Mixing pot

By designing ventilation holes, feed holes and feed holes in the mixing pot, and using air pumps and sensors to achieve automated control, the complex problems of material leakage and delivery operations are solved, and production efficiency and safety are improved.

CN222842032UActive Publication Date: 2025-05-09CHANGSHU ZHONGLIAN PHOTOELECTRICITY NEW STUFF
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Patent Information

Application Number
CN202421810361.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing mixing pots are prone to material leakage and blockage during material transportation, resulting in waste of raw materials and environmental pollution; and the material delivery operation is complicated, time-consuming and has safety hazards.

Method used

A mixing pot is designed, adopting the pot body and pot lid structure, with ventilation holes, feed holes and feed holes on the pot lid, and air pumps are used to prevent material leakage and blockage, and precise discharge and automatic feeding are achieved through sensors and automated control.

Benefits of technology

It realizes precise control of materials and automated feeding, reduces waste of raw materials and environmental pollution, simplifies operating procedures, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mixing pot which comprises a pot body and a pot cover, and the pot body is fixed on a fixing frame. A first sensor is mounted in a bottom plate of the pot body; a vent hole, a first feeding hole, a second feeding hole and a feeding hole which penetrate through the pot cover are formed in the pot cover; a first protruding block and a second protruding block protrude outwards from the side face of the pot cover. A stirring paddle is also mounted in the pot cover; a first air cylinder is fixed to the side wall of the pot body, and the jacking end of the first air cylinder is fixed to the first protruding block. A cylinder barrel of the first cylinder is also fixedly provided with a second sensor; a hasp lock is also fixed on the side wall of the pot body; and a third discharge hole is further formed in the bottom of the side wall of the pot body. By utilizing the mixing pot designed by the utility model, the problems that in the prior art, the mixing pot is easy to leak, block and spill materials in the material conveying process, so that raw materials are wasted, the environment is polluted, the operation mode of manual feeding is complicated, time and labor are wasted, and potential safety hazards exist can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a mixing pot. Background Art

[0002] In many industrial fields, such as chemical, pharmaceutical, food processing, etc., mixing pots are widely used to mix liquid materials and powder materials. Mixing pots are usually connected to material adding devices through pipelines, and different raw materials are fed into the mixing pot for uniform mixing to achieve the predetermined formula and quality requirements.

[0003] In the prior art, the material adding device of the mixing pot is connected to the mixing pot through a pipeline, and material leakage and blockage and spillage are prone to occur during the material transportation process, resulting in a waste of raw materials and environmental pollution. The mixing pot needs to be put into a formula to produce specific materials, and the formula often requires opening all the pot covers for manual feeding. This operation method is complicated and time-consuming and labor-intensive. Each time the material is fed, the machine needs to be stopped and the pot cover opened, which increases the complexity and workload of the operation. In addition, there are certain safety hazards when opening the pot cover of the mixing pot for feeding operations, especially when the material temperature in the mixing pot is high or there are dangerous chemicals, the operator is vulnerable to injury.

[0004] Therefore, the prior art has defects and needs to be improved and developed. Summary of the invention

[0005] The embodiment of the utility model provides a mixing pot, which is used to solve the problem in the prior art that a material adding device of the mixing pot is connected to the mixing pot through a pipeline, and material leakage and spillage are likely to occur during the material transportation process, resulting in a waste of raw materials and environmental pollution; the mixing pot needs to be put into a formula to produce specific materials, and the formula often requires opening all pot covers for manual feeding, which is a complicated, time-consuming and labor-intensive operation method. Each time the material is fed, the machine needs to be stopped and the pot cover opened, which increases the complexity and workload of the operation, and there are certain safety hazards when opening the pot cover of the mixing pot for feeding operations, especially when the material temperature in the mixing pot is high or there are dangerous chemicals, the operator is vulnerable to injury.

[0006] The utility model embodiment provides a mixing pot, comprising a pot body and a pot cover, wherein the pot body is fixed on a fixing frame; a bottom plate located at the bottom of the pot body is installed inside the pot body, a first sensor is installed in the bottom plate, and the first sensor is used to detect the weight of the material when the material enters the pot body; an air vent, a first feed hole, a second feed hole and a feeding hole are provided on the pot cover, which penetrate the pot cover; the air vent is connected to an air pump; the first feed hole is connected to a liquid material discharging device; the second feed hole is connected to a powder material discharging device; the feeding hole is covered with a cover plate rotatably connected to the pot cover; a first protrusion and a second protrusion protrude outwardly from the side of the pot cover, and the centers of the first protrusion and the second protrusion are located on the same straight line line; a stirring paddle is also installed in the pot cover, and the stirring paddle is electrically connected to the motor; a first cylinder is fixed on the side wall of the pot body, the cylinder barrel of the first cylinder and the side wall of the pot body are fixed to each other, and the lifting end of the first cylinder is fixed on the first protrusion; a second sensor is also fixed on the cylinder barrel of the first cylinder, and when the pot cover is away from the pot body, the second sensor is used to send a signal to the motor to stop running; a buckle lock is also fixed on the side wall of the pot body, and when the pot cover is buckled on the pot body, the buckle lock is connected to the second protrusion; a third discharge hole is also opened at the bottom of the side wall of the pot body, and a discharge valve is installed on the third discharge hole, and when the materials are mixed, the third discharge hole is used to discharge the mixed materials.

[0007] Furthermore, the first sensor is a photoelectric switch.

[0008] Furthermore, the second sensor is a gravity sensor.

[0009] Furthermore, the first cylinder is a piston cylinder.

[0010] Furthermore, the third discharge hole is connected to a tee, and the two pipes of the tee that are not connected to the third discharge hole are defined as a control pipe and a discharge pipe. The control pipe is higher than the discharge pipe. A second cylinder is installed in the control pipe. A baffle is fixed to the lifting end of the second cylinder, and the surface area of ​​the baffle is not less than the hole area of ​​the third discharge hole. The discharge valve is installed on the discharge pipe.

[0011] Furthermore, the second cylinder is a piston cylinder.

[0012] Furthermore, a soft pad is pasted on the surface of the baffle plate used to cover the third discharge hole.

[0013] Furthermore, a rubber ring is bonded to the pot cover, and when the pot cover is buckled onto the pot body, the rubber ring is used to block the gap between the pot cover and the pot body.

[0014] Furthermore, there is at least one snap lock, and each of the snap locks corresponds to one of the second protrusions located on the pot cover; when the number of the snap locks is greater than 1, if the mixing pot is viewed from above, the center of one of the snap locks, the center of the pot body and the center of the first protrusion are located on the same straight line.

[0015] Furthermore, a soft pad is also pasted on the surface of the cover plate for covering the feeding hole.

[0016] Beneficial effects:

[0017] It can be seen from the above technical scheme that the utility model provides a mixing pot with the following advantages: First, precise control of material discharge: a first sensor is installed on the bottom plate at the bottom of the pot body, which can detect the amount of material entering the pot body in real time, thereby realizing precise material discharge control, which can ensure the accuracy of each feeding amount, avoid the problem of inaccurate material discharge, improve the quality and consistency of the product, and the automated material discharge control reduces the error of manual operation and improves the stability and reliability of the production process. Second, prevent material leakage and blockage: open a vent on the pot cover, and use an air pump to evacuate air, so that the material can smoothly enter the pot body, and prevent the problem of material leakage and blockage. This not only reduces the waste of raw materials, but also avoids environmental pollution and the workload of cleaning and maintenance. The air extraction mechanism ensures the smooth transportation of materials, avoids pipeline blockage and material retention, and improves production efficiency. Third, the operation is convenient and safe: a feeding hole is opened on the pot cover and sealed with a cover plate, making the input of the formula material more convenient and safe. The operator does not need to open the pot cover frequently, reducing the complexity and labor intensity of the operation. The design of the feeding hole makes the feeding process simpler and more efficient, while reducing the risk of direct contact between the operator and the material, improving the safety of operation. Fourth, an intelligent safety protection mechanism is established: the pot cover and the pot body are connected by a first cylinder, and a second sensor is installed on the first cylinder. When the pot cover is opened, the second sensor cannot detect the pot cover, and the stirring paddle installed on the pot cover cannot operate; when the pot cover is buckled on the pot body, the second sensor detects the pot cover, and the stirring paddle can operate. This design ensures that the stirring paddle can only operate when the pot cover is completely closed, thereby ensuring the safety of the operator. The intelligent safety protection mechanism prevents misoperation, avoids possible safety accidents, and improves the safety of the production process. Fifth, the high degree of automation improves production efficiency: various sensors and automatic control devices improve the automation of the mixing pot system, realize efficient automatic batching and mixing processes, reduce reliance on manual operations, and make the production process more efficient and flexible through automated and intelligent control methods. They can adjust and optimize the mixing process in real time, improving overall production efficiency and product quality. Sixth, reduce downtime and increase equipment utilization: through precise material detection and automated feeding control, production downtime caused by insufficient materials or inaccurate feeding is reduced, equipment utilization is increased, and the mechanism to prevent material leakage and blockage reduces cleaning and maintenance time, further improving the continuity and stability of the production line.

[0018] It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, may be considered to be part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent.

[0019] The foregoing and other aspects, embodiments and features of the present invention can be more fully understood from the following description in conjunction with the accompanying drawings. Other additional aspects of the present invention, such as the features and / or beneficial effects of the exemplary embodiments, will be apparent from the following description or learned from the practice of the specific embodiments according to the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are not drawn to scale according to actual reference objects. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present invention will be described by way of example and with reference to the accompanying drawings, in which:

[0021] Figure 1 This is a structural cross-sectional view of a mixing pot in an embodiment of the present application.

[0022] Description of Figure Numbers:

[0023] Pot body 1; first sensor 101; fixing frame 2; pot cover 3; vent hole 301; first feed hole 302; second feed hole 303; first convex block 304; second convex block 305; stirring paddle 306; first cylinder 4; second sensor 5; buckle lock 6; three-way pipe 7; second cylinder 701; discharge pipe 702. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be the common meaning understood by people with general skills in the field to which the present invention belongs.

[0025] The words "first", "second" and similar terms used in the patent specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular form "a" or "an" shall not be construed as "a" or "an";

[0026] The words “a”, “an”, “the” and the like do not denote a limitation of quantity, but rather denote the presence of at least one.

[0027] The words "include" or "comprises" and the like mean that the elements or objects appearing before "includes" or "comprises" include the features, wholes, steps, operations, elements and / or components listed after "includes" or "comprises", and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0028] In the prior art, since the material adding device of the mixing pot is connected to the mixing pot through a pipeline, material leakage and blockage and spillage are prone to occur during the material transportation process, resulting in a waste of raw materials and environmental pollution. The mixing pot needs to be put into a formula to produce specific materials, and the formula often requires opening all the pot covers for manual feeding. This operation method is complicated and time-consuming and labor-intensive. Each time the material is fed, the machine needs to be stopped and the pot cover opened, which increases the complexity and workload of the operation. In addition, there are certain safety hazards when opening the pot cover of the mixing pot for feeding operations, especially when the material temperature in the mixing pot is high or there are dangerous chemicals, the operator is vulnerable to injury.

[0029] In view of this, the present invention provides a mixing pot, referring to Figure 1 , including a pot body 1 and a pot cover 3, the pot body 1 is fixed on a fixing frame 2; a bottom plate located at the bottom of the pot body 1 is installed inside the pot body 1, and a first sensor 101 is installed in the bottom plate. When the material enters the pot body 1, the first sensor 101 is used to detect the weight of the material.

[0030] The pot cover 3 is provided with an air vent 301 which passes through the pot cover 3, a first feed hole 302, a second feed hole 303 and a feeding hole; the air vent 301 is connected to an air pump; the first feed hole 302 is connected to a liquid material discharging device; the second feed hole 303 is connected to a powder material discharging device, and the liquid material and the powder material enter the pot body 1 from different paths, which can prevent the materials from sticking at the feeding position and causing material blockage; the feeding hole is covered with a cover plate rotatably connected to the pot cover 3; a first protrusion 304 and a second protrusion 305 protrude outward from the side of the pot cover 3, and the centers of the first protrusion 304 and the second protrusion 305 are located on the same straight line; a stirring paddle 306 is also installed in the pot cover 3, and the stirring paddle 306 is electrically connected to the motor.

[0031] A first cylinder 4 is fixed on the side wall of the pot body 1, and the cylinder barrel of the first cylinder 4 is fixed to the side wall of the pot body 1, and the lifting end of the first cylinder 4 is fixed on the first protrusion 304; a second sensor 5 is also fixed on the cylinder barrel of the first cylinder 4, and when the pot cover 3 is away from the pot body 1, the second sensor 5 is used to send a signal to the motor to stop running; a buckle lock 6 is also fixed on the side wall of the pot body 1, and when the pot cover 3 is buckled on the pot body 1, the buckle lock 6 is connected to the second protrusion 305; a third discharge hole is also opened at the bottom of the side wall of the pot body 1, and a discharge valve is installed on the third discharge hole. When the materials are mixed, the third discharge hole is used to discharge the mixed materials.

[0032] In some embodiments, the first sensor 101 is a photoelectric switch.

[0033] In some embodiments, the second sensor 5 is a gravity sensor.

[0034] In some embodiments, the first cylinder 4 is a piston cylinder.

[0035] In some embodiments, the third discharge hole is connected to the tee pipe 7, and the two pipes of the tee pipe 7 that are not connected to the third discharge hole are defined as a control pipe and a discharge pipe 702. The control pipe is higher than the discharge pipe 702, and a second cylinder 701 is installed in the control pipe. A baffle is fixed at the lifting end of the second cylinder 701, and the surface area of ​​the baffle is not less than the hole area of ​​the third discharge hole; the discharge valve is installed on the discharge pipe 702.

[0036] In some embodiments, the second cylinder 701 is a piston cylinder.

[0037] In some embodiments, a soft pad is attached to the surface of the baffle plate for covering the third discharge hole. The soft pad is a high temperature resistant soft gasket, including a high temperature resistant rubber gasket. When the baffle plate covers the third discharge hole, the third discharge hole can be sealed to prevent material leakage.

[0038] In some embodiments, a rubber ring is bonded to the pot cover 3, and when the pot cover 3 is buckled on the pot body 1, the rubber ring is used to block the gap between the pot cover 3 and the pot body 1. The rubber ring is used to block the gap to prevent material leakage.

[0039] In some embodiments, there is at least one buckle lock 6, and each buckle lock 6 corresponds to a second protrusion 305 located on the pot cover 3; when the number of buckle locks 6 is greater than 1, if the mixing pot is viewed from above, the center of one buckle lock 6, the center of the pot body 1 and the center of the first protrusion 304 are located on the same straight line. Multiple buckle locks 6 can ensure that the pot cover 3 and the pot body 1 are completely sealed to prevent material leakage.

[0040] In some embodiments, a soft pad is also attached to the surface of the cover plate for covering the feeding hole. The soft pad is a high temperature resistant soft gasket, including a high temperature resistant rubber gasket. When the cover plate covers the feeding hole, it can seal the feeding hole to prevent material leakage.

[0041] The working principle of a mixing pot provided by the embodiment of the utility model is: when in use, the pot cover 3 is buckled with the pot body 1, the cover plate covers the feeding hole, the baffle plate covers the third discharge hole, and the air pump continues to work to pump air. First, the powder is input from the second feeding hole 303, and the first sensor 101 detects the weight of the powder. When the required input amount is reached, the powder input is stopped, and then the cover plate is opened, the formula material, pigment, etc. are input, and then the cover plate is re-covered; then the liquid material is input through the first feeding hole 302, and the air pump is turned off when the liquid material is input. The first sensor 101 detects the weight of the liquid material, and when the required input amount is reached, the liquid material input is stopped. When the pot cover 3 is buckled with the pot body 1, the stirring paddle 306 is in an energized state that can be turned on at any time. At this time, according to actual production needs, it can be selected to stir while inputting the liquid material, or it can be stirred after the liquid material is input. After stirring, the second cylinder 701 works, the baffle plate retreats, and the mixed material is discharged from the discharge pipe 702. At this time, the air pump can be turned on to blow air into the pot body 1 to assist the discharge of the mixed material. After the discharge is completed, the buckle lock 6 is opened, the first cylinder 4 is activated, and the pot cover 3 is lifted. At this time, the stirring paddle 306 is in a power-off state and cannot be opened, and the operator can operate the inside of the pot body 1 safely.

[0042] In summary, the mixing pot provided by the utility model has the following advantages: First, precise control of material discharge: a first sensor 101 is installed on the bottom plate at the bottom of the pot body 1, which can detect the amount of material entering the pot body 1 in real time, thereby realizing precise material discharge control, which can ensure the accuracy of each feeding amount, avoid the problem of inaccurate material discharge, improve the quality and consistency of the product, and the automated material discharge control reduces the error of manual operation, and improves the stability and reliability of the production process. Second, prevent material leakage and blockage: a vent hole 301 is opened on the pot cover 3, and an air pump is used to evacuate air, so that the material can smoothly enter the pot body 1, and prevent the problem of material leakage and blockage. This not only reduces the waste of raw materials, but also avoids environmental pollution and the workload of cleaning and maintenance. The air extraction mechanism ensures the smooth transportation of materials, avoids pipeline blockage and material retention, and improves production efficiency. Third, the operation is convenient and safe: a feeding hole is opened on the pot cover 3 and sealed with a cover plate, making the input of the formula material more convenient and safe. The operator does not need to frequently open the pot cover 3, reducing the complexity and labor intensity of the operation. The design of the feeding hole makes the feeding process simpler and more efficient, while reducing the risk of direct contact between the operator and the material, improving the safety of operation. Fourth, an intelligent safety protection mechanism is established: the pot cover 3 and the pot body 1 are connected by a first cylinder 4, and a second sensor 5 is installed on the first cylinder 4. When the pot cover 3 is opened, the second sensor 5 cannot detect the pot cover 3, and the stirring paddle 306 installed on the pot cover 3 cannot operate; when the pot cover 3 is buckled on the pot body 1, the second sensor 5 detects the pot cover 3, and the stirring paddle 306 can operate. This design ensures that the stirring paddle 306 can only operate when the pot cover 3 is completely closed, thereby ensuring the safety of the operator. The intelligent safety protection mechanism prevents misoperation, avoids possible safety accidents, and improves the safety of the production process. Fifth, the high degree of automation improves production efficiency: various sensors and automatic control devices improve the automation of the mixing pot system, realize efficient automatic batching and mixing processes, reduce reliance on manual operations, and make the production process more efficient and flexible through automated and intelligent control methods. They can adjust and optimize the mixing process in real time, improving overall production efficiency and product quality. Sixth, reduce downtime and increase equipment utilization: through precise material detection and automated feeding control, production downtime caused by insufficient materials or inaccurate feeding is reduced, equipment utilization is increased, and the mechanism to prevent material leakage and blockage reduces cleaning and maintenance time, further improving the continuity and stability of the production line.

[0043] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.

Claims

1. A mixing pot, comprising a pot body and a pot cover, characterized in that: The pot body is fixed on a fixing frame; a bottom plate located at the bottom of the pot body is installed inside the pot body, and a first sensor is installed inside the bottom plate. When the material enters the pot body, the first sensor is used to detect the weight of the material; The pot cover is provided with an air vent, a first feed hole, a second feed hole and a feeding hole which penetrate the pot cover; the air vent is connected to an air pump; the first feed hole is connected to a liquid material discharge device; the second feed hole is connected to a powder material discharge device; the feeding hole is covered with a cover plate rotatably connected to the pot cover; a first convex block and a second convex block protrude outwardly from the side of the pot cover, and the centers of the first convex block and the second convex block are located on the same straight line; a stirring paddle is also installed in the pot cover, and the stirring paddle is electrically connected to the motor; A first cylinder is fixed on the side wall of the pot body, the cylinder barrel of the first cylinder is fixed to the side wall of the pot body, and the lifting end of the first cylinder is fixed on the first protrusion; a second sensor is also fixed on the cylinder barrel of the first cylinder, and when the pot cover is away from the pot body, the second sensor is used to send a signal to the motor to stop running; a snap lock is also fixed on the side wall of the pot body, and when the pot cover is buckled on the pot body, the snap lock is connected to the second protrusion; a third discharge hole is also opened at the bottom of the side wall of the pot body, and a discharge valve is installed on the third discharge hole, and when the materials are mixed, the third discharge hole is used to discharge the mixed materials.

2. A mixing pot according to claim 1, characterized in that: The first sensor is a photoelectric switch.

3. A mixing pot according to claim 2, characterized in that: The second sensor is a gravity sensor.

4. A mixing pot according to claim 3, characterized in that: The first cylinder is a piston cylinder.

5. A mixing pot according to claim 4, characterized in that: The third discharge hole is connected to a tee pipe, and the two pipes of the tee pipe that are not connected to the third discharge hole are defined as a control pipe and a discharge pipe. The control pipe is higher than the discharge pipe. A second cylinder is installed in the control pipe. A baffle is fixed to the lifting end of the second cylinder, and the surface area of ​​the baffle is not less than the hole area of ​​the third discharge hole. The discharge valve is installed on the discharge pipe.

6. A mixing pot according to claim 5, characterized in that: The second cylinder is a piston cylinder.

7. A mixing pot according to claim 6, characterized in that: A soft pad is pasted on the surface of the baffle plate used for covering the third discharge hole.

8. A mixing pot according to claim 7, characterized in that: A rubber ring is bonded to the pot cover, and when the pot cover is buckled on the pot body, the rubber ring is used to block the gap between the pot cover and the pot body.

9. A mixing pot according to claim 8, characterized in that: There is at least one said snap lock, and each of said snap locks corresponds to one said second protrusion located on said pot cover; when the number of said snap locks is greater than one, if one looks down upon said mixing pot, a line connecting the center of one of said snap locks, the center of said pot body and the center of said first protrusion are located on the same straight line.

10. A mixing pot according to claim 9, characterized in that: A soft pad is also pasted on the surface of the cover plate used for covering the feeding hole.