Coating machine

By setting up a stirring assembly and liquid level control assembly in the aggregate box of the coating machine, uniform distribution and automatic feeding of the coating are achieved, solving the problem of low efficiency of coating precipitation and manual feeding, and improving the coating quality and flexibility.

CN222842396UActive Publication Date: 2025-05-09SANKEN ELECTRONECSCO LTD CO DONGGUAN CITY
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Patent Information

Application Number
CN202422189901.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-05-09
Estimated Expiration
2034-09-06

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    Figure CN222842396U_ABST
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Abstract

The utility model relates to the technical field of coating machines, in particular to a coating machine. Comprising a rack, a first roll shaft and a second roll shaft are rotatably arranged on one side of the rack at intervals, the first roll shaft is located below the second roll shaft, a motor is installed on one side of the rack, an output shaft of the motor is fixedly connected with one end of the first roll shaft, and a material collecting box is fixedly connected to the portion, below the first roll shaft, of the rack; a material preparing box is fixedly connected to the side, away from the rack, of the material collecting box, a feeding port and a discharging port are formed in the material preparing box, the discharging port is communicated with the interior of the material collecting box, and an opening and closing assembly for controlling opening and closing of the discharging port based on the liquid level condition is arranged in the material collecting box. According to the utility model, the stirring component and the opening and closing component for controlling the opening and closing of the discharge hole based on the liquid level condition are arranged in the material collecting box, so that the coating is uniformly distributed and automatically supplemented, the manual operation is reduced, and the coating quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a coating machine. Background Art

[0002] Coating machine is a kind of equipment widely used in textile, printing, papermaking and other industries. It is mainly used to evenly apply paint on the surface of cloth or other materials to achieve the purpose of decoration, protection or changing the performance of cloth. Since the paint is easy to precipitate after standing for a long time, resulting in upper and lower stratification, which directly affects the uniformity of coating, the existing coating machines lack the response to this situation, and need to manually check the paint condition and replenish the material manually on a regular basis, which is inefficient. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a coating machine.

[0004] Technical solution: A coating machine includes a frame, a first roller and a second roller are rotated at one side of the frame, the first roller is located below the second roller, a motor is installed on one side of the frame, the output shaft of the motor is fixedly connected to one end of the first roller, a collection box is fixedly connected to the frame below the first roller, a stirring assembly is provided in the collection box, a material preparation box is fixedly connected to the side of the collection box away from the frame, a feed port and a discharge port are provided on the material preparation box, the discharge port is connected to the inside of the collection box, and an opening and closing assembly for controlling the opening and closing of the discharge port based on the liquid level is provided in the collection box.

[0005] Furthermore, the stirring assembly includes a stirring rod and a synchronous belt assembly. At least one stirring rod is rotatably connected in the collecting box. One end of the first roller is connected to the rod end of the stirring rod through a synchronous belt assembly.

[0006] Furthermore, the feeding assembly includes a floating plate and a stopper. The floating plate is slidably connected to one side of the collecting box near the discharge port. A groove is opened on the floating plate near the discharge port. The stopper is fixedly connected to the lower part of the groove on the floating plate.

[0007] Furthermore, it also includes a slider, and the two ends of the second roller are slidably connected to the frame through the slider, a screw is fixed to the slider, the screw is threadedly connected to the frame, the upper ends of the two screws are transmission connected through a synchronous belt assembly, and the upper end of one of the screws is fixed to a driving member, which is used to drive the screw to rotate.

[0008] Furthermore, a distance sensor is also included. The distance sensor is fixedly provided on one side of the frame, and the distance sensor is used to monitor the distance between the first roller and the second roller.

[0009] Furthermore, it also includes a waste box and a scraper. The top of the material preparation box is slidably connected to the waste box, and the scraper is fixedly connected to one side of the waste box close to the first roller.

[0010] Beneficial effects: The utility model provides a stirring component in the material collection box and an opening and closing component that controls the opening and closing of the discharge port based on the liquid level situation, thereby ensuring uniform distribution of paint and automatic replenishment of materials, reducing manual operations and improving coating quality. At the same time, the second roller adopts a combination of a slider and a screw design, which can adjust the distance between the second roller and the first roller, thereby being able to adapt to the coating needs of fabrics of different thicknesses, thereby improving the flexibility and adaptability of the coating machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0012] Figure 2 It is a cross-sectional view of the material preparation box of the utility model.

[0013] Figure 3 It is a cross-sectional view of the frame and the aggregate box of the utility model.

[0014] Figure 4 It is a three-dimensional structural schematic diagram of the opening and closing component of the utility model.

[0015] Figure 5 The utility model is a schematic diagram of the installation structure of the slider, screw and synchronous belt assembly.

[0016] Markings in the figure are: 1-frame, 2-first roller, 3-second roller, 4-collection box, 5-motor, 501-stirring rod, 502-synchronous belt assembly one, 6-material preparation box, 601-feed port, 602-discharge port, 701-floating plate, 702-groove, 703-block, 8-waste box, 9-scraper, 10-slider, 11-screw, 12-synchronous belt assembly two, 13-driving member, 14-distance sensor. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods, but the protection scope and application scope of the present invention are not limited.

[0018] Embodiment 1: A coating machine, such as Figure 1-Figure 5 As shown, it includes a frame 1, a first roller 2 and a second roller 3. The first roller 2 and the second roller 3 are rotated at an interval on the front side of the frame 1. A motor 5 is installed on the right side of the frame 1. The output shaft of the motor 5 is fixedly connected to one end of the first roller 2. A collection box 4 is fixedly connected to the frame 1 below the first roller 2. A stirring component is arranged in the collection box 4. A preparation box 6 is fixedly connected to the front side of the collection box 4. A feed port 601 is provided on the top of the preparation box 6. A discharge port 602 is provided on the rear side of the preparation box 6. The discharge port 602 is connected to the inside of the collection box 4. An opening and closing component for controlling the opening and closing of the discharge port 602 based on the liquid level is arranged in the collection box 4.

[0019] The stirring assembly includes a stirring rod 501 and a synchronous belt assembly 502. Two stirring rods 501 are rotatably connected in the collecting box 4. The left end of the first roller 2 and the left rod end of the stirring rod 501 are transmission-connected through a synchronous belt assembly 502. The synchronous belt assembly 502 includes three synchronous wheels and a synchronous belt. The left end of the first roller 2 and the left rod ends of the two stirring rods 501 are respectively fixed to a synchronous wheel, and the synchronous belt is wound around the three synchronous wheels.

[0020] The feeding assembly includes a floating plate 701 and a stopper 703. The floating plate 701 is slidably connected to one side of the collecting box 4 near the discharge port 602. A groove 702 is opened on the floating plate 701 near the discharge port 602. A stopper 703 is fixedly connected to the lower part of the groove 702 on the floating plate 701.

[0021] The working principle of this embodiment is as follows: before the coating operation, the coating is added through the feed port 601 of the material preparation box 6, and flows into the collection box 4 from the discharge port 602. The liquid level in the collection box 4 gradually rises, and the float plate 701 rises with the liquid level. When the liquid level reaches a preset height, the block 703 on the float plate 701 will block the discharge port 602 to prevent the coating from continuing to flow into the collection box 4. During the coating process, the cloth is passed between the first roller 2 and the second roller 3. The first roller 2 is driven to rotate by the motor 5, and the second roller 3 cooperates with the first roller 2 to clamp. The first roller 2 is used as a coating roller to evenly coat the coating on the cloth. At the same time, the first roller 2 drives the stirring rod 501 to rotate through the synchronous belt assembly 502, and continuously stirs the paint in the collection box 4 to ensure the uniformity of the paint; as the coating operation proceeds, the paint in the collection box 4 gradually decreases, the liquid level gradually decreases, and the floating plate 701 decreases with the decrease in the liquid level. When the block 703 no longer blocks the discharge port 602, the paint in the preparation box 6 automatically flows from the discharge port 602 into the collection box 4 for replenishment. After the paint in the collection box 4 is replenished, the liquid level rises again, and the block 703 on the floating plate 701 blocks the discharge port 602 again, thereby realizing the automatic replenishment cycle of the paint.

[0022] Embodiment 2: Based on embodiment 1, a coating machine, such as Figure 1-Figure 5 As shown, it also includes a slider 10, and both ends of the second roller shaft 3 are slidably connected to the frame 1 through the slider 10. A screw rod 11 is fixedly connected to the slider 10, and the screw rod 11 is threadedly connected to the frame 1. The upper ends of the two screw rods 11 are transmission connected through a synchronous belt assembly 12. The synchronous belt assembly 12 includes two synchronous wheels and a synchronous belt. The upper ends of the two screw rods 11 are respectively fixedly connected to a synchronous wheel, and the synchronous belt is wound around the two synchronous wheels. The upper end of the screw rod 11 on the right side is fixedly connected to a driving member 13, and the driving member 13 is a crank rod.

[0023] The machine frame 1 also includes a distance sensor 14 . The distance sensor 14 is fixedly disposed on the left side of the machine frame 1 . The distance sensor 14 is used to monitor the distance between the first roller 2 and the second roller 3 .

[0024] It also includes a waste box 8 and a scraper 9. The waste box 8 is slidably connected to the top of the material preparation box 6, and the scraper 9 is fixedly connected to one side of the waste box 8 close to the first roller 2.

[0025] The working principle of this embodiment is as follows: the screw 11 connected to it is driven to rotate by the driving member 13, and the screw 11 drives another screw 11 to rotate synchronously through the synchronous belt assembly 2 12, so that the two screws 11 are synchronously raised or lowered on the frame 1, and this movement drives the slider 10 and the second roller 3 to rise or fall, thereby adjusting the distance between the second roller 3 and the first roller 2, so that the coating machine can adapt to the coating requirements of fabrics of different thicknesses, thereby improving the flexibility and adaptability of the coating machine; after the coating operation is completed, the waste box 8 is moved close to the first roller 2 until the scraper 9 contacts the first roller 2, and the first roller 2 is driven to rotate by the motor 5. During the contact process, the scraper 9 can promptly scrape off the paint on the surface of the first roller 2 to prevent the paint from remaining on the surface of the first roller 2 and affecting the subsequent coating effect. The paint scraped off by the scraper 9 will naturally fall into the waste box 8 by gravity for collection.

[0026] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A coating machine, comprising a frame (1), a first roller (2) and a second roller (3), characterized in that: A first roller (2) and a second roller (3) are provided at one side of the frame (1) for rotation at intervals, the first roller (2) being located below the second roller (3), a motor (5) being installed at one side of the frame (1), the output shaft of the motor (5) being fixedly connected to one end of the first roller (2), a material collection box (4) being fixedly connected to the frame (1) below the first roller (2), a stirring assembly being provided in the material collection box (4), a material preparation box (6) being fixedly connected to the side of the material collection box (4) away from the frame (1), a material inlet (601) and a material outlet (602) being provided in the material preparation box (6), the material outlet (602) being connected to the interior of the material collection box (4), and an opening and closing assembly for controlling the opening and closing of the material outlet (602) based on a liquid level condition being provided in the material collection box (4).

2. A coating machine according to claim 1, characterized in that: The stirring assembly comprises a stirring rod (501) and a synchronous belt assembly (502); at least one stirring rod (501) is rotatably connected in the collecting box (4); one end of the first roller (2) is connected to the rod end of the stirring rod (501) through the synchronous belt assembly (502).

3. A coating machine according to claim 2, characterized in that: The feeding assembly comprises a floating plate (701) and a stopper (703); the floating plate (701) is slidably connected to one side of the collecting box (4) near the discharge port (602); a groove (702) is provided on the floating plate (701) near the discharge port (602); and a stopper (703) is fixedly connected to the lower part of the groove (702) on the floating plate (701).

4. A coating machine according to claim 3, characterized in that: The invention also comprises a slider (10), the two ends of the second roller shaft (3) are slidably connected to the frame (1) through the slider (10), a screw rod (11) is fixedly connected to the slider (10), the screw rod (11) is threadedly connected to the frame (1), the upper ends of the two screw rods (11) are transmission-connected through a synchronous belt assembly (12), the upper end of one of the screw rods (11) is fixedly connected to a driving member (13), and the driving member (13) is used to drive the screw rod (11) to rotate.

5. A coating machine according to claim 4, characterized in that: It also comprises a distance sensor (14). One side of the frame (1) is fixedly provided with the distance sensor (14). The distance sensor (14) is used to monitor the distance between the first roller (2) and the second roller (3).

6. A coating machine according to claim 5, characterized in that: It also includes a waste box (8) and a scraper (9); the waste box (8) is slidably connected to the top of the material preparation box (6); and the scraper (9) is fixedly connected to one side of the waste box (8) close to the first roller (2).