Synthesis kettle capable of rapidly heating

By designing mechanical structures in the synthetic kettle, including fixed discs, telescopic rods and stirring sheets, combined with the insulation mechanism of racks and gears, the problem of slow heating speed of the existing synthetic kettle is solved, rapid heating and efficient reaction are achieved, and product quality and production efficiency are improved.

CN222842088UActive Publication Date: 2025-05-09FUZHOU SAFRON CHEM CO LTD
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Patent Information

Application Number
CN202421895292.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-09
Estimated Expiration
2034-08-07

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Abstract

The utility model relates to the technical field of synthesis kettles, and discloses a synthesis kettle capable of rapidly heating, which comprises a bottom plate, the top of the bottom plate is rotatably connected with the synthesis kettle, the surface of the synthesis kettle is provided with a movable component, the synthesis kettle is internally provided with a stirring component, and the stirring component comprises a fixed frame, a heating component and a heating component, the fixed frame is fixedly mounted at the top of the bottom plate, a motor is fixedly mounted at the top of the fixed frame, and a bevel gear I is fixedly mounted on the surface of an output shaft of the motor. When a first telescopic rod and a second telescopic rod extend, a first stirring piece and a second stirring piece are driven to slide downwards, when a sliding rod slides upwards, abutting against a fixing disc is relieved, the fixing disc is driven to reset under the action of a third telescopic rod, and therefore the first stirring piece and the second stirring piece slide upwards, and flowing and mixing of materials are improved; therefore, the heat is more uniformly distributed, and the heating effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of synthesis kettles, in particular to a synthesis kettle capable of rapidly heating up. Background Art

[0002] A synthesis reactor is a reaction vessel widely used in the chemical industry and materials science field. It is used for various chemical reactions and material synthesis. The synthesis reactor is usually composed of a reactor body, a reactor cover, a stirring device, a heating or cooling device, a sealing device, and various measuring and control instruments. The reactor body and the reactor cover are generally made of high-strength, corrosion-resistant materials, such as stainless steel, titanium alloy, etc., to withstand high temperature, high pressure and chemical corrosion working conditions.

[0003] With the continuous advancement of science and technology and the increasing diversification of market demand, the requirements for synthesis kettles are getting higher and higher. Among many performance indicators, the heating rate has become a crucial factor, but the existing synthesis kettles are often slow in heating rate due to limitations such as heating methods, kettle structure and heat transfer efficiency. This not only prolongs the reaction time and increases production costs, but may also lead to incomplete reactions and increased by-products, thus affecting the purity and quality of the product. For this reason, we provide a synthesis kettle that can heat up quickly. Utility Model Content

[0004] The purpose of the utility model is to provide a synthesis kettle capable of rapidly heating up, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a synthesis kettle capable of rapidly heating up, comprising a bottom plate, the top of the bottom plate being rotatably connected to the synthesis kettle, a movable component being arranged on the surface of the synthesis kettle, a stirring component being arranged inside the synthesis kettle, when a fixed plate slides downward, telescopic rod 1 and telescopic rod 2 are extended, when telescopic rod 1 and telescopic rod 2 are extended, stirring blade 1 and stirring blade 2 are driven to slide downward, when the sliding rod slides upward, the resistance to the fixed plate is released, and the fixed plate is driven to reset under the action of telescopic rod 3, so that stirring blade 1 and stirring blade 2 slide upward, and the stirring component comprises:

[0006] A fixed frame, wherein the fixed frame is fixedly mounted on the top of the bottom plate, a motor is fixedly mounted on the top of the fixed frame, a bevel gear 1 is fixedly mounted on the surface of the motor output shaft, one end of the bevel gear 1 is meshed with a bevel gear 2, a telescopic rod 1 is fixedly mounted on the bevel gear 2, the telescopic rod 1 is rotatably connected to the inside of the fixed frame, a stirring blade 1 is fixedly mounted on the surface of the telescopic rod 1, the other end of the bevel gear 1 is meshed with a bevel gear 3, the bevel gear 3 is rotatably connected to the surface of the fixed frame, a telescopic rod 2 is fixedly mounted on the bottom of the bevel gear 3, the telescopic rod 2 is rotatably connected to the surface of the telescopic rod 1, and a stirring blade 2 is fixedly mounted on the surface of the telescopic rod 2;

[0007] A rotating shaft, the rotating shaft is fixedly mounted on the surface of the telescopic rod 2, a sliding rod is slidably connected to the surface of the rotating shaft, a telescopic plate is fixedly mounted on the surface of the sliding rod, and the telescopic plate is fixedly mounted on the inner side of the fixed frame;

[0008] A fixed plate, wherein the fixed plate is fixedly mounted on the surface of telescopic rod 2, the top of the fixed plate is slidably connected with telescopic rod 3, the telescopic rod 3 is fixedly mounted on the inner side of the fixed frame, and a fixed spring is fixedly mounted on the surface of telescopic rod 3 to increase the flow and mixing of materials, make the heat more evenly distributed, and improve the heating effect.

[0009] Preferably, the movable component includes: a movable rod, which is rotatably connected to the surface of a telescopic rod, a volute spring is fixedly installed on the bottom of the movable rod, and the volute spring is fixedly installed on the surface of the movable rod; a push block is hinged on the outer side of the movable rod, and the push block is slidably connected to the top of the fixed frame.

[0010] Preferably, a sliding shaft is slidably connected inside the fixing frame, a movable spring is fixedly mounted on the surface of the sliding shaft, and the movable spring is fixedly mounted on the top of the fixing frame.

[0011] Preferably, a rack is fixedly installed at the bottom of the sliding shaft, a gear is meshed on the outside of the rack, the gear is rotatably connected to the surface of the fixed frame, and a heat preservation block 1 is fixedly installed on the surface of the gear, and when the rack slides downward, it will mesh with the gear, and when the rack and the gear are meshed, it will drive the gear to rotate, and when the gear rotates, it will drive the heat preservation block 1 to move closer to the surface of the synthesis kettle, so that it fits the surface of the synthesis kettle, thereby improving the heat preservation effect of the synthesis kettle when in use and accelerating the heating efficiency.

[0012] Preferably, two groups of movable components are provided, and the two groups of movable components are symmetrically arranged with the center point of the synthesis kettle as the symmetry axis.

[0013] Preferably, an arc groove is provided on the surface of the rotating shaft, and the rotation of the rotating shaft can be used to drive the sliding rod to slide back and forth up and down.

[0014] Preferably, the cross-section of the pushing block is rectangular, which can improve the resistance effect of the pushing block on the sliding shaft.

[0015] Compared with the prior art, the utility model provides a synthesis kettle that can heat up quickly, which has the following beneficial effects:

[0016] 1. The synthesis kettle capable of rapidly heating up, when the fixed plate slides downward, the telescopic rod 1 and the telescopic rod 2 will be extended, when the telescopic rod 1 and the telescopic rod 2 are extended, the stirring plates 1 and the stirring plates 2 will be driven to slide downward, when the sliding rod slides upward, the resistance to the fixed plate will be released, and the fixed plate will be driven to reset under the action of the telescopic rod 3, so that the stirring plates 1 and the stirring plates 2 will slide upward, thereby increasing the flow and mixing of materials, distributing heat more evenly, and improving the heating effect.

[0017] 2. The synthesis kettle that can heat up quickly will mesh with the gear when the rack slides downward, and when the rack and the gear are meshed, the gear will be driven to rotate, and when the gear rotates, the insulation block will be driven to move closer to the surface of the synthesis kettle, so that it fits on the surface of the synthesis kettle, thereby improving the insulation effect of the synthesis kettle when in use and accelerating the heating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the front view structure of the stirring assembly of the utility model;

[0020] Figure 3 This is a schematic diagram of the front view structure of the active component of the utility model;

[0021] Figure 4 This is a schematic diagram of the three front views of the telescopic rod of the utility model.

[0022] In the figure: 1, bottom plate; 2, synthesis kettle; 3, movable component; 31, movable rod; 32, scroll spring; 33, push block; 34, sliding shaft; 35, rack; 36, gear; 37, insulation block one; 38, movable spring; 4, stirring component; 41, fixed frame; 42, motor; 43, bevel gear one; 44, bevel gear two; 45, telescopic rod one; 46, stirring plate one; 47, bevel gear three; 48, telescopic rod two; 49, stirring plate two; 410, rotating shaft; 411, sliding rod; 412, telescopic plate; 413, fixed plate; 414, telescopic rod three; 415, fixed spring; 4100, arc groove. DETAILED DESCRIPTION

[0023] like Figure 1-Figure 4As shown, the utility model provides a technical solution: a synthesis kettle that can heat up quickly, including a bottom plate 1, a synthesis kettle 2 is rotatably connected to the top of the bottom plate 1, a movable component 3 is arranged on the surface of the synthesis kettle 2, and a stirring component 4 is arranged inside the synthesis kettle 2. When the fixed plate 413 slides downward, it will drive the extension of the telescopic rod 1 45 and the telescopic rod 2 48. When the telescopic rod 1 45 and the telescopic rod 2 48 are extended, the stirring piece 1 46 and the stirring piece 2 49 will slide downward. When the sliding rod 411 slides upward, the fixed plate 413 will be released. The stirring plate 413 is in contact with the rotating disk 413, and the fixed disk 413 is driven to reset under the action of the telescopic rod three 414, so that the stirring piece 1 46 and the stirring piece 2 49 slide upward, and the stirring assembly 4 includes: a fixed frame 41, a motor 42, a bevel gear 1 43, a bevel gear 2 44, a telescopic rod 1 45, a stirring piece 1 46, a bevel gear 3 47, a telescopic rod 2 48, a stirring piece 2 49, a rotating shaft 410, a sliding rod 411, a telescopic plate 412, a fixed disk 413, a telescopic rod three 414, and a fixed spring 415.

[0024] A fixing frame 41 is fixedly mounted on the top of the bottom plate 1, a motor 42 is fixedly mounted on the top of the fixing frame 41, a bevel gear 1 43 is fixedly mounted on the surface of the output shaft of the motor 42, one end of the bevel gear 1 43 is meshed with a bevel gear 2 44, a telescopic rod 1 45 is fixedly mounted on the bevel gear 2 44, the telescopic rod 1 45 is rotatably connected to the inside of the fixing frame 41, a stirring blade 1 46 is fixedly mounted on the surface of the telescopic rod 1 45, a bevel gear 3 47 is meshed with the other end of the bevel gear 1 43, the bevel gear 3 47 is rotatably connected to the surface of the fixing frame 41, a telescopic rod 2 48 is fixedly mounted on the bottom of the bevel gear 3 47, the telescopic rod 2 48 is rotatably connected to the telescopic rod 1 4 5, a stirring piece 2 49 is fixedly installed on the surface of the telescopic rod 2 48, a rotating shaft 410 is fixedly installed on the surface of the telescopic rod 2 48, a sliding rod 411 is slidably connected on the surface of the rotating shaft 410, a telescopic plate 412 is fixedly installed on the surface of the sliding rod 411, the telescopic plate 412 is fixedly installed on the inner side of the fixing frame 41, a fixed disk 413 is fixedly installed on the surface of the telescopic rod 2 48, a telescopic rod 3 414 is slidably connected on the top of the fixed disk 413, the telescopic rod 3 414 is fixedly installed on the inner side of the fixing frame 41, and a fixed spring 415 is fixedly installed on the surface of the telescopic rod 3 414, which increases the flow and mixing of materials, makes the heat more evenly distributed, and improves the heating effect.

[0025] The movable assembly 3 includes: a movable rod 31, which is rotatably connected to the surface of the telescopic rod 45, a scroll spring 32 is fixedly installed at the bottom of the movable rod 31, and the scroll spring 32 is fixedly installed on the surface of the movable rod 31. A push block 33 is hinged on the outer side of the movable rod 31, and the push block 33 is slidably connected to the top of the fixed frame 41. A sliding shaft 34 is slidably connected inside the fixed frame 41, and a movable spring 38 is fixedly installed on the surface of the sliding shaft 34. The movable spring 38 is fixedly installed on the top of the fixed frame 41. A rack 35 is fixedly installed at the bottom of the sliding shaft 34, and a gear 36 is meshed on the outer side of the rack 35. The gear 36 is rotatably connected to the surface of the fixed frame 41, and a heat preservation block 37 is fixedly installed on the surface of the gear 36. When the rack 35 slides downward, it will mesh with the gear 36. When the rack 35 meshes with the gear 36, it will drive the gear 36 to rotate. When the gear 36 rotates, it will drive the insulation block 37 to move toward the surface close to the synthesis kettle 2, so that it fits on the surface of the synthesis kettle 2, thereby improving the insulation effect of the synthesis kettle 2 when in use and accelerating the heating efficiency. There are two groups of movable components 3, and the two groups of movable components 3 are symmetrically arranged with the center point of the synthesis kettle 2 as the symmetry axis. An arc groove 4100 is opened on the surface of the rotating shaft 410, and the rotation of the rotating shaft 410 can be used to drive the sliding rod 411 to slide back and forth up and down. The cross-section of the pushing block 33 is rectangular, which can improve the resistance effect of the pushing block 33 to the sliding shaft 34.

[0026] When the synthesis kettle 2 is in use, the material can be placed inside the synthesis kettle 2, and the motor 42 can be started to drive the rotation of the bevel gear 1 43. When the bevel gear 1 43 rotates, it will drive the bevel gear 2 44 to rotate forward. When the bevel gear 2 44 rotates forward, it will drive the telescopic rod 1 45 and the stirring blade 1 46 to rotate forward. When the bevel gear 1 43 rotates, it will also drive the bevel gear 3 47 to rotate reversely. When the bevel gear 3 47 rotates reversely, it will drive the telescopic rod 2 48 and the stirring blade 2 49 to rotate reversely, so that the material inside the synthesis kettle 2 can be stirred in different directions. When the bevel gear 2 44 rotates, it will also drive the rotation of the rotating shaft 410. When the rotating shaft 410 rotates, it will drive the sliding rod 411 to slide back and forth on the surface of the rotating shaft 410. When the sliding rod 411 slides downward, it will drive the telescopic plate 412 to extend downward. When the telescopic plate 412 extends downward, it will come into contact with the top of the fixed plate 413 and drive the fixed plate 413 to slide downward. When the fixed plate 413 slides downward, it will drive the telescopic rod 1 45 and the telescopic rod 2 48 to extend. When the telescopic rod 1 45 and the telescopic rod 2 48 extend, they will drive the stirring piece 1 46 and the stirring piece 2 49 to slide downward. When the sliding rod 411 slides upward, it will release the resistance to the fixed plate 413 and drive the fixed plate 413 to reset under the action of the telescopic rod 3 414, so that the stirring piece 1 46 and the stirring piece 2 49 slide upward, increasing the flow and mixing of the materials, making the heat more evenly distributed, and improving the heating effect.

[0027] When the bevel gear 2 44 rotates, it will also drive the movable rod 31 to move toward the surface close to the motor 42. When the movable rod 31 moves, it will resist the pushing block 33 to slide on the top of the fixed frame 41. When the pushing block 33 slides, it will resist the surface of the sliding shaft 34 and drive the sliding shaft 34 to slide downward. When the sliding shaft 34 slides downward, it will drive the rack 35 to slide downward. When the rack 35 slides downward, it will mesh with the gear 36. When the rack 35 meshes with the gear 36, it will drive the gear 36 to rotate. When the gear 36 rotates, it will drive the insulation block 1 37 to move toward the surface close to the synthesis kettle 2, so as to fit the surface of the synthesis kettle 2, thereby improving the insulation effect of the synthesis kettle 2 when in use and accelerating the heating efficiency.

[0028] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A synthesis reactor capable of rapidly heating up, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is rotatably connected to a synthesis kettle (2), a movable component (3) is arranged on the surface of the synthesis kettle (2), a stirring component (4) is arranged inside the synthesis kettle (2), and the stirring component (4) comprises: A fixed frame (41), the fixed frame (41) is fixedly mounted on the top of the bottom plate (1), a motor (42) is fixedly mounted on the top of the fixed frame (41), a bevel gear 1 (43) is fixedly mounted on the surface of the output shaft of the motor (42), one end of the bevel gear 1 (43) is meshed with a bevel gear 2 (44), a telescopic rod 1 (45) is fixedly mounted on the bevel gear 2 (44), and the telescopic rod 1 (45) is rotatably connected to the inside of the fixed frame (41), A stirring blade 1 (46) is fixedly mounted on the surface of the telescopic rod 1 (45); a bevel gear 3 (47) is meshed with the other end of the bevel gear 1 (43); the bevel gear 3 (47) is rotatably connected to the surface of the fixed frame (41); a telescopic rod 2 (48) is fixedly mounted on the bottom of the bevel gear 3 (47); the telescopic rod 2 (48) is rotatably connected to the surface of the telescopic rod 1 (45); and a stirring blade 2 (49) is fixedly mounted on the surface of the telescopic rod 2 (48); A rotating shaft (410), the rotating shaft (410) is fixedly mounted on the surface of the second telescopic rod (48), the surface of the rotating shaft (410) is slidably connected with a sliding rod (411), the surface of the sliding rod (411) is fixedly mounted with a telescopic plate (412), and the telescopic plate (412) is fixedly mounted on the inner side of the fixed frame (41); A fixed plate (413) is fixedly mounted on the surface of the second telescopic rod (48); the top of the fixed plate (413) is slidably connected to the third telescopic rod (414); the third telescopic rod (414) is fixedly mounted on the inner side of the fixed frame (41); and a fixed spring (415) is fixedly mounted on the surface of the third telescopic rod (414).

2. A synthesis reactor capable of rapidly heating up according to claim 1, characterized in that: The movable assembly (3) comprises: a movable rod (31), the movable rod (31) is rotatably connected to the surface of a telescopic rod (45), a spiral spring (32) is fixedly installed at the bottom of the movable rod (31), the spiral spring (32) is fixedly installed on the surface of the movable rod (31), and a pushing block (33) is hinged on the outer side of the movable rod (31), and the pushing block (33) is slidably connected to the top of the fixed frame (41).

3. A synthesis reactor capable of rapidly heating up according to claim 2, characterized in that: The interior of the fixed frame (41) is slidably connected with a sliding shaft (34), a movable spring (38) is fixedly mounted on the surface of the sliding shaft (34), and the movable spring (38) is fixedly mounted on the top of the fixed frame (41).

4. A synthesis reactor capable of rapidly heating up according to claim 3, characterized in that: A rack (35) is fixedly mounted on the bottom of the sliding shaft (34), a gear (36) is meshed on the outside of the rack (35), the gear (36) is rotatably connected to the surface of the fixed frame (41), and a heat preservation block (37) is fixedly mounted on the surface of the gear (36).

5. A synthesis reactor capable of rapidly heating up according to claim 1, characterized in that: The movable components (3) are provided in two groups, and the two groups of movable components (3) are symmetrically arranged with the central point of the synthesis kettle (2) as the symmetry axis.

6. A synthesis reactor capable of rapidly heating up according to claim 1, characterized in that: An arc-shaped groove (4100) is formed on the surface of the rotating shaft (410).

7. A synthesis reactor capable of rapidly heating up according to claim 2, characterized in that: The push block (33) has a rectangular cross section.