Shearing and emulsifying mechanism for pesticide missible oil production
By designing deflected leaves in the shear emulsification mechanism, the problem of excessive resistance to the shear blade by agglomerated impurities is solved, and the fine division and removal of impurities is achieved, which extends the service life of the blade.
Patent Information
- Application Number
- CN202421592249.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During pesticide processing and production, the aggregated impurities will cause greater resistance to the shear blade, causing damage to the blade.
A shear emulsification mechanism including deflected leaves is designed. When the pressure of local emulsifiers on the shear blade increases, the deflected leaves and the bottom blade are staggered and rotated to a predetermined angle to divide the aggregated impurities and allow them to enter the rectangular opening through the upper and lower sides of the deflected leaves.
Through the design of deflected leaves, the impurities that agglomerate are effectively divided and removed, reducing the agglomeration of impurities, avoiding excessive pressure on the shearing leaves, thereby extending the service life of the blade.
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Figure CN222841907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification equipment, in particular to a shearing emulsification mechanism used for the production of pesticide emulsifiable concentrates. Background Art
[0002] It usually refers to the use of shear force to mix immiscible liquids such as oil and water during the pesticide processing and production process to form an emulsion. This method can make the emulsion more stable.
[0003] In conjunction with publication number CN219376796U, publication date 2023-07-21, a shearing emulsifier is disclosed, including a shearing sleeve, the outer surface of which is fixedly connected to a motor and an emulsifying device; a connecting seat, the connecting seat is fixedly connected to the bottom end of the shearing sleeve, and the circumferential inner wall of the shearing sleeve is fixedly connected to a sieve blade; when the three shearing blades rotate, the sieve holes of the three shearing blades will shear the emulsion, and at the same time, the four shear blades will rotate with the first rotating rod to transfer the emulsion covering the upper side of the sieve blade to the lower side of the sieve blade.
[0004] The above technology makes the emulsion separated more finely again by force. The three rotating blades will collect and discharge the emulsion attached to the outer surface when rotating. However, if there are agglomerated impurities in the emulsion, it will produce greater resistance to the shear blade, causing the shear blade to be subjected to greater reverse torque and be damaged. Utility Model Content
[0005] The utility model aims to provide a shearing emulsification mechanism for the production of pesticide emulsifiable concentrates, so as to solve the above problems.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shearing emulsification mechanism for the production of pesticide emulsifiable concentrates, comprising a housing and a discharge port, including:
[0007] A filter plate for filtering impurities, which is fixedly arranged on the inner wall of the casing;
[0008] A shearing blade driven by a driving motor comprises a bottom blade arranged on an output shaft of the driving motor, and a rectangular opening is opened in the bottom blade;
[0009] The deflection blade rotatably arranged in the rectangular opening has the following features in its rotation stroke:
[0010] In the initial position, the deflection leaf overlaps the rectangular opening;
[0011] The terminating station, the deflection leaf is staggered with the bottom leaf, and the rectangular opening is opened;
[0012] The deflection leaf is pressed to switch from the initial position to the final position.
[0013] Preferably, a slot is provided on the deflection leaf, and the shearing leaf further includes a protrusion, and when the deflection leaf is in the initial position, the slot and the protrusion engage with each other.
[0014] Preferably, a movable leaf is slidably provided on the bottom leaf, and the protrusion is squeezed out of the slot as the movable leaf approaches the bottom leaf.
[0015] Preferably, an elastic member is provided on the movable leaf, and the protrusion is provided on the elastic member.
[0016] Preferably, a sleeve is provided on the output shaft of the driving motor, and a movable plate is slidably provided on the sleeve through a keyway, and the movable plate is slidably provided on the filter plate.
[0017] Preferably, the upper end surface of the sleeve is provided with tooth particles, and the rotating shaft of the deflection blade is provided with a clamping block that can engage with the tooth particles.
[0018] In the above technical scheme, the utility model provides a shearing emulsification mechanism for the production of pesticide emulsifiable concentrates, which has the following beneficial effects: through the design of the deflection blade, when the pressure of the local emulsion on the shearing blade increases, the deflection blade is staggered with the bottom blade and stops after rotating to a predetermined angle relative to the bottom blade, thereby dividing the agglomerated impurities, so that the divided impurities enter the rectangular opening through the upper and lower sides of the deflection blade respectively, making the impurities more delicate, reducing agglomeration, and avoiding excessive pressure on the shearing blade caused by the agglomerated impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 An overall three-dimensional schematic diagram provided for an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of the position of the shear blades and filter plates provided in the embodiment of the utility model;
[0022] Figure 3 A schematic diagram of a sleeve and a shear blade provided in an embodiment of the utility model in a clamping state;
[0023] Figure 4 A schematic diagram of the shear blade structure provided by an embodiment of the utility model;
[0024] Figure 5A schematic diagram of an elastic member provided in an embodiment of the utility model in a bent state;
[0025] Figure 6 A schematic diagram of an elastic member extending from a raised portion provided in an embodiment of the utility model;
[0026] Figure 7 This is a schematic diagram of the sleeve and movable plate structure provided in an embodiment of the utility model.
[0027] Description of reference numerals:
[0028] 1. Casing; 2. Discharge port; 3. Shear blade; 31. Bottom blade; 32. Deflection blade; 321. Slot; 33. Movable blade; 34. Elastic member; 341. Raised portion; 35. Limiting groove; 36. Block; 4. Filter plate; 41. Movable plate; 5. Sleeve; 51. Tooth particle; 52. Guide groove. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0030] like Figure 1-7 As shown, a shear emulsification mechanism for the production of pesticide emulsifiable concentrates comprises a housing 1 and a discharge port 2, including:
[0031] A filter plate 4 for filtering impurities, which is fixedly arranged on the inner wall of the housing 1;
[0032] The shear blade 3 driven by the driving motor comprises a bottom blade 31 arranged on the output shaft of the driving motor, and a rectangular opening is opened in the bottom blade 31;
[0033] The deflection leaf 32 is rotatably arranged in the rectangular opening, and the rotation stroke thereof includes:
[0034] In the initial position, the deflection leaf 32 overlaps the rectangular opening;
[0035] At the end position, the deflection leaf 32 is staggered from the bottom leaf 31, and the rectangular opening is opened;
[0036] The deflection leaf 32 is pressed to switch from the initial position to the final position, and the output torque direction of the driving motor is always positive.
[0037] Specifically, the discharge port 2 is equipped with a cover plate for inspecting the inside of the device, and the output torque direction of the driving motor is always positive, that is, clockwise.
[0038] Furthermore, the emulsion is poured into the casing 1, and the emulsion is sheared by the shearing blade 3. At this time, the deflection blade 32 is in the initial position, and the deflection blade 32 overlaps with the rectangular opening on the bottom blade 31, so that the deflection blade 32 and the bottom blade 31 form a complete blade surface, and the emulsion is stirred together, so that the emulsion becomes finer after passing through the filter plate 4. When there are agglomerated impurities that are not completely emulsified in the emulsion, the pressure of the local emulsion on the shearing blade 3 becomes greater, so that the deflection blade 32 rotates from the initial position. At the termination station, the deflection leaf 32 under the station is staggered with the bottom leaf 31. Since the limiting groove 35 is provided on the bottom leaf 31, the deflection leaf 32 stops after rotating to a predetermined angle relative to the bottom leaf 31. The contact surface between the deflection leaf 32 and the impurity is inclined, so that the contact area is reduced. At this time, the rectangular opening is open, and the deflection leaf 32 under the termination station divides the agglomerated impurities, so that the divided impurities enter the rectangular opening through the upper and lower sides of the deflection leaf 32 respectively, so as to avoid excessive pressure of the agglomerated impurities on the shear blade 3 as a whole.
[0039] In the above technology, through the design of the deflection leaf 32, when the pressure of the local emulsion on the shearing blade 3 increases, the deflection leaf 32 is staggered with the bottom leaf 31 and rotates to a predetermined angle relative to the bottom leaf 31 and then stops, thereby dividing the agglomerated impurities, so that the divided impurities enter the rectangular opening through the upper and lower sides of the deflection leaf 32 respectively, making the impurities more delicate and reducing agglomeration, and also preventing the agglomerated impurities from causing excessive pressure on the shearing blade 3.
[0040] As an embodiment further provided by the present invention, a slot 321 is provided on the deflection leaf 32, and the shearing blade 3 further includes a protrusion 341. When the deflection leaf 32 is in the initial position, the slot 321 and the protrusion 341 are engaged with each other.
[0041] Specifically, a torsion spring is provided on the deflection leaf 32, so that the deflection leaf 32 always has a tendency to rotate toward the termination position. During normal use, the deflection leaf 32 is located at the initial position. At this time, the slot 321 and the protrusion 341 are engaged with each other, so that the deflection leaf 32 remains overlapped with the rectangular opening, and the torsion spring stores elastic energy at this time; when the deflection leaf 32 encounters agglomerated impurities, it is subjected to greater pressure, causing the deflection leaf 32 to be deflected under pressure and drive the slot 321 to disengage from the protrusion 341, and the elastic potential energy of the torsion spring is released, driving the deflection leaf 32 to rotate toward the termination position.
[0042] As another embodiment further provided by the present invention, a movable leaf 33 is slidably provided on the bottom leaf 31 , and the protrusion 341 is squeezed out of the slot 321 as the movable leaf 33 approaches the bottom leaf 31 .
[0043] Specifically, the movable leaf 33 is arranged on the side of the bottom leaf 31 shearing the emulsion. When the emulsion has a large resistance to the shearing leaf 3, the movable leaf 33 will be pushed toward the bottom leaf 31 first. At this time, the protrusion 341 is squeezed out of the groove 321 as the movable leaf 33 approaches the bottom leaf 31, so that the deflection leaf 32 loses the restriction of the protrusion 341 and deflects to the end position under the action of the torsion spring.
[0044] An inclined surface can be provided on the adjacent surfaces of the movable leaf 33 and the bottom leaf 31, and the inclined surface can guide the protrusion 341 to slide away from the slot 321 when the movable leaf 33 and the bottom leaf 31 approach each other; or a wedge block can be provided on the protrusion 341, and the wedge block can be squeezed out as the movable leaf 33 and the bottom leaf 31 approach each other, thereby driving the protrusion 341 to disengage from the slot 321; or other transmission methods known to those skilled in the art can be used.
[0045] As another embodiment further provided by the present invention, an elastic member 34 is disposed on the movable leaf 33 , and the protrusion 341 is disposed on the elastic member 34 .
[0046] Specifically, the elastic member 34 is located between the movable leaf 33 and the bottom leaf 31, and the protrusion 341 is located in the middle of the elastic member 34. When the movable leaf 33 and the bottom leaf 31 are pressed by the emulsion and approach each other, the elastic member 34 is bent. At this time, the elastic member 34 supports the movable leaf 33 by its own elastic force. When the pressure is small, the protrusion 341 extends out of the inside of the elastic member 34. Figure 6 In the state shown, the protrusion 341 and the slot 321 are engaged with each other, limiting the deflection leaf 32 to the initial position; when the pressure of the emulsion is greater than the elastic force of the elastic member 34, the elastic member 34 bends and drives the protrusion 341 to retract into the elastic member 34. Figure 5 In the state shown, the protrusion 341 is disengaged from the locking groove 321, and the deflection leaf 32 is not restricted and rotates under the action of the torsion spring.
[0047] As another embodiment further provided by the present invention, a sleeve 5 is provided on the output shaft of the driving motor, and a movable plate 41 is slidably provided on the sleeve 5 through a keyway, and the movable plate 41 is slidably provided on the filter plate 4.
[0048] Specifically, a wavy guide groove 52 is provided on the sleeve 5. The sleeve 5 can be driven by a driving motor. When the sleeve 5 rotates, the movable plate 41 is driven to move along the guide groove 52 through the key groove. Since the movable plate 41 is slidably arranged on the filter plate 4, and the filter plate 4 is fixedly arranged on the inner wall of the casing 1, the movable plate 41 is guided by the guide groove 52 to move back and forth in the vertical direction, and the emulsion on the movable plate 41 and the filter plate 4 is stretched or squeezed, so that the emulsion is more delicate and impurities are reduced.
[0049] As another embodiment further provided by the present invention, a tooth particle 51 is disposed on the upper end surface of the sleeve 5 , and a clamping block 36 that can be engaged with the tooth particle 51 is disposed on the rotating shaft of the deflection leaf 32 .
[0050] Specifically, when the deflection leaf 32 rotates to the end position, the position of the block 36 is fixed due to the restriction of the limiting groove 35. At this time, the block 36 on the rotating shaft is tangent to the tooth particle 51. At this time, the deflection leaf 32 is driven by the output shaft of the driving motor. Since the output torque direction of the driving motor is always positive, that is, clockwise, the block 36 is driven to rotate in the positive direction with the output shaft, thereby driving the sleeve 5 to rotate in the positive direction through the tooth particle 51, thereby driving the movable plate 41 to reciprocate up and down in the vertical direction; after the emulsion is discharged, when the deflection leaf 32 needs to be reset, the cover plate can be removed, and then The sleeve 5 can be rotated in the opposite direction by hand, and the block 36 can be driven to rotate in the opposite direction by the sleeve 5, so that the deflection leaf 32 returns to the initial position. At this time, since the emulsion is completely emptied, the movable leaf 33 is not affected by the pressure, and maintains a certain distance with the bottom leaf 31 under the elastic support of the elastic member 34, and the elastic member 34 is not bent by force, so that the protrusion 341 extends out of the elastic member 34 in the direction of the deflection leaf 32. When the deflection leaf 32 returns to the initial position, the slot 321 and the protrusion 341 are driven to engage with each other, so that the deflection leaf 32 overlaps the rectangular opening.
[0051] Working principle: the emulsion is poured into the housing 1, and the emulsion is sheared by the shear blade 3. At this time, the deflection blade 32 is in the initial position, and the deflection blade 32 overlaps with the rectangular opening on the bottom blade 31, so that the deflection blade 32 and the bottom blade 31 form a complete blade surface, and the emulsion is stirred together, so that the emulsion is more delicate after passing through the filter plate 4; when there are agglomerated impurities that are not completely emulsified in the emulsion, the movable blade 33 and the bottom blade 31 are pressed by the emulsion and come close, the elastic member 34 is bent, and the protrusion 341 is driven to retract into the elastic member 34. At this time, Figure 5 In the state shown, the protrusion 341 is disengaged from the slot 321, and the deflection leaf 32 is not restricted and rotates under the action of the torsion spring to the termination position. The deflection leaf 32 at this position is staggered with the bottom leaf 31. Since the limiting slot 35 is provided on the bottom leaf 31, the deflection leaf 32 stops after rotating to a predetermined angle relative to the bottom leaf 31. The contact surface between the deflection leaf 32 and the impurity is inclined, so that the contact area is reduced. At this time, the rectangular opening is open, and the deflection leaf 32 at the termination position divides the agglomerated impurities, so that the divided impurities enter the rectangular opening through the upper and lower sides of the deflection leaf 32 respectively, to prevent the agglomerated impurities from exerting too much pressure on the shear blade 3 as a whole.
[0052] At the same time, when the deflection leaf 32 rotates to the end position, the position of the block 36 is fixed due to the restriction of the positioning groove 35. At this time, the block 36 on the rotating shaft is tangent to the tooth particle 51. At this time, the deflection leaf 32 is driven by the output shaft of the driving motor. Since the output torque direction of the driving motor is always positive, that is, clockwise, the block 36 is driven to rotate in the positive direction with the output shaft, thereby driving the sleeve 5 to rotate in the positive direction through the tooth particle 51, thereby driving the movable plate 41 to reciprocate up and down in the vertical direction; after the emulsion is discharged, when the deflection leaf 32 needs to be reset, the cover plate can be removed, and then The sleeve 5 can be rotated in the opposite direction by hand, and the block 36 can be driven to rotate in the opposite direction by the sleeve 5, so that the deflection leaf 32 returns to the initial position. At this time, since the emulsion is completely emptied, the movable leaf 33 is not affected by the pressure, and maintains a certain distance with the bottom leaf 31 under the elastic support of the elastic member 34, and the elastic member 34 is not bent by force, so that the protrusion 341 extends out of the elastic member 34 in the direction of the deflection leaf 32. When the deflection leaf 32 returns to the initial position, the slot 321 and the protrusion 341 are driven to engage with each other, so that the deflection leaf 32 overlaps the rectangular opening.
[0053] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A shear emulsification mechanism for producing pesticide emulsifiable concentrates, comprising a housing (1) and a discharge port (2), characterized in that: include: A filter plate (4) for filtering impurities, which is fixedly arranged on the inner wall of the casing (1); A shearing blade (3) driven by a driving motor comprises a bottom blade (31) arranged on an output shaft of the driving motor, and a rectangular opening is provided in the bottom blade (31); The deflection leaf (32) is rotatably arranged in the rectangular opening, and the rotation stroke thereof includes: In the initial position, the deflection leaf (32) overlaps the rectangular opening; At the end position, the deflection leaf (32) is staggered with the bottom leaf (31), and the rectangular opening is opened; The deflection blade (32) is pressed to switch from the initial position to the final position.
2. A shear emulsification mechanism for the production of pesticide emulsifiable concentrates according to claim 1, characterized in that: The deflection leaf (32) is provided with a slot (321), and the shearing blade (3) further comprises a protrusion (341). When the deflection leaf (32) is in the initial working position, the slot (321) and the protrusion (341) are engaged with each other.
3. A shear emulsification mechanism for the production of pesticide emulsifiable concentrates according to claim 2, characterized in that: A movable leaf (33) is slidably disposed on the bottom leaf (31), and the protrusion (341) is squeezed out of the slot (321) as the movable leaf (33) approaches the bottom leaf (31).
4. A shear emulsification mechanism for the production of pesticide emulsifiable concentrates according to claim 3, characterized in that: An elastic member (34) is provided on the movable leaf (33), and the protrusion (341) is provided on the elastic member (34).
5. A shear emulsification mechanism for the production of pesticide emulsifiable concentrate according to claim 1, characterized in that: A sleeve (5) is arranged on the output shaft of the driving motor, and a movable plate (41) is slidably arranged on the sleeve (5) through a keyway, and the movable plate (41) is slidably arranged on the filter plate (4).
6. A shear emulsification mechanism for the production of pesticide emulsifiable concentrates according to claim 5, characterized in that: The upper end surface of the sleeve (5) is provided with a tooth particle (51), and the rotating shaft of the deflection blade (32) is provided with a clamping block (36) that can be mutually engaged with the tooth particle (51).
Citation Information
Patent Citations
Shearing emulsifying machine
CN219376796U
Cited By
A shear emulsification device for pesticide emulsifiable concentrates
CN224699995U