding component (42) is arranged outside the swing component (41); the swing component (41) comprises a mounting frame (411) arranged in the machine frame (1), and a swing plate (412) is movably arranged in the mounting frame (411); the feeding component (42) comprises a material storage frame (421) arranged at the top end of the machine frame (1), and a spray head (422) is arranged at the bottom end of the material storage frame (421), and the spray head (422) is located below the swing plate (412).
2. The swing type high uniformity dye preparation machine according to claim 1, characterized in that: The swing assembly (41) further comprises a mounting frame (413) arranged on the top of the mounting frame (411); a driving motor (414) is arranged in the mounting frame (413); a connecting crankshaft (415) is drivingly connected to the output shaft of the driving motor (414); a sliding block (416) is connected to the side of the connecting crankshaft (415) away from the output shaft of the driving motor (414); and the sliding block (416) is connected to the swing plate (412).
3. The swing type high uniformity dye preparation machine according to claim 2, characterized in that: The swing plate (412) is provided with a sliding groove for the sliding block (416) to slide.
4. The swing type high-evenness dye preparation machine according to claim 1, characterized in that: The swing assembly (41) further comprises a limiting frame (417) arranged in the installation frame (411), the swing plate (412) is rotatably arranged in the limiting frame (417), and a connecting column (418) is arranged at the bottom of the swing plate (412).
5. The swing type high uniformity dye preparation machine according to claim 4, characterized in that: The material supply assembly (42) further comprises a telescopic tube (423) arranged at the material discharge end of the material storage frame (421), and a material extraction pump (424) for extracting raw materials from the material storage frame (421) is arranged outside the telescopic tube (423).
6. The swing type high-evenness dye preparation machine according to claim 5, characterized in that: The material supply assembly (42) further comprises a connecting pipe (425) arranged at the bottom of the connecting column (418), the connecting pipe (425) being connected to the liquid outlet end of the material extraction pump (424), and the bottom of the connecting pipe (425) being connected to the spray head (422).
7. The swing type high-evenness dye preparation machine according to claim 1, characterized in that: The mixing barrel (3) is also provided with a mechanism (5) for stirring, mixing and discharging the raw materials. The mechanism (5) for stirring, mixing and discharging the raw materials comprises a mounting seat (51) arranged at the bottom of the machine frame (1). A first motor (52) is arranged in the mounting seat (51). An output end of the first motor (52) is connected to a connecting rod (53) in a transmission manner. A stirring blade (54) for stirring and mixing the raw materials is fixed outside the connecting rod (53).
8. The swing type high-evenness dye preparation machine according to claim 7, characterized in that: The mixing and discharging mechanism (5) further comprises a discharging pipe (55) arranged in the mixing barrel (3), and a solenoid valve (56) for controlling the discharging rate is arranged outside the discharging pipe (55).
Citation Information
Patent Citations
Dye preparation machine for textile fabric production
CN216260449U