Intelligent spraying equipment for automobile coating line

By introducing protective components into the smart spraying equipment of the automotive coating line, the problem that the nozzle may spray into the area without spraying when repainting is solved, achieving higher coating quality and material utilization.

CN222842320UActive Publication Date: 2025-05-09JIANGSU JIEFEI INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420636660.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-05-09
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

When traditional spraying equipment repaints specific locations of the car, it may spray to areas where spraying is not required, resulting in a degradation of coating quality.

Method used

An intelligent spraying device for automotive coating lines is designed, including robotic arms, nozzles and protective components. The protective component consists of two small motors, two rotors and blocks. The rotor is driven by the small motor, so that the block can flexibly adjust its position, block the paint, and prevent missed spraying.

Benefits of technology

Effectively prevent spraying by mistake, ensure the quality of the coating, reduce material waste, and improve the quality of the overall appearance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile spraying, and discloses an intelligent spraying device of an automobile coating line, which comprises a mechanical arm, a nozzle and a protective assembly, the nozzle is arranged at the end part of the mechanical arm, and the protective assembly is arranged outside the mechanical arm. According to the intelligent spraying equipment of the automobile coating line, the rotating rod is driven by the small motor to rotate, so that the position of the check block in threaded connection with the rotating rod can be flexibly adjusted, it is ensured that in the paint make-up process of a specific position, the check block can effectively block paint and prevent mistaken spraying, meanwhile, the steel rail is used for assisting linear motion of the check block, and the paint make-up efficiency is improved. The possibility of deflection during linear motion is reduced, the stability of the structure is guaranteed, and in order to prevent the situation that the check blocks cannot move normally due to the fact that paint is attached to the surfaces of the rotating rod and the steel rail during paint spraying, protection is achieved by additionally arranging a protection plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile spraying, in particular to intelligent spraying equipment for an automobile painting line. Background Art

[0002] In the automobile painting line, intelligent spraying equipment is the key equipment to achieve automated and precise painting.

[0003] Traditional spraying equipment often only includes a robot arm and a nozzle. The robot arm is responsible for moving the nozzle to the specified position, and the nozzle is responsible for spraying the paint. However, in practical applications, this simple structure has some problems. When the nozzle is repainting a specific part of the car, if there are no proper protective measures, it may spray to the area that does not need to be sprayed, resulting in a decrease in the quality of the coating. Not only will it waste spraying materials, but it is also easy to cause the part next to the paint to be oversprayed, thus affecting the overall appearance. Therefore, an intelligent spraying equipment for an automobile painting line is proposed. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an intelligent spraying equipment for an automobile painting line, which has the advantages of providing protection when repainting specific parts, and solves the problem that when repainting specific parts of an automobile, the nozzle may spray onto areas that do not need to be sprayed, resulting in a decrease in painting quality.

[0006] (II) Technical solution

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] An intelligent spraying device for an automobile coating line comprises a mechanical arm, a nozzle, and a protective component, wherein the nozzle is installed at the end of the mechanical arm, and the protective component is arranged outside the mechanical arm;

[0009] The protection component includes two small motors, two rotating rods and a blocking block. The two small motors are fixedly connected to the two sides of the outside of the mechanical arm, and their output ends are fixedly connected to one end of the two rotating rods, and the two rotating rods are both threadedly connected to the top of the blocking block.

[0010] As a preferred technical solution of the utility model, rectangular grooves are provided on both sides of the exterior of the mechanical arm, and after the small motor is engaged with the rectangular grooves, a fixing frame is fixedly connected to the surface of the mechanical arm.

[0011] As a preferred technical solution of the utility model, the blocking block is an inverted barrel with a hole in the middle, wherein the diameter of the hole in the middle is larger than the outer diameter of the robot arm, and two first connecting columns and two second connecting columns are provided on the top of the blocking block.

[0012] As a preferred technical solution of the utility model, the two first connecting columns and the second connecting columns are symmetrically and perpendicularly distributed along the center of the blocking block, and threaded through holes are provided at the connection between the top of the blocking block and the first connecting column and inside the first connecting column.

[0013] As a preferred technical solution of the utility model, the rotary rod is threadedly connected to the blocking block and the first connecting column through a threaded through hole, and the other end of the rotary rod is rotatably connected to a rotating seat. A bearing is provided inside the rotating seat and the outside is fixedly connected to the outside of the robotic arm.

[0014] As a preferred technical solution of the utility model, the protective component also includes two steel rails and two sets of fixing seats. Plug-in holes are provided at the connection between the top of the blocking block and the two second connecting columns and inside the two second connecting columns. The two steel rails are respectively plugged into the two plug-in holes.

[0015] As a preferred technical solution of the utility model, two sets of the fixing seats are each provided with two and are respectively fixedly connected to the two ends of the two rails, and the outside of the fixing seat is also fixedly connected to the outside of the mechanical arm.

[0016] As a preferred technical solution of the utility model, a protective plate is also provided on the outside of the robotic arm. The protective plate is also cylindrical with an opening in the middle and is fixedly connected to the outer wall of the robotic arm at the top opening. The cylindrical inner diameter of the protective plate is larger than the outer diameter of the blocking block.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides an intelligent spraying equipment for an automobile painting line, which has the following beneficial effects:

[0019] The intelligent spraying equipment of the automobile painting line drives the rotation of the rotary rod through a small motor, so that the block block connected to the rotary rod thread can flexibly adjust its position, thereby ensuring that during the paint touch-up process at a specific position, the block block can effectively block the paint and prevent accidental spraying. At the same time, the rail is used to assist the linear movement of the block block, reducing the possibility of deflection during its linear movement, ensuring the stability of the structure. In order to prevent the paint from adhering to the surface of the rotary rod and the rail when spraying, causing the block block to be unable to move normally, a protective plate is added for protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a side view of the structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the top structure of the blocking block of the utility model.

[0023] In the figure: 1. Robotic arm; 2. Nozzle; 3. Rectangular groove; 4. Small motor; 5. Rotary rod; 6. Rotating seat; 7. Fixed frame; 8. First connecting column; 9. Block block; 901. Threaded through hole; 902. Plug through hole; 10. Second connecting column; 11. Rail; 12. Fixed seat; 13. Protective plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-3 , an intelligent spraying equipment for an automobile coating line, comprising a mechanical arm 1, a nozzle 2, and a protective component, wherein the nozzle 2 is mounted at the end of the mechanical arm 1, and a protective component is disposed outside the mechanical arm 1;

[0028] The protection component includes two small motors 4, two rotating rods 5 and a blocking block 9. The two small motors 4 are fixedly connected to the two sides of the outside of the robot arm 1, and their output ends are fixedly connected to one end of the two rotating rods 5, and the two rotating rods 5 are both threadedly connected to the top of the blocking block 9.

[0029] In this embodiment, rectangular grooves 3 are opened on both sides of the outside of the robot arm 1 , and a fixing frame 7 is fixedly connected to the surface of the robot arm 1 after the small motor 4 is engaged with the rectangular groove 3 .

[0030] In this embodiment, the blocking block 9 is inverted and barrel-shaped with a hole in the middle, wherein the diameter of the hole in the middle is larger than the outer diameter of the robot arm 1 , and two first connecting columns 8 and two second connecting columns 10 are provided on the top of the blocking block 9 .

[0031] It should be noted that the blocking block 9 may also be in the shape of a cylinder with a rectangular parallelepiped exterior, but the opening in the middle thereof must ensure that it can move up and down outside the robot arm 1 .

[0032] In this embodiment, the two first connecting columns 8 and the second connecting column 10 are symmetrically and perpendicularly distributed along the center of the blocking block 9 , and threaded through holes 901 are provided at the connection between the top of the blocking block 9 and the first connecting column 8 and inside the first connecting column 8 .

[0033] In this embodiment, the rotating rod 5 is threadedly connected to the blocking block 9 and the first connecting column 8 through the threaded through hole 901, and the other end of the rotating rod 5 is rotatably connected to the rotating seat 6. The rotating seat 6 is provided with a bearing inside and the outside is fixedly connected to the outside of the robotic arm 1.

[0034] In this embodiment, the protective component also includes two steel rails 11 and two sets of fixing seats 12. Plug-in holes 902 are provided at the connection between the top of the blocking block 9 and the two second connecting columns 10 and inside the two second connecting columns 10. The two steel rails 11 are respectively plugged into the two plug-in holes 902.

[0035] It should be noted that the rail 11 is used to enhance the linearity of the blocking block 9 during movement and reduce the possibility of its rotation during movement.

[0036] In this embodiment, two sets of fixing seats 12 are each provided with two and are respectively fixedly connected to the two ends of the two rails 11 , and the outside of the fixing seats 12 is also fixedly connected to the outside of the robot arm 1 .

[0037] In this embodiment, a protective plate 13 is further provided on the outside of the robotic arm 1. The protective plate 13 is also cylindrical with an opening in the middle and the top opening is fixedly connected to the outer wall of the robotic arm 1. The cylindrical inner diameter of the protective plate 13 is larger than the outer diameter of the blocking block 9.

[0038] Beneficial effects:

[0039] The intelligent spraying equipment of the automobile painting line drives the rotation of the rotary rod 5 through a small motor 4, so that the blocking block 9 threadedly connected to the rotary rod 5 can flexibly adjust its position, thereby ensuring that during the paint touch-up process at a specific position, the blocking block 9 can effectively block the paint to prevent accidental spraying. At the same time, the rail 11 is used to assist the linear movement of the blocking block 9, reducing the possibility of deflection during its linear movement, thereby ensuring the stability of the structure. In order to prevent the paint from adhering to the surface of the rotary rod 5 and the rail 11 during spraying, causing the blocking block 9 to be unable to move normally, a protective plate 13 is added for protection.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent spraying device for an automobile coating line, comprising a mechanical arm (1), a nozzle (2), and a protective component, wherein the nozzle (2) is mounted at the end of the mechanical arm (1), and the protective component is arranged outside the mechanical arm (1); Features: The protection component comprises two small motors (4), two rotating rods (5) and a blocking block (9); the two small motors (4) are respectively fixedly connected to two sides of the outside of the mechanical arm (1), and the output ends thereof are respectively fixedly connected to one end of the two rotating rods (5); the two rotating rods (5) are both threadedly connected to the top of the blocking block (9).

2. The intelligent spraying equipment for an automobile painting line according to claim 1 is characterized in that: Rectangular grooves (3) are provided on both sides of the exterior of the mechanical arm (1); after the small motor (4) is engaged with the rectangular grooves (3), a fixing frame (7) is fixedly connected to the surface of the mechanical arm (1).

3. The intelligent spraying equipment for an automobile painting line according to claim 1 is characterized in that: The blocking block (9) is inverted and has a hole in the middle, wherein the diameter of the hole in the middle is larger than the outer diameter of the robot arm (1). Two first connecting columns (8) and two second connecting columns (10) are arranged on the top of the blocking block (9).

4. The intelligent spraying equipment for an automobile painting line according to claim 3 is characterized in that: The two first connecting columns (8) and the second connecting column (10) are symmetrically distributed along the center of the blocking block (9) and are vertically distributed. Threaded through holes (901) are provided at the connection between the top of the blocking block (9) and the first connecting column (8) and inside the first connecting column (8).

5. The intelligent spraying equipment for an automobile painting line according to claim 4 is characterized in that: The rotary rod (5) is threadedly connected to the blocking block (9) and the first connecting column (8) through a threaded through hole (901); the other end of the rotary rod (5) is rotatably connected to a rotating seat (6); a bearing is provided inside the rotating seat (6) and the outside is fixedly connected to the outside of the mechanical arm (1).

6. The intelligent spraying equipment for an automobile painting line according to claim 5 is characterized in that: The protection component also includes two steel rails (11) and two sets of fixing seats (12). The top of the blocking block (9) is connected to the two second connecting columns (10) and the inside of the two second connecting columns (10) are provided with plug-in holes (902), and the two steel rails (11) are respectively plugged into the two plug-in holes (902).

7. The intelligent spraying equipment for an automobile painting line according to claim 6, characterized in that: Two sets of the fixing seats (12) are each provided with two seats, which are respectively fixedly connected to the two ends of the two rails (11); the outside of the fixing seats (12) is also fixedly connected to the outside of the mechanical arm (1).

8. The intelligent spraying equipment for an automobile painting line according to claim 1, characterized in that: A protective plate (13) is also provided on the outside of the mechanical arm (1). The protective plate (13) is also in the shape of a cylinder with an opening in the middle and a top opening fixedly connected to the outer wall of the mechanical arm (1). The inner diameter of the cylinder of the protective plate (13) is greater than the outer diameter of the blocking block (9).