Fixed micro-concave coating scraper material box

By designing the fine adjustment mechanism and buffer mechanism in the coated scraper material box, the problems of insufficient fine adjustment and lack of buffering in the prior art are solved, and the distance between the scraper and the coating roller is accurately adjusted and the parts are stable protection, which extends the service life of the equipment and stabilizes the coating effect.

CN222842392UActive Publication Date: 2025-05-09CHANGZHOU HUANFENG NEW MATERIAL EQUIP CO LTD
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Patent Information

Application Number
CN202421584943.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The fine adjustment of the existing fixed-coated scraper material box is not fine enough, resulting in serious loss of coating rollers and scraper blades, lack of buffering in the flip mechanism, which can easily lead to hard collisions between parts and deformation of the fixing rod, affecting the coating effect.

Method used

A fixed microconcave coated scraper material box is designed, and a fine adjustment mechanism and a cushioning mechanism are used to achieve fine adjustment and cushioning effects. The fine adjustment mechanism includes a driving assembly, a threaded rod and a pushing head, through which the precise adjustment of the distance between the scraper and the coating roller is achieved; the buffering mechanism includes a cylinder buffer and a flip shaft locking cylinder, which reduces the impact of the flip shaft through the cylinder buffering, and the locking slider presses the bearing of the flip shaft and contacts the limit block to achieve a buffering effect.

Benefits of technology

Through the precise adjustment of the fine adjustment mechanism, the pressure bearing degree of the scraper blade is reduced, the service life of the mesh roller and scraper blade is extended, and the adjustment accuracy is ensured. The buffering mechanism effectively reduces direct impact of the flip shaft, avoids hard collision of parts and deformation of the fixing rod, and stabilizes the coating effect.

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Abstract

The utility model relates to the field of coating equipment, in particular to a fixed micro-concave coating scraper material box which comprises a coating scraper material box body, a material disc is arranged below the coating scraper material box body, a coating roller is arranged on one side of the coating scraper material box body, the two ends of the coating scraper material box body are respectively connected with a pushing unit, and each pushing unit comprises a connecting wall plate fixing plate. A sliding rail is arranged on the surface of one side of a connecting wall plate fixing plate body, a connecting plate is arranged on the sliding rail in a sliding mode, a fine adjustment mechanism is installed on the connecting plate, a turnover adjusting base is connected to one side of a connecting plate body, fine adjustment on the distance is achieved through the arranged fine adjustment mechanism, the distance between a blade and a coating roller is more accurate, and the coating roller can be more conveniently and rapidly adjusted. The pressure bearing capacity of the scraper blade is reduced, the loss of the net roller and the scraper blade is reduced, so that the adjusting precision is guaranteed, the arranged buffer mechanism and the overturning shaft locking air cylinder can abut against the overturning shaft under the cooperation of the locking sliding block, and therefore the situation that the overturning shaft directly collides with the limiting block is reduced by adjusting the air pressure.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating equipment, in particular to a fixed micro-concave coating scraper material box. Background Art

[0002] Lithium battery separator production line refers to a series of equipment and process flow used to produce lithium battery separators. The separator is an important component of lithium batteries. It can isolate the positive and negative electrodes to prevent short circuits, while allowing lithium ions to pass through to achieve battery charging and discharging. The quality and performance of the separator directly affect the safety, cycle life and energy density of lithium batteries. When coating lithium battery separators, separator coating machines are often required.

[0003] At present, the fine adjustment method for some fixed coating scraper material boxes is to use a screw to push directly, and the flipping device has no buffer. The screw adjustment accuracy is not fine enough, resulting in serious wear and tear of the coating roller and the scraper blade. The flipping mechanism has no buffer and it is easy for the parts to collide hard, causing the fixed rod to deform, thereby changing the horizontal position of the material box and affecting the coating effect. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a fixed micro-concave coating scraper material box.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fixed type micro-concave coating scraper material box comprises a coating scraper material box, a material tray is arranged below the coating scraper material box, a coating roller is arranged on one side of the coating scraper material box, and a pushing unit is connected to both ends of the coating scraper material box, and the pushing unit comprises a connecting wall panel fixing plate, characterized in that a slide rail is arranged on the surface of one side of the connecting wall panel fixing plate body, a connecting plate is slidably arranged on the slide rail, a fine adjustment mechanism is installed on the connecting plate, a flip adjustment seat is connected to one side of the connecting plate body, a connecting seat is arranged on the front side of the flip adjustment seat, and the connecting seat is connected to the coating scraper material box;

[0007] A flip shaft is rotatably provided on one side of the flip adjustment seat, a fixed rotating shaft is provided on one side of the flip adjustment seat located on the flip shaft, and a buffer mechanism is provided above the flip shaft;

[0008] The buffer mechanism includes a cylinder buffer, which is mounted on a connecting plate, and a plastic head screw head is connected to the output end of the bottom of the cylinder buffer;

[0009] In addition, a preferred structure is that the fine adjustment mechanism includes a driving assembly, a threaded rod is assembled and connected to the output end of the driving assembly, and a pushing head is assembled and installed at the bottom of the threaded rod body.

[0010] In addition, a preferred structure is that a cylinder is provided at the rear end of the connecting wall panel fixing plate body, a piston rod assembled at the output end of the cylinder is connected to the connecting plate, a connecting block is provided at the front end of the connecting wall panel fixing plate body, a ball bearing is rotatably provided in a groove on a side wall of one side of the connecting block, and the ball bearing is in contact with the pushing head.

[0011] In addition, a preferred structure is that a cylinder fixed front seat is provided on a side wall of one side of the connecting plate body, and the cylinder fixed front seat is connected to the piston rod at the output end of the cylinder.

[0012] In addition, a preferred structure is that a slider is provided on the side wall surface of one side of the connecting plate body, the slider is slidably fitted on the slide rail, a guide rail is provided on the front side surface of the connecting plate body, and the pushing head is slidably fitted on the guide rail.

[0013] In addition, a preferred structure is that a reducer shield is provided outside the fine adjustment mechanism, and a hand wheel is connected to one side of the fine adjustment mechanism.

[0014] In addition, a preferred structure is that a limit block is provided on the surface of the connecting plate on one side where the flip adjustment seat is provided, and the limit block is located on one side of the flip axis.

[0015] In addition, a preferred structure is that a flip shaft locking cylinder is provided at the tail end of the connecting plate, and a locking slider is slidably provided on a slide rail above the flip shaft locking cylinder on the surface of the connecting plate located on one side of the flip adjustment seat.

[0016] The beneficial effects of the utility model are as follows: in the utility model, fine adjustment of the distance is achieved through the fine adjustment mechanism, so that the distance between the blade and the coating roller is more accurate, the pressure bearing strength of the scraper blade is reduced, and the wear of the screen roller and the scraper blade is saved, thereby ensuring the accuracy of adjustment; and the buffer mechanism and the flip shaft locking cylinder and the locking slider can support the flip shaft, thereby reducing the direct impact of the flip shaft on the limit block by adjusting the air pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the coating scraper box is shown in Figure 1. Figure 1 ;

[0018] Figure 2 The overall structure of the coating scraper box is shown in Figure 1. Figure 2 ;

[0019] Figure 3 It is a schematic diagram of the structure of a partially enlarged coating scraper material box;

[0020] Figure 4 It is a structural schematic diagram of the propulsion unit;

[0021] Figure 5It is a schematic diagram of the structure after the push unit is split;

[0022] Figure 6 This is a structural diagram of the fine adjustment mechanism installed on the connecting plate;

[0023] Figure 7 It is a structural schematic diagram of the fine adjustment mechanism;

[0024] Figure 8 It is a structural schematic diagram of the buffer mechanism;

[0025] Fig. 9 It is a structural schematic diagram of the flip adjustment seat.

[0026] In the figure: 001 coating scraper material box, 002 coating roller, 003 material tray, 004 pushing unit, 1 connecting plate, 11 cylinder fixed front seat, 12 slider, 13 guide rail, 14 limit block, 2 reducer guard, 3 hand wheel, 4 flip adjustment seat, 41 flip shaft, 42 fixed shaft, 43 buffer mechanism, 431 cylinder buffer, 432 plastic head screw top, 5 connecting seat, 6 fine adjustment mechanism, 61 drive assembly, 62 threaded rod, 63 pushing head, 7 connecting wall panel fixing plate, 71 cylinder, 72 slide rail, 73 connecting block, 731 ball bearing, 8 flip shaft locking cylinder, 9 locking slider. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Reference Figure 1-9 , a fixed micro-concave coating scraper material box, including a coating scraper material box 001, a material tray 003 is arranged below the coating scraper material box 001, a coating roller 002 is arranged on one side of the coating scraper material box 001, and a pushing unit 004 is connected to both ends of the coating scraper material box 001, and the pushing unit 004 includes a connecting wall panel fixing plate 7, characterized in that a slide rail 72 is arranged on the surface of one side of the connecting wall panel fixing plate 7, a connecting plate 1 is slidably arranged on the slide rail 72, a fine adjustment mechanism 6 is installed on the connecting plate 1, a flip adjustment seat 4 is connected to one side of the connecting plate 1, and a connecting seat 5 is arranged on the front side of the flip adjustment seat 4, and the connecting seat 5 is connected to the coating scraper material box 001.

[0029] A flip shaft 41 is rotatably provided on one side of the flip adjustment seat 4, a fixed rotating shaft 42 is provided on one side of the flip shaft 41 of the flip adjustment seat 4, and a buffer mechanism 43 is provided above the flip shaft 41, the buffer mechanism 43 includes a cylinder buffer 431, the cylinder buffer 431 is installed on the connecting plate 1, a plastic head screw top 432 is connected to the bottom output end of the cylinder buffer 431, the flipping material box makes the rotating shaft hit the plastic head screw top 432, the flip shaft locking cylinder 8 pushes the locking slider 9 and makes the locking slider 9 press the bearing of the flip shaft 41 to contact the limit block 14.

[0030] The fine adjustment mechanism 6 includes a driving assembly 61, a threaded rod 62 is assembled and connected to the output end of the driving assembly 61, a push head 63 is assembled and installed at the bottom of the threaded rod 62, and the inclined surface of the push head 63 can play a role in fine adjustment.

[0031] In addition, a cylinder 71 is provided at the rear end of the connecting wall panel fixing plate 7, and a piston rod assembled at the output end of the cylinder 71 is connected to the connecting plate 1. A connecting block 73 is provided at the front end of the connecting wall panel fixing plate 7. A ball bearing 731 is rotatably provided in a groove on a side wall of one side of the connecting block 73. The ball bearing 731 is in contact with the pushing head 63, and the ball bearing 731 is convenient for sliding on the pushing head 63.

[0032] Among them, a cylinder fixed front seat 11 is arranged on the side wall of one side of the connecting plate 1, and the cylinder fixed front seat 11 is connected to the piston rod at the output end of the cylinder 71. The cylinder fixed front seat 11 facilitates the cylinder 71 to push the connecting plate 1 to move.

[0033] Among them, a slider 12 is arranged on the side wall surface of one side of the connecting plate 1, and the slider 12 is slidably arranged on the slide rail 72. A guide rail 13 is arranged on the front surface of the connecting plate 1, and the pushing head 63 is slidably arranged on the guide rail 13. A reducer guard 2 is arranged on the outside of the fine-tuning mechanism 6, and a handwheel 3 is connected to one side of the fine-tuning mechanism 6.

[0034] Among them, a limit block 14 is provided on the surface of the connecting plate 1 on one side of the flip adjustment seat 4, and the limit block 14 is located on one side of the flip shaft 41. A flip shaft locking cylinder 8 is provided at the tail end of the connecting plate 1. The surface of the connecting plate 1 on one side of the flip adjustment seat 4 is provided with a locking slider 9 sliding on the slide rail above the flip shaft locking cylinder 8, and the locking slider 9 can fit the bearing of the flip shaft 41.

[0035] In this embodiment, the cylinder 721 is set to push the cylinder fixed front seat 11 to move, so that the slider 12 slides on the slide rail 72 to adjust the distance between the scraper and the coating roller on the coating scraper box 001. When a small distance adjustment is required, the threaded rod 62 can be controlled to rotate by the drive component 61.

[0036] When the threaded rod 62 rotates, because the bottom pushing head 63 is on the guide rail 13, the pushing head 63 can only move straight up and down. When the pushing head 63 moves straight, the ball bearing 731 will slide on one side surface of the pushing head 63, sliding from the straight surface to the inclined surface, and when sliding on the inclined surface, a small gap will be generated between the ball bearing 731 and the pushing head 63, so that the cylinder 71 can only be adjusted by a small distance, thereby realizing the fine adjustment of the distance of the scraper on the coating scraper box 001.

[0037] And when the material box is turned over, the turning shaft 41 hits the top of the plastic head screw 432, and the turning shaft locking cylinder 8 pushes the locking slider 9 and makes the locking slider 9 press the bearing of the turning shaft 41 to contact the limit block 14, thereby achieving a buffering effect.

[0038] In the utility model, the fine adjustment of the distance is achieved by the fine adjustment mechanism 6, so that the distance between the blade and the coating roller is more accurate, the pressure bearing strength of the scraper blade is reduced, and the wear of the screen roller and the scraper blade is saved, thereby ensuring the accuracy of the adjustment. The buffer mechanism 43 and the flip shaft locking cylinder 8 and the locking slider 9 can support the flip shaft 41 under the cooperation of the set buffer mechanism 43 and the flip shaft locking cylinder 8 and the locking slider 9, thereby reducing the direct impact of the flip shaft on the limit block 14 by adjusting the air pressure.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fixed type micro-concave coating scraper material box, comprising a coating scraper material box (001), a material tray (003) is arranged below the coating scraper material box (001), a coating roller (002) is arranged on one side of the coating scraper material box (001), and a pushing unit (004) is connected to both ends of the coating scraper material box (001), characterized in that: The pushing unit (004) comprises a connecting wall panel fixing plate (7), a slide rail (72) is arranged on the surface of one side of the connecting wall panel fixing plate (7), a connecting plate (1) is slidably arranged on the slide rail (72), a fine adjustment mechanism (6) is installed on the connecting plate (1), a flip adjustment seat (4) is connected to one side of the connecting plate (1), a connecting seat (5) is arranged on the front side of the flip adjustment seat (4), and the connecting seat (5) is connected to the coating scraper material box (001); A turning shaft (41) is rotatably provided on one side of the turning adjustment seat (4), a fixed rotating shaft (42) is provided on one side of the turning shaft (41) of the turning adjustment seat (4), and a buffer mechanism (43) is provided above the turning shaft (41); The buffer mechanism (43) comprises a cylinder buffer (431), which is mounted on the connecting plate (1), and a plastic head screw head (432) is connected to the bottom output end of the cylinder buffer (431).

2. The fixed micro-concave coating scraper material box according to claim 1 is characterized in that: The fine adjustment mechanism (6) comprises a driving assembly (61), the output end of the driving assembly (61) is connected with a threaded rod (62), and the bottom of the threaded rod (62) is mounted with a pushing head (63).

3. The fixed micro-dimpled coating scraper material box according to claim 1, characterized in that: A cylinder (71) is provided at the rear end of the connecting wall panel fixing plate (7), a piston rod assembled at the output end of the cylinder (71) is connected to the connecting plate (1), a connecting block (73) is provided at the front end of the connecting wall panel fixing plate (7), a ball bearing (731) is rotatably provided in a groove on a side wall of one side of the connecting block (73), and the ball bearing (731) is in contact with the pushing head (63).

4. The fixed micro-dimpled coating scraper material box according to claim 3 is characterized in that: A cylinder fixed front seat (11) is provided on a side wall of one side of the connecting plate (1), and the cylinder fixed front seat (11) is connected to a piston rod at the output end of the cylinder (71).

5. The fixed micro-dimpled coating scraper material box according to claim 4, characterized in that: A sliding block (12) is provided on the side wall surface of one side of the connecting plate (1), and the sliding block (12) is slidably arranged on the sliding rail (72). A guide rail (13) is provided on the front side surface of the connecting plate (1), and the pushing head (63) is slidably arranged on the guide rail (13).

6. The fixed type micro-dimpled coating scraper material box according to claim 1, characterized in that: A reducer shield (2) is arranged outside the fine adjustment mechanism (6), and a hand wheel (3) is connected and arranged on one side of the fine adjustment mechanism (6).

7. The fixed micro-dimpled coating scraper material box according to claim 5, characterized in that: A limit block (14) is provided on the surface of the connection plate (1) on one side where the flip adjustment seat (4) is provided, and the limit block (14) is located on one side of the flip shaft (41).

8. The fixed micro-dimpled coating scraper material box according to claim 5, characterized in that: The rear end of the connecting plate (1) is provided with a tilting shaft locking cylinder (8), and a locking slider (9) is slidably provided on a slide rail located above the tilting shaft locking cylinder (8) on the surface of the connecting plate (1) on one side where the tilting adjustment seat (4) is provided.