Batching system

Abstract

The utility model discloses a batching system, which belongs to the technical field of automatic batching and comprises a hopper used for storing different materials. The electronic valve is arranged on the hopper, and the electronic valve is used for automatically blocking materials; the conveying belt with the weighing function is arranged under the outlet of the hopper, and the conveying belt with the weighing function is used for automatic weighing; the blanking port is provided with a buffer structure, the blanking port is arranged below the conveying port of the conveying belt with the weighing function, and the blanking port is used for guiding materials; the guide conveying belt is arranged below the material falling opening, and the guide conveying belt is used for guiding and conveying materials; and the main transmission belt is arranged below the guide conveying belt. According to the automatic weighing device, automatic weighing can be conveniently carried out, manual weighing is not needed, a large amount of manpower expenditure can be saved, and automatic batching can be conveniently carried out.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic batching, and in particular relates to a batching system. Background Art

[0002] Batching system is an important automatic control system in ferroboron production, which is mainly used for integrated management of metering, mixing, conveying and storage of various raw materials. Batching system is generally composed of raw material storage equipment, conveying equipment, metering equipment, mixing equipment, control system, etc. The operation of batching system can be realized through computer human-machine interface interaction to realize automatic control and monitoring of the whole batching system; at the same time, the staff can adjust and monitor the proportion, mixing, processing, transportation and storage of various raw materials through the computer to ensure the quality and stability of the product.

[0003] However, in the current production process, manual batching is required, and due to the large variety of raw materials, the ratio of the required raw materials and semi-finished products needs to be accurately grasped during the batching process. Therefore, each batching process requires manual weighing of the raw materials, which results in a large amount of manpower expenditure. Therefore, we proposed a batching system. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a batching system which has the advantages of convenient automatic weighing, no need for manual weighing, and can save a lot of manpower expenditure, thereby solving the problem of manual weighing of raw materials, which requires a lot of manpower expenditure.

[0005] In order to achieve the above-mentioned purpose of convenient automatic weighing without manual weighing and saving a lot of manpower expenditure, the utility model provides the following technical solutions: a batching system, comprising: a hopper, the hopper is used to store different materials;

[0006] An electronic valve, which is arranged on the hopper and is used to automatically block the material;

[0007] A conveyor belt with a weighing device, the conveyor belt with a weighing device is arranged just below the outlet of the hopper, and the conveyor belt with a weighing device is used for automatic weighing. Rice husks, iron balls and charcoal are respectively put into the hopper, and then the electronic valve is opened by using an external control system. At this time, the rice husks, iron balls and charcoal fall onto the conveyor belt with a weighing device through the hopper. At this time, the weighing sensor group on the conveyor belt with a weighing device automatically weighs the materials until the preset weight is reached, and then the electronic valve is closed, thereby facilitating automatic weighing without manual weighing and saving a lot of manpower expenditure;

[0008] A material drop opening, wherein a buffer structure is provided on the material drop opening, the material drop opening is arranged below the conveying opening of the conveying belt with weighing, and the material drop opening is used to guide the material;

[0009] A guide conveyor belt, the guide conveyor belt is arranged below the drop opening, and the guide conveyor belt is used to guide and convey materials;

[0010] A main transmission belt, which is arranged below the guide conveyor belt and is used to convey materials required for batching;

[0011] A high-angle conveyor belt is arranged beside the main transmission belt. The high-angle conveyor belt is used for mixing, transporting and batching materials. The rice husks, iron balls and charcoal are transported to the top of the material drop port by a conveyor belt with a weighing belt, and fall onto the guide conveyor belt through the material drop port. Then, the guide conveyor belt drops the rice husks, iron balls and charcoal onto the main transmission belt layer by layer according to the front and back order of their respective hoppers. The main transmission belt then transports them to the high-angle conveyor belt, and lifts, transports and batches them, thereby facilitating automatic batching.

[0012] Furthermore, the hopper includes an upper part and a lower part, and the upper part and the lower part are in an inverted cone shape. The upper part is provided with a feed port, and the lower part is provided with a discharge port, so as to facilitate the storage of different materials.

[0013] Furthermore, a cylindrical groove is provided inside the discharge port, and an inner cavity of the cylindrical groove is connected to an outer surface of the electronic valve to facilitate installation and fixation of the electronic valve.

[0014] Furthermore, the electronic valve is connected to an external control system via an electrical signal so as to automatically control the opening and closing of the electronic valve.

[0015] Furthermore, a weighing sensor group is arranged on the support plate of the conveyor belt with scale, and the weighing sensor group is composed of multiple weighing sensors. The weighing sensor group is connected with the electrical signal of the external computer, and the materials fall onto the conveyor belt with scale through the discharge port arranged at the lower part of the hopper. At this time, the weighing sensor group on the conveyor belt with scale automatically weighs the materials until the preset weight is reached, and then the electronic valve is closed, thereby facilitating automatic weighing without manual weighing and saving a lot of manpower expenditure.

[0016] Furthermore, the feed port of the blanking port is in a hollow inverted cone shape, and the discharge port is in a hollow tubular shape, so as to facilitate the guidance of the material.

[0017] Furthermore, the inner diameter of the feed port of the drop port is larger than the inner diameter of the discharge port, so as to guide the materials to the guide conveyor belt in a concentrated manner.

[0018] Furthermore, the buffer structure includes a buffer bucket, an edge of which is fixedly installed, a plurality of spring rods are provided at the bottom end of the edge, the plurality of spring rods are arranged in a circular array, and the plurality of spring rods are provided with damping, one end of the plurality of spring rods is provided on the edge, and the other end is provided on the drop port, so as to play a buffering role and ensure that the material enters the drop port smoothly, thereby protecting the drop port from being deformed by collision with heavier materials.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] 1. The batching system allows rice husks, iron balls and charcoal to enter the hopper through the feed port at the top of the hopper respectively, and then the electronic valve is opened by the peripheral control system. At this time, the rice husks, iron balls and charcoal fall onto the conveyor belt with scale through the discharge port at the bottom of the hopper respectively. At this time, the weighing sensor group on the conveyor belt with scale automatically weighs the materials until the preset weight is reached. The electronic valve is closed, thereby facilitating automatic weighing without manual weighing and saving a lot of manpower expenses.

[0021] 2. The batching system conveys rice husks, iron balls and charcoal to the top of the drop port through a conveyor belt with a weighing device, and drops them onto the guide conveyor belt through the drop port. The guide conveyor belt then drops the rice husks, iron balls and charcoal onto the main drive belt layer by layer according to the front and back order of their respective hoppers. The main drive belt then conveys them to the high-angle conveyor belt, and lifts and transports them for batching, thus facilitating automatic batching.

[0022] 3. In this batching system, since a buffer structure is provided, the material will first fall onto the buffer structure. At this time, the material causes the buffer bucket to move toward the drop port. At the same time, the spring rod undergoes elastic deformation and buffers and absorbs the downward force to play a buffering role and ensure that the material smoothly enters the drop port, thereby protecting the drop port from being deformed by collision with heavier materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the batching system of the utility model.

[0024] Figure 2 It is a three-dimensional schematic diagram of the hopper of the utility model.

[0025] Figure 3 It is a three-dimensional schematic diagram of the blanking opening of the utility model.

[0026] In the figure: 1. hopper; 2. electronic valve; 3. conveyor belt with weighing; 4. drop port; 41. buffer bucket; 42. edge; 43. spring rod; 5. guide conveyor belt; 6. main transmission belt; 7. high-angle conveyor belt. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] Reference Figures 1 to 3 , a batching system is provided, including: a hopper 1, the hopper 1 is used to store different materials. An electronic valve 2, the electronic valve 2 is arranged on the hopper 1, and the electronic valve 2 is used to automatically block the material. A conveyor belt 3 with a scale, the conveyor belt 3 with a scale is arranged just below the outlet of the hopper 1, and the conveyor belt 3 with a scale is used for automatic weighing. A drop port 4, the drop port 4 is arranged below the conveying port of the conveyor belt 3 with a scale, and the drop port 4 is used to guide the material.

[0029] A guide conveyor belt 5 is provided below the material drop port 4 and is used to guide and convey materials. A main transmission belt 6 is provided below the guide conveyor belt 5 and is used to convey materials required for batching. A high-angle conveyor belt 7 is provided beside the main transmission belt 6 and is used for mixing and transporting materials for batching.

[0030] The hopper 1 includes an upper part and a lower part, and the upper part and the lower part are in an inverted cone shape. The upper part is provided with a feed port, and the lower part is provided with a discharge port. A cylindrical groove is provided inside the discharge port, and the inner cavity of the cylindrical groove is connected to the outer surface of the electronic valve 2. The electronic valve 2 is connected to the external control system by electrical signals.

[0031] A weighing sensor group is arranged on the support plate of the conveying belt 3 with weighing, and the weighing sensor group is composed of a plurality of weighing sensors, and the weighing sensor group is connected with the electrical signal of the external computer.

[0032] The feed inlet of the blanking port 4 is in a hollow inverted cone shape, and the discharge port is in a hollow tubular shape. The inner diameter of the feed inlet of the blanking port 4 is larger than the inner diameter of the discharge port.

[0033] The buffer structure includes a buffer bucket 41, on the edge of which a rim 42 is fixedly mounted, a plurality of spring rods 43 are arranged at the bottom end of the rim 42, the plurality of spring rods 43 are arranged in a circular array, damping is provided on the plurality of spring rods 43, one end of the plurality of spring rods 43 is arranged on the rim 42, and the other end is arranged on the blanking port 4.

[0034] Working principle: Rice husks, iron balls and charcoal are put into the hopper 1 respectively, and then the rice husks, iron balls and charcoal enter the hopper 1 through the feeding port arranged at the upper part of the hopper 1, and then the electronic valve 2 is opened by the external control system, and then the rice husks, iron balls and charcoal fall onto the conveyor belt 3 with scale through the discharging port arranged at the lower part of the hopper 1, and the weighing sensor group on the conveyor belt 3 with scale automatically weighs the materials until the preset weight is reached, and then the electronic valve 2 is closed, so as to facilitate automatic weighing without manual weighing and save a lot of manpower expenditure.

[0035] Then, the rice husk, iron ball and charcoal are transported to the top of the drop port 4 by the conveyor belt 3 with weighing, and then fall onto the guide conveyor belt 5 through the drop port 4; during this period, the material first falls onto the buffer structure, and the buffer bucket 41 moves toward the drop port 4, and at the same time, the spring rod 43 undergoes elastic deformation, and buffers and absorbs the downward force to play a buffering role and ensure that the material smoothly enters the drop port 4. Afterwards, the guide conveyor belt 5 drops the rice husk, iron ball and charcoal onto the main transmission belt 6 layer by layer according to the front and back order of each hopper 1, and then the main transmission belt 6 transports them to the high-angle conveyor belt 7, and lifts and transports the ingredients, so as to facilitate automatic batching. This batching system is not only convenient for automatic weighing, without manual weighing, and can save a lot of manpower expenditure, but also can perform automatic batching.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A batching system, characterized in that: include: A hopper (1), wherein the hopper (1) is used to store different materials; An electronic valve (2), the electronic valve (2) being arranged on the hopper (1), and the electronic valve (2) being used to automatically block the material; A conveyor belt (3) with a scale, wherein the conveyor belt (3) with a scale is arranged directly below the outlet of the hopper (1), and the conveyor belt (3) with a scale is used for automatic weighing; A material drop opening (4), wherein a buffer structure is provided on the material drop opening (4), the material drop opening (4) is arranged below the conveying opening of the conveying belt (3) with weighing, and the material drop opening (4) is used to guide the material; A guide conveyor belt (5), the guide conveyor belt (5) being arranged below the material drop opening (4), the guide conveyor belt (5) being used to guide and convey materials; A main transmission belt (6), the main transmission belt (6) being arranged below the guide conveyor belt (5), the main transmission belt (6) being used to convey materials required for batching; A high-angle conveyor belt (7), the high-angle conveyor belt (7) being arranged beside the main transmission belt (6), the high-angle conveyor belt (7) being used for mixing material for transport and batching.

2. A batching system according to claim 1, characterized in that: The hopper (1) comprises an upper part and a lower part, the upper part and the lower part are in an inverted cone shape, the upper part is provided with a feed inlet, and the lower part is provided with a discharge outlet.

3. A batching system according to claim 2, characterized in that: A cylindrical groove is provided inside the discharge port, and the inner cavity of the cylindrical groove is connected to the outer surface of the electronic valve (2).

4. A batching system according to claim 1, characterized in that: The electronic valve (2) is connected to an external control system via an electrical signal.

5. A batching system according to claim 1, characterized in that: A weighing sensor group is arranged on the support plate of the conveying belt (3) with weighing, the weighing sensor group is composed of a plurality of weighing sensors, and the weighing sensor group is connected with an external computer electrical signal.

6. A batching system according to claim 1, characterized in that: The feed inlet of the blanking port (4) is in the shape of a hollow inverted cone, and the discharge port is in the shape of a hollow tube.

7. A batching system according to claim 6, characterized in that: The inner diameter of the feed port of the drop port (4) is greater than the inner diameter of the discharge port.

8. A batching system according to claim 6, characterized in that: The buffer structure comprises a buffer bucket (41), an edge (42) is fixedly mounted on the edge of the buffer bucket (41), a plurality of spring rods (43) are arranged at the bottom end of the edge (42), the plurality of spring rods (43) are arranged in a circular array, the plurality of spring rods (43) are all provided with damping, one end of the plurality of spring rods (43) is arranged on the edge (42), and the other end is arranged on the blanking port (4).

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