Reaction kettle for producing dispersing agent
By introducing a stirring assembly and a shaking assembly into the reactor, the problems of insufficient mixing and residual inner wall during the stirring process of the existing reactor are solved, and more efficient stirring and more uniform mixing are achieved, and product quality and equipment life are improved.
Patent Information
- Application Number
- CN202421460993.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing reactors used for dispersant production cannot achieve all-round stirring during the stirring process, resulting in insufficient mixing and unstable product quality. At the same time, the residues in the inner wall of the reactor affect the equipment life and product quality.
A reactor including a stirring assembly and a shaking assembly is designed. The agitating assembly drives the agitating rod and scraper through a first motor to achieve sufficient stirring of the raw materials and cleaning of the inner wall; the shaking assembly drives the rollers and the connecting ring through a dual-axis motor to realize the reciprocating shaking of the reactor body, and promotes the flow and mixing of the raw materials.
Through the scraper function of the stirring assembly, the adhesion and corrosion of the raw materials to the inner wall of the reactor is reduced, and the stirring effect is enhanced. By shaking the reciprocating movement of the assembly, the full mixing of raw materials is promoted, the product quality is improved, and the service life of the reactor is extended.
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Figure CN222842122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dispersants, in particular to a reaction kettle for producing dispersants. Background Art
[0002] Dispersant is a surfactant with two opposite properties, lipophilicity and hydrophilicity, in the molecule. It can evenly disperse the solid and liquid particles of inorganic and organic pigments that are difficult to dissolve in liquids, and at the same time prevent the sedimentation and agglomeration of particles, forming the amphiphilic reagent required for a stable suspension. Reactor is a commonly used laboratory equipment and industrial equipment, mainly used to complete the heating, stirring, sterilization and other processes of solid-liquid or liquid-liquid. In the production process of dispersant, the use of reactor can effectively complete the steps of mixing, reacting, and refining raw materials.
[0003] The reactors currently used for dispersants usually use a single stirring rod to stir the dispersant raw materials. The single stirring rod can only provide stirring force in a single direction and cannot achieve all-round stirring, resulting in the mixture often not being fully mixed and causing unstable product quality. Moreover, a lot of residues will remain on the inner wall of the reactor during the stirring process, and these residues will affect the next use of the reactor and the quality of the product. At the same time, it is easy to cause corrosion to the inner wall of the reactor, affecting the service life of the reactor. Utility Model Content
[0004] The utility model aims to provide a reaction kettle for producing dispersants to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a reactor for producing a dispersant, comprising a bottom plate and a reactor body arranged on the top of the bottom plate, and further comprising:
[0006] A positioning plate fixed to one side of the top of the bottom plate, a limiting plate welded to one side of the positioning plate, a shaking assembly for assisting the mixing of the reaction kettle body fixedly connected to the top of the limiting plate, the shaking assembly comprising a dual-axis motor;
[0007] A feed inlet is arranged on one side of the top of the reactor body, and a discharge pipe is connected to the bottom of one side of the reactor body through a solenoid valve. A cover plate is installed on the top of the reactor body, and a stirring assembly is installed on the top of the cover plate. The stirring assembly includes a first motor, and a guide wheel is arranged at the bottom of the reactor body.
[0008] Preferably, a controller is fixedly connected to the front side of the reactor body, heating devices are fixedly connected to both sides of the reactor body, and a heating tube is provided in the inner cavity of the heating device.
[0009] Preferably, the feed port is funnel-shaped, and one side of the top of the feed port is movably connected to a baffle for dust prevention via an axle pin.
[0010] Preferably, the bottom of the first motor is mounted and connected to the cover plate by screws, the output end of the first motor passes through the inner cavity of the reactor body and is fixedly connected to a stirring rod, and the surface of the stirring rod is fixedly connected to a stirring blade.
[0011] Preferably, the top and the bottom of the surface of the stirring rod are fixedly connected with fixing rings, and the opposite sides of the two fixing rings are fixedly connected with scrapers.
[0012] Preferably, the bottom of the dual-axis motor is fixedly connected to the limit plate, the front and rear output ends of the dual-axis motor are fixedly connected with rollers, one side of the roller is movably contacted with a first connecting ring, one side of the first connecting ring is fixedly connected to a push rod, one side of the push rod is provided with a connecting plate, one side of the connecting plate is fixedly connected to the reactor body, one side of the connecting plate surface is provided with a second connecting ring, the bottom of the second connecting ring is L-shaped, and one side is fixedly connected to the limit plate, and a spring for resetting is fixedly connected between the first connecting ring and the second connecting ring.
[0013] Preferably, a reinforcing plate is fixedly connected to the bottom of the limiting plate, and one side of the reinforcing plate is fixedly connected to the positioning plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model can stir the dispersant raw materials through the stirring component. During stirring, the scraper can scrape off the raw materials adhering to the inner wall of the reaction kettle body for full use, while also reducing the corrosion of the material to the reaction kettle body. The shaking component can make the reaction kettle body shake back and forth during operation, so that the material inside the reaction kettle body can flow fully, and the stirring component can be used together to fully mix the raw materials, thereby improving the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a reactor for producing a dispersant according to the utility model;
[0017] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the reaction kettle body of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the shaking component of the utility model.
[0020] In the figure: 1. bottom plate; 2. reactor body; 3. positioning plate; 4. limit plate; 5. shaking assembly; 501. dual-axis motor; 502. roller; 503. first connecting ring; 504. push rod; 505. connecting plate; 506. second connecting ring; 507. spring; 6. feed inlet; 61. baffle; 7. stirring assembly; 701. first motor; 702. stirring rod; 703. stirring blade; 704. fixing ring; 705. scraper; 8. discharge pipe; 9. cover plate; 10. controller; 11. heating device; 12. heating tube; 13. reinforcement plate; 21. guide wheel. DETAILED DESCRIPTION
[0021] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0022] See also Figure 1-4 As shown, a reactor for producing dispersants comprises a bottom plate 1 and a reactor body 2 arranged on the top of the bottom plate 1, and further comprises: a positioning plate 3 fixed to one side of the top of the bottom plate 1, a limiting plate 4 welded to one side of the positioning plate 3, a shaking assembly 5 for assisting the mixing of the reactor body 2 is fixedly connected to the top of the limiting plate 4, and the shaking assembly 5 comprises a double-axis motor 501; a feed inlet 6 arranged on one side of the top of the reactor body 2, a discharge pipe 8 is connected to the bottom of one side of the reactor body 2 through an electromagnetic valve, a cover plate 9 is installed on the top of the reactor body 2, a stirring assembly 7 is installed on the top of the cover plate 9, and the stirring assembly 7 comprises a first motor 701, and a guide wheel 21 is arranged at the bottom of the reactor body 2.
[0023] refer to Figure 2 and Figure 3 As shown, a controller 10 is fixedly connected to the front side of the reactor body 2, heating devices 11 are fixedly connected to both sides of the reactor body 2, a heating tube 12 is arranged in the inner cavity of the heating device 11, the feed port 6 is funnel-shaped, and a baffle 61 for dust prevention is movably connected to one side of the top of the feed port 6 through an axle pin, a reinforcing plate 13 is fixedly connected to the bottom of the limiting plate 4, and one side of the reinforcing plate 13 is fixedly connected to the positioning plate 3.
[0024] It should be noted that: the controller 10 is electrically connected to the heating device 11, which facilitates the control of the heating temperature of the heating device 11. The heating tube 12 facilitates the cooperation of the heating device 11 to heat the reactor body 2. The baffle 61 can prevent dust from falling into the reactor body 2 through the feed port 6. The fixed connection between the reinforcing plate 13 and the positioning plate 3 strengthens the connection strength between the limit plate 4 and the positioning plate 3.
[0025] refer to Figure 2 and Figure 3As shown, the bottom of the first motor 701 is installed and connected to the cover plate 9 by screws, the output end of the first motor 701 penetrates the inner cavity of the reactor body 2 and is fixedly connected to a stirring rod 702, the surface of the stirring rod 702 is fixedly connected to a stirring blade 703, the top and bottom of the surface of the stirring rod 702 are fixedly connected to a fixing ring 704, and the opposite sides of the two fixing rings 704 are fixedly connected to a scraper 705
[0026] It should be noted that: by turning on the first motor 701 to rotate the stirring rod 702 and drive the stirring blade 703 to rotate, the fixed ring 704 drives the scraper 705 to rotate when the stirring blade 703 rotates, thereby scraping off the material adhering to the inner wall of the reactor body 2.
[0027] refer to Figure 2 and Figure 4 As shown, the bottom of the dual-axis motor 501 is fixedly connected to the limit plate 4, the front and rear output ends of the dual-axis motor 501 are fixedly connected with rollers 502, one side of the roller 502 is movably contacted with a first connecting ring 503, one side of the first connecting ring 503 is fixedly connected with a push rod 504, one side of the push rod 504 is provided with a connecting plate 505, one side of the connecting plate 505 is fixedly connected to the reactor body 2, one side of the surface of the connecting plate 505 is provided with a second connecting ring 506, the bottom of the second connecting ring 506 is L-shaped, and one side is fixedly connected to the limit plate 4, and a spring 507 for resetting is fixedly connected between the first connecting ring 503 and the second connecting ring 506.
[0028] It should be noted that: by turning on the dual-axis motor 501 to rotate the roller 502, the roller 502 will press the first connecting ring 503 when it rotates. At this time, the first connecting ring 503 will drive the push rod 504 to press the connecting plate 505 to move the reactor body 2. When the connecting plate 505 moves, the second connecting ring 506 will be driven to move. As the second connecting ring 506 moves, the spring 507 will be stretched. Then, when the roller 502 is separated from the first connecting ring 503, the spring 507 will reset the second connecting ring 506, thereby driving the reactor body 2 to shake back and forth.
[0029] Working principle: first, pour the dispersant through the feed port 6, then turn on the first motor 701 to rotate the stirring rod 702 to drive the stirring blade 703 to rotate to stir the raw materials, when the stirring blade 703 rotates, the fixed ring 704 drives the scraper 705 to rotate, so as to scrape off the material adhering to the inner wall of the reactor body 2, and the heating device 11 can be used to heat and mix the raw materials through the controller 10, and then turn on the double-axis motor 501 to rotate the roller 502, and the roller 502 is eccentric, and when the roller 502 rotates, it will press the first connecting ring 503, at this time, the first connecting ring 503 will The push rod 504 is driven to press the connecting plate 505 to move the reactor body 2. When the connecting plate 505 moves, the second connecting ring 506 is driven to move. As the second connecting ring 506 moves, the spring 507 is stretched. Then, when the roller 502 is separated from the first connecting ring 503, the spring 507 will reset the second connecting ring 506, thereby driving the reactor body 2 to rock back and forth. When the reactor body 2 moves, the guide wheel 21 is driven to assist in moving on the top of the bottom plate 1, so that the raw materials can be mixed more evenly. Then, the dispersant after processing can be discharged through the discharge pipe 8 by opening the solenoid valve.
[0030] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A reactor for producing a dispersant, comprising a bottom plate (1) and a reactor body (2) arranged on the top of the bottom plate (1), characterized in that: Also includes: A positioning plate (3) is fixed to one side of the top of the bottom plate (1), a limiting plate (4) is welded to one side of the positioning plate (3), a shaking assembly (5) for assisting the mixing of the reaction kettle body (2) is fixedly connected to the top of the limiting plate (4), and the shaking assembly (5) includes a dual-axis motor (501); A feed inlet (6) is arranged on one side of the top of the reaction kettle body (2); the bottom of one side of the reaction kettle body (2) is connected to a discharge pipe (8) via a solenoid valve; a cover plate (9) is installed on the top of the reaction kettle body (2); a stirring assembly (7) is installed on the top of the cover plate (9); the stirring assembly (7) comprises a first motor (701); and a guide wheel (21) is arranged on the bottom of the reaction kettle body (2).
2. A reactor for producing a dispersant according to claim 1, characterized in that: A controller (10) is fixedly connected to the front side of the reaction kettle body (2), heating devices (11) are fixedly connected to both sides of the reaction kettle body (2), and a heating tube (12) is provided in the inner cavity of the heating device (11).
3. The reactor for producing a dispersant according to claim 1, characterized in that: The feed inlet (6) is funnel-shaped, and a baffle (61) for dust prevention is movably connected to one side of the top of the feed inlet (6) via an axle pin.
4. The reactor for producing a dispersant according to claim 1, characterized in that: The bottom of the first motor (701) is mounted and connected to the cover plate (9) by means of screws, the output end of the first motor (701) penetrates the inner cavity of the reaction kettle body (2) and is fixedly connected to a stirring rod (702), and a stirring blade (703) is fixedly connected to the surface of the stirring rod (702).
5. A reactor for producing a dispersant according to claim 4, characterized in that: The top and bottom of the surface of the stirring rod (702) are both fixedly connected with fixing rings (704), and the opposite sides of the two fixing rings (704) are both fixedly connected with scrapers (705).
6. The reactor for producing a dispersant according to claim 1, characterized in that: The bottom of the dual-axis motor (501) is fixedly connected to the limit plate (4); the front and rear output ends of the dual-axis motor (501) are fixedly connected to rollers (502); one side of the roller (502) is movably contacted with a first connecting ring (503); one side of the first connecting ring (503) is fixedly connected to a push rod (504); one side of the push rod (504) is provided with a connecting plate (505); one side of the connecting plate (505) is fixedly connected to the reaction kettle body (2); one side of the surface of the connecting plate (505) is provided with a second connecting ring (506); the bottom of the second connecting ring (506) is L-shaped, and one side is fixedly connected to the limit plate (4); a spring (507) for resetting is fixedly connected between the first connecting ring (503) and the second connecting ring (506).
7. The reactor for producing a dispersant according to claim 1, characterized in that: A reinforcing plate (13) is fixedly connected to the bottom of the limiting plate (4), and one side of the reinforcing plate (13) is fixedly connected to the positioning plate (3).