Color-coated sheet coiled material spraying device
By designing the cleaning tank and cleaning components in the color-coated board roll spraying device, the problem of poor adhesion of the color-coated board roll coating is solved. Through the design of the "V" font scraper and collection box, effective coating recycling and environmental protection are achieved, and coating efficiency and quality are improved.
Patent Information
- Application Number
- CN202421619074.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The color-coated board coil is not pre-cleaned before spraying, resulting in poor adhesion of the coating, affecting service life, and the paint not collected after spraying causes waste and environmental pollution.
A color-coated plate coil spraying device is designed, which includes a cleaning tank and multiple sets of cleaning components. The color-coated plate coil is initially cleaned and oiled by cleaning liquid and cleaning wheels, and then air-dried by a drying fan to ensure uniform adhesion of the paint. The device is also equipped with a scraper and a collection box in a "V" shape structure, for scraping and recycling of excess paint.
It effectively solves the problem of poor adhesion of color-coated board coils due to oil stains, improves the coating quality and service life, and saves materials by recycling excess paint, protects the environment, and improves the coating efficiency.
Smart Images
Figure CN222842377U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color-coated plate coil spraying, in particular to a color-coated plate coil spraying device. Background Art
[0002] Color coated coil is a product made of metal coil, such as cold rolled sheet, hot dip galvanized sheet, aluminum plate, high aluminum alloy sheet and stainless steel sheet, with various organic coatings or plastic films coated or laminated on the surface.
[0003] The existing color-coated coil spraying device mainly uses high-voltage electrostatic spraying technology to achieve uniform coating coverage. The specific process is as follows: the paint is transported to the paint chamber of the sprayer through the paint delivery pipeline, and then the paint is pressurized by a high-pressure pump to form a high-pressure paint. The high-pressure paint is sprayed out through the spray gun nozzle to form a mist of paint particles, which are evenly sprinkled on the surface of the steel plate to form a coating. However, in actual use, because the color-coated coil is not pre-cleaned, there will be oil stains and other residues, which will make the coating adhesion poor during spraying and affect the service life. When using a scraper after spraying, the excess paint is not collected, resulting in the waste of uncollected paint. Secondly, the uncollected paint will also cause equipment and environmental pollution. Utility Model Content
[0004] The utility model aims to provide a color-coated plate coil material spraying device to solve the problem that the color-coated plate coil material has poor coating adhesion during spraying due to oil pollution.
[0005] The color-coated sheet coil spraying device comprises a horizontally arranged base, on which uncoilers for color-coated sheet coils are symmetrically arranged at left and right intervals, and from left to right, the first uncoiler and the second uncoiler are arranged in sequence, and from left to right, a spraying assembly, a scraper assembly and a dryer for spraying are installed in sequence on the base between the first uncoiler and the second uncoiler, and a cleaning pool is arranged on the base between the first uncoiler and the spraying assembly, and a plurality of cleaning assemblies are arranged in the cleaning pool, each cleaning assembly comprising two cleaning wheels arranged longitudinally and spaced apart from each other, and a drying fan for air-drying the color-coated sheet coil after cleaning is arranged at the right end of the cleaning pool;
[0006] The scraper assembly comprises two scrapers which are arranged horizontally and symmetrically spaced apart from each other. Both scrapers are in a "V"-shaped structure with the opening facing right. A collecting box is installed on a base below the scrapers.
[0007] The color-coated sheet coil on the first unwinder enters the cleaning tank from the left end of the cleaning tank. The cleaning tank is filled with cleaning liquid for cleaning the color-coated sheet coil. The color-coated sheet coil is preliminarily cleaned by the cleaning liquid, and the oil stains on the color-coated sheet coil are wiped off in turn through multiple groups of cleaning components to the right. Specifically, the color-coated sheet coil passes through the middle of the upper and lower cleaning wheels of each group of cleaning components to clean the oil stains on the color-coated sheet coil. The cleaned color-coated sheet coil is air-dried by the drying fan at the end of the tank, and then the paint is sprayed at the nozzle. After spraying, it passes between the upper and lower scrapers to scrape off the excess paint. After scraping, the paint on the color-coated sheet coil is dried through the drying area of the dryer, and finally reeled through the second unwinder; before spraying, the color-coated sheet coil is cleaned in the cleaning pool and then air-dried, which solves the problem of poor coating adhesion due to oil stains, etc. The "V"-shaped scraper can guide the color-coated sheet coil, making the color-coated sheet coil more stable during the rightward movement. The collection box is convenient for recycling the paint scraped off by the scraper and then centralized treatment.
[0008] Furthermore, the cleaning components are divided into two groups, one of which is located in the cleaning liquid, and the other is located above the cleaning liquid near the drying fan area.
[0009] According to the cleaning requirements, one or more cleaning components can be arranged under the cleaning liquid surface of the cleaning pool, and one or more cleaning components can be arranged above the liquid surface. The cleaning components under the cleaning liquid surface are first used to clean in the cleaning liquid, and then the cleaning liquid on the color-coated plate coil is preliminarily wiped off by the cleaning components on the cleaning liquid surface, so as to facilitate rapid air drying by the drying fan.
[0010] Furthermore, guide rollers for guiding the color-coated sheet coil are provided at the left and right ends of the cleaning tank, the left and right ends of the cleaning assembly, and the inside of the dryer.
[0011] Whether the color-coated sheet coil passes through the upper or lower side of the guide roller is determined by the direction of the color-coated sheet coil and the number of guide rollers. The guide roller facilitates the guidance of the color-coated sheet coil so that the color-coated sheet coil can be installed along the specified route.
[0012] Furthermore, the spray assembly includes two groups of nozzles arranged above the base, the two groups of nozzles are spaced apart and symmetrically arranged, a first mounting frame for mounting the nozzles is fixed on the base, and a material storage box for supplying material to the nozzles is installed on the base below the spray assembly.
[0013] By installing the upper and lower groups of nozzles on the first mounting frame, the upper and lower surfaces of the color-coated sheet coil can be sprayed at the same time. One storage box supplies two groups of nozzles at the same time, which is more efficient.
[0014] Furthermore, a feeding pipe is connected to the material storage box, one end of the feeding pipe is connected to the material storage box, and the other end is connected to the nozzle.
[0015] Furthermore, a feeding pipe for feeding the material storage box is installed on the material storage box.
[0016] The feeding pipe can be used to add materials to the material storage box to prevent the device from stopping to add materials after the paint in the material storage box is used up, thereby ensuring continuous operation of the device.
[0017] Furthermore, a second mounting frame is provided on the base on the rear side of the scraper, a first connecting block is vertically fixed to the inner top of the second mounting frame, the upper end of the scraper is fixed on the first connecting block, and the scrapers are an upper scraper and a lower scraper from top to bottom, and the front and rear ends of the upper scraper and the lower scraper are connected by a second connecting block.
[0018] The front and rear ends of the upper scraper and the lower scraper are connected by a second connecting block to increase the scraping width in the front and rear directions.
[0019] Furthermore, the scraper plate and the first connecting block, the upper scraper plate and the second connecting block, and the lower scraper plate and the second connecting block are all connected by bolts.
[0020] The bolt connection is not only stable but also removable, and easy to install and maintain.
[0021] Furthermore, a third connecting block is fixed to the top of the scraper, and the third connecting block is connected to the first connecting block through bolts.
[0022] The third connecting block is convenient for threading the bolts.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] Before spraying, the color-coated coil is cleaned in a cleaning tank and then air-dried, which solves the problem of poor coating adhesion caused by oil stains, etc. The "V"-shaped scraper can guide the color-coated coil, making it more stable during the rightward movement. The collection box is convenient for recycling the paint scraped off by the scraper and centralized treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a color-coated sheet coil spraying device;
[0026] Figure 2 for Figure 1 A schematic diagram of a top view structure;
[0027] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure along line AA;
[0028] Figure 4 for Figure 1 The schematic diagram of the cross-sectional structure along the BB line;
[0029] Figure 5 for Figure 2 Schematic diagram of the cross-sectional structure along the DD line;
[0030] Figure 6 for Figure 1 The cross-sectional structure diagram after enlargement along the CC line;
[0031] Figure 7 It is a structural schematic diagram of a color-coated sheet coil spraying device in use;
[0032] Figure 8 for Figure 1 Schematic diagram of the three-dimensional structure;
[0033] Fig. 9 This is a schematic diagram of the explosion structure of a color-coated sheet coil spraying device.
[0034] The names of the components in the figure are: 1. First uncoiler; 2. Cleaning tank; 3. First mounting frame; 4. Nozzle; 5. Second mounting frame; 6. First connecting block; 7. Dryer; 8. Second uncoiler; 9. Base; 10. Second connecting block; 11. Upper scraper; 12. Collecting box; 13. Lower scraper; 14. Third connecting block; 15. Bolt; 16. Storage box; 17. Feed pipe; 18. Feeding pipe; 19. Guide roller; 20. Cleaning wheel; 21. Drying fan. DETAILED DESCRIPTION
[0035] The present invention is further described below through specific embodiments in conjunction with the accompanying drawings, but the present invention is not limited thereto. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
[0036] Example
[0037] This embodiment uses the following materials:
[0038] 1. Prepare a number of high-strength and easy-to-clean materials such as stainless steel for making a cleaning pool 2, a first mounting frame 3, a second mounting frame 5, a base 9, a collecting box 12, a second connecting block 10, an upper scraper 11, a lower scraper 13 and a storage box 16;
[0039] 2. Prepare two uncoilers, one for the first uncoiler 1 and the other for the second uncoiler 8;
[0040] 3. Prepare several guide rollers 19;
[0041] 4. Prepare several cleaning wheels 20;
[0042] 5. Prepare one drying machine 7 and one drying fan 21;
[0043] 6. Prepare two bolts 15;
[0044] 7. Prepare two sections of pipes made of high-strength and easy-to-clean materials such as stainless steel for the feeding pipe 17 and the feeding pipe 18;
[0045] 8. Prepare several PulsaJet nozzles 4, and the specific model and quantity are determined according to the spraying area and thickness.
[0046] The assembly method of the above materials is as follows:
[0047] The first step: Fabricate
[0048] Fabricate a cleaning tank 2; as Figure 1 and Figure 5 shown, the main body of the cleaning tank 2 is a square block structure with a hollow interior; as Figure 5 shown, a square through hole penetrating the upper half of the left and right sides is opened in the cleaning tank 2 as the inlet end and the outlet end; guide rollers 19 are fixed on the inner side wall of the cleaning tank 2, and grooves are opened to install cleaning wheels 20. Four guide rollers 19 are distributed in the cleaning tank 2, and the four guide rollers 19 are distributed in an inverted isosceles trapezoid, and the four guide rollers 19 are located at the four corners of the isosceles trapezoid respectively; a cleaning wheel 20 is longitudinally installed on the cleaning tank 2 between the two lower guide rollers 19. There are two groups of cleaning wheels 20, with three in one group, and the two groups of cleaning wheels 20 are symmetrically arranged up and down. The two groups of cleaning wheels 20 are a set of cleaning components; as Figure 5 shown, a drying fan 21 is installed at the outlet end of the cleaning tank 2.
[0049] Fabricate a first mounting bracket 3; as Figure 1 and Figure 8 shown, the first mounting bracket 3 is a "C"-shaped structure with the opening facing forward and a hollow interior.
[0050] Fabricate a second mounting bracket 5; as Figure 1 and Figure 6 shown, the second mounting bracket 5 is an inverted "L"-shaped structure; as Figure 6 shown, a first connecting block 6 is fixedly connected to the vertical center of the inner side wall of the horizontal part of the second mounting bracket 5; as Figure 1 and Figure 4 shown, the main body of the first connecting block 6 is a rectangular block; as Figure 4 shown, a rectangular groove is opened at the left end of the first connecting block 6; as Figure 6 shown, a first waist-shaped hole in the up-and-down sliding direction is opened in the rectangular groove of the first connecting block 6.
[0051] Fabricate a base 9; as Figure 1 、 Figure 8 and Fig. 9 shown, the base 9 is a rectangular block structure.
[0052] Fabricate a collection box 12; Figure 1 , Figure 3 and Figure 5 As shown, the main body of the collection box 12 is a square structure, which is hollow inside and open at the top; the collection box 12 can be replaced by an existing storage box;
[0053] Make two second connecting blocks 10; Figure 1 As shown, the second connecting block 10 is a rectangular block, and a second waist-shaped hole in the up and down sliding direction is opened on the side wall of the second connecting block 10.
[0054] Make an upper scraper 11; Figure 4 As shown, the upper scraper 11 is a "V"-shaped structure with its opening facing right; a third connecting block 14 is fixed at the central angle of the upper scraper 11; Figure 1 As shown, the third connecting block 14 is a rectangular block and has a through hole for inserting the bolt 15; Figure 1 As shown, the bottom surface of the upper scraper plate 11 is chamfered.
[0055] Make a lower scraper 13; Figure 3 and Figure 5 As shown, the structure of the lower scraper 13 is consistent with the main structure of the upper scraper 11 and is processed using the same method.
[0056] Make a storage box 16; Figure 1 and Figure 5 As shown, the material storage box 16 is a square block structure and is hollow inside.
[0057] Step 2: Assembly
[0058] like Figure 5 As shown, the base 9 is placed horizontally, and the first uncoiler 1 and the second uncoiler 8 are fixedly mounted on the left and right ends of the top surface of the base 9; the cleaning tank 2 is mounted on the top surface of the base 9, and is located on the right side of the first uncoiler 1; the storage box 16 is fixedly mounted on the top surface of the base 9, and is located on the right side of the cleaning tank 2; the first mounting frame 3 is mounted on the base 9 at the rear side of the storage box 16; the second mounting frame 5 is mounted on the base 9 on the right side of the storage box 16, and the collecting box 12 is placed on the base 9 inside the second mounting frame 5; the dryer 7 is mounted on the base 9 on the right side of the second mounting frame 5; a guide roller 19 is installed on the inner wall of the dryer 7 near the outlet; as shown Figure 3 As shown, a through hole is opened on the storage box 16 and a feeding pipe 18 is installed. A through hole is opened on the storage box 16 to install a feeding pipe 17 connected to the nozzle 4; Figure 1 As shown, the nozzle 4 is installed in the first mounting frame 3, as shown in FIG. Figure 3 and Figure 4 As shown, the nozzles 4 are symmetrically distributed with equal spacing; Figure 1 and Figure 4As shown, the third connecting block 14 is installed in the groove of the first connecting block 6 and connected at the first waist hole by bolts 15; Figure 4 As shown, the second connecting block 10 is fixed at the upper and lower ends of the upper scraper 11; Figure 1 As shown, the lower scraper plate 13 is connected to the second connecting block 10 at the second waist-shaped hole through the bolt 15 , and the second waist-shaped hole is used to adjust the distance between the upper scraper plate 11 and the lower scraper plate 13 .
[0059] Instructions for use are as follows:
[0060] When in use, first fill the cleaning tank 2 with cleaning liquid, and add paint to the storage box 16 through the feeding pipe 18; Figure 8 As shown, the color-coated sheet coil is installed on the first uncoiler 1; the color-coated sheet coil first passes through the cleaning tank 2, the cleaning wheel 20 cleans the color-coated sheet coil, degreases the color-coated sheet coil, and is dried by the drying fan 21; when passing through the first mounting frame 3, the upper and lower nozzles 4 spray the upper and lower surfaces of the color-coated sheet coil in the middle; when passing through the second mounting frame 5, the upper scraper 11 and the lower scraper 13 scrape the paint on the color-coated sheet coil, and the excess paint falls into the collection box 12 under the guidance of the upper scraper 11 and the lower scraper 13; the color-coated sheet coil passes through the dryer 7 for drying after spraying; finally, the color-coated sheet coil is reeled through the second uncoiler 8.
[0061] The above scheme solves the problem of cleaning residual oil stains on the color-coated coil by cleaning pool 2, solves the problem of poor coating adhesion during spraying, and collects excess paint after scraping, which not only saves materials and protects the environment, but also improves coating efficiency.
Claims
1. A color-coated sheet coil spraying device, comprising a horizontally arranged base (9), on which uncoilers for color-coated sheet coils are symmetrically arranged at intervals on the left and right, a first uncoiler (1) and a second uncoiler (8) are arranged from left to right, and a spraying assembly, a scraper assembly and a drying machine (7) for spraying are arranged on the base (9) between the first uncoiler (1) and the second uncoiler (8) from left to right, characterized in that: A cleaning pool (2) is provided on the base (9) between the first uncoiler (1) and the spraying assembly, and a plurality of cleaning assemblies are provided in the cleaning pool (2), each cleaning assembly comprising two cleaning wheels (20) arranged longitudinally and spaced apart from each other, and a drying fan (21) for air-drying the color-coated sheet coil after cleaning is provided at the right end of the cleaning pool (2); The scraper assembly comprises two scrapers which are arranged horizontally and symmetrically spaced from top to bottom. The scrapers are both in a "V"-shaped structure with their openings facing right. A collecting box (12) is installed on a base (9) below the scrapers.
2. The color coated sheet coil spraying device according to claim 1 is characterized in that: The cleaning components are divided into two groups, one of which is located in the cleaning liquid, and the other is located above the cleaning liquid near the drying fan (21).
3. The color coated sheet coil spraying device according to claim 2 is characterized in that: The left and right ends of the cleaning pool (2), the left and right ends of the cleaning assembly and the drying machine (7) are all provided with guide rollers (19) for guiding the color-coated plate coil.
4. The color-coated sheet coil spraying device according to claim 3 is characterized in that: The spraying assembly comprises two groups of spray heads (4) arranged above a base (9), the two groups of spray heads (4) being spaced apart and symmetrically arranged up and down, a first mounting frame (3) for mounting the spray heads (4) being fixed on the base (9), and a material storage box (16) for supplying material to the spray heads (4) being installed on the base (9) below the spraying assembly.
5. The color coated sheet coil spraying device according to claim 4 is characterized in that: The material storage box (16) is connected to a material supply pipe (17), one end of the material supply pipe (17) is connected to the material storage box (16), and the other end of the material supply pipe (17) is connected to the nozzle (4).
6. The color-coated sheet coil spraying device according to claim 5 is characterized in that: The material storage box (16) is provided with a feeding pipe (18) for feeding material into the material storage box (16).
7. The color coated sheet coil spraying device according to claim 6 is characterized in that: A second mounting frame (5) is provided on the base (9) at the rear side of the scraper, a first connecting block (6) is vertically fixed to the inner top of the second mounting frame (5), the upper end of the scraper is fixed to the first connecting block (6), and the scrapers are sequentially an upper scraper (11) and a lower scraper (13) from top to bottom, and the front and rear ends of the upper scraper (11) and the lower scraper (13) are connected by a second connecting block (10).
8. The color coated sheet coil spraying device according to claim 7 is characterized in that: The scraper and the first connection block (6), the upper scraper (11) and the second connection block (10), and the lower scraper (13) and the second connection block (10) are all connected via bolts (15).
9. The color-coated sheet coil spraying device according to claim 8, characterized in that: A third connecting block (14) is fixed to the top of the scraper, and the third connecting block (14) is connected to the first connecting block (6) via bolts (15).