Particle sorting device for refractory material production
By designing a particle sorting device for refractory material production, the coupling of the stop shaft and the stop teeth drive relative movement of the screen box and the feed box to realize multi-stage sorting of materials, solving the problems of low sorting efficiency and high labor intensity in the existing technology, and improving the sorting efficiency and subsequent screening effect.
Patent Information
- Application Number
- CN202421516934.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-29
AI Technical Summary
In the production of existing refractory materials, the sorting device has low sorting efficiency and high labor intensity, and the remaining materials after sorting affect the subsequent screening effect.
A particle sorting device for the production of refractory materials is designed, including a storage silo, a screening base, a screening box and a feeding box. Through the coordination of the material barrier shaft and the material barrier teeth, the drive motor drives the screening box and the feeding box to move relative to each other, realizes multi-stage sorting of materials, and collects and processes materials of different specifications through a cleaning mechanism.
It improves sorting efficiency, reduces labor intensity, and ensures uniform sorting of materials and optimizes subsequent screening effects.
Smart Images

Figure CN222842558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory material production, in particular to a particle sorting device for refractory material production. Background Art
[0002] Refractory materials refer to materials that can stably exist at high temperatures (not less than 1580℃) and resist thermal expansion, thermal shock and chemical erosion. Refractory materials are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields. In the manufacturing process of refractory materials, after the materials of different particle sizes are graded, the most dense stacking can be ensured to obtain a dense refractory embryo. For this reason, it is necessary to sort the crushed materials, and obtain the particles for refractory production through sorting, so that the particle size of the raw materials meets the requirements of refractory manufacturing. Most of the sorting devices in the prior art use fixed screening drums or replace different types of screens on the screening drums for selection and sorting. The sorting efficiency is low and the labor intensity is high. In addition, the materials left on the screen after sorting will affect the subsequent screening effect.
[0003] Therefore, it is necessary to propose a particle sorting device for refractory production to overcome the defects of the prior art. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art and provide a particle sorting device for refractory material production.
[0005] The technical solution of the utility model is:
[0006] A particle sorting device for refractory material production comprises a storage bin, a screening base, a screening box and a receiving box, a discharging trough is arranged on one side of the lower part of the storage bin, a blocking shaft is arranged in the discharging trough, a blocking motor is arranged on one side outside the discharging trough, the blocking shaft is drivingly connected to the blocking motor, blocking teeth are evenly arranged along the axial and circumferential directions of the surface of the blocking shaft, first leakage holes are evenly arranged on the discharging trough, the screening box and the receiving box are both arranged on the screening base, the screening box is arranged above the receiving box, second leakage holes are evenly arranged on the screening box, and the diameter of the second leakage hole is larger than that of the first leakage hole, a first slide seat and a second slide seat are slidably arranged on the screening base, the receiving box is connected to the first slide seat, the screening box is connected to the second slide seat, and a power mechanism is arranged between the first slide seat and the second slide seat.
[0007] Preferably, the power mechanism includes a drive motor, a first connecting rod and a second connecting rod. The drive motor is arranged on one side of the first slide. One end of the first connecting rod is fixed on the output shaft of the drive motor. The other end of the first connecting rod is hinged to one end of the second connecting rod. The other end of the second connecting rod is hinged to the second slide.
[0008] Preferably, a first guide shaft and a second guide shaft are provided on the screening base, the first slide seat is sleeved on the first guide shaft, and the second slide seat is sleeved on the second guide shaft.
[0009] Preferably, the first guide shaft is sleeved with a first spring on both sides of the first slide seat, and the second guide shaft is sleeved with a second spring on both sides of the second slide seat.
[0010] Preferably, a first baffle is provided at one end of the screening box, the first baffle is hinged to the screening box, a first actuator is provided between the screening box and the first baffle, a second baffle is provided at one end of the material receiving box, the second baffle is hinged to the material receiving box, and a second actuator is provided between the material receiving box and the second baffle.
[0011] Preferably, a first cleaning mechanism is provided on the screening box, and the first cleaning mechanism includes a first cleaning motor, a first scraper, a first lead screw and a first guide rod. The first cleaning motor is arranged at the end of the screening box away from the first baffle, the first lead screw is rotatably arranged on the screening box and is transmission-connected to the first cleaning motor, the first guide rod is fixed on the screening box, the first scraper is arranged between the first lead screw and the first guide rod, and the first scraper is threadedly connected to the first lead screw.
[0012] Preferably, the material receiving box is provided with a second cleaning mechanism, which includes a second cleaning motor, a second scraper, a second lead screw and a second guide rod. The second cleaning motor is arranged at the end of the material receiving box away from the second baffle. The second lead screw is rotatably arranged on the material receiving box and is transmission-connected to the second cleaning motor. The second guide rod is fixed on the material receiving box. The second scraper is arranged between the second lead screw and the second guide rod, and the second scraper is threadedly connected to the second lead screw.
[0013] Preferably, a stirring shaft is provided at the inner bottom end of the storage bin, the stirring shaft is rotatably arranged on the storage bin, the stirring shaft is transmission-connected to the material-blocking shaft, and stirring teeth are evenly distributed along the circumference and axial direction of the stirring shaft.
[0014] Preferably, a first material receiving hopper is provided at the bottom of the discharge chute, a second material receiving hopper is provided at the end of the screening box close to the first flap, and a third material receiving hopper is provided at the end of the material receiving box close to the second flap.
[0015] Preferably, avoidance slots matching the material blocking teeth are evenly distributed on the discharge chute.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The blocking shaft and the blocking teeth block the material. The blocking motor drives the blocking shaft to rotate, and the material is discharged from the storage bin to the discharge chute in batches. At the same time, it drives the stirring shaft to rotate to prevent the material from depositing in the storage bin.
[0018] 2. When the material falls from the discharge chute, part of the material falls from the first leak hole to achieve preliminary sorting. The driving motor drives the screening box and the receiving box to reciprocate relative to each other through the connecting rod structure, and the material in the screening box is sorted for the second time. The secondarily sorted material falls into the receiving box through the second leak hole, and other materials remain in the screening box. After multiple sorting, the sorting efficiency is improved;
[0019] 3. The preliminarily sorted materials fall from the first leakage hole and are collected in the first receiving hopper. The materials in the receiving box can be scraped by the second cleaning mechanism by opening the second baffle and collected in the third receiving hopper. The materials in the screening box can be scraped by the first cleaning mechanism by opening the first baffle and collected in the second receiving hopper. The sorted material particles of various specifications can be processed in time and collected separately without interfering with each other, which will not affect the subsequent sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a three-dimensional structural schematic diagram of the utility model from another viewing angle;
[0022] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 4 It is a schematic diagram of the AA cross-sectional structure of the utility model.
[0024] Among them, 1. storage bin; 2. discharging chute; 3. material blocking motor; 4. material blocking shaft; 5. material blocking teeth; 6. first leakage hole; 7. avoidance slot hole; 8. stirring shaft; 9. stirring teeth; 10. screening base; 11. screening box; 12. material receiving box; 13. second leakage hole; 14. first slide seat; 15. second slide seat; 16. driving motor; 17. first connecting rod; 18. second connecting rod; 19. first guide shaft; 20. second guide shaft; 21. A spring; 22, a second spring; 23, a first baffle; 24, a first actuator; 25, a second baffle; 26, a second actuator; 27, a first cleaning motor; 28, a first scraper; 29, a first lead screw; 30, a first guide rod; 31, a second cleaning motor; 32, a second scraper; 33, a second lead screw; 34, a second guide rod; 35, a first receiving hopper; 36, a second receiving hopper; 37, a third receiving hopper; 38, a support frame. DETAILED DESCRIPTION
[0025] In order to make the technical means, technical features, utility model objectives and technical effects achieved by the utility model easy to understand, the utility model is further explained below with reference to specific illustrations.
[0026] like Figure 1-Figure 4As shown, a particle sorting device for refractory material production includes a storage bin 1, a screening base 10, a screening box 11 and a receiving box 12. The storage bin 1 is used to store refractory material particles. The storage bin 12 is supported stably on a support frame 38 made of profiles. An inclined discharge trough 2 is integrally processed on one side of the lower part of the storage bin 1. The screening base 10, the screening box 11 and the receiving box 12 are installed at the outlet end of the discharge trough 2. The screening box 11 and the receiving box 12 are both installed on the screening base 10. The screening box 11 is located above the receiving box 12, and the screening box 11 and the receiving box 12 can move relatively slidably. The refractory material particles are transported to the screening box 11 through the discharge trough 2 under the action of their own weight. The multi-stage sorting of the material is completed through the relative movement between the screening box 11 and the receiving box 12.
[0027] like Figure 1 , Figure 2 and Figure 4 As shown, in order to realize the orderly discharge of materials in the storage bin 1, a blocking shaft 4 is installed in the discharge trough 2, and a plurality of blocking teeth 5 are installed on the outer circumference of the blocking shaft 4. The plurality of blocking teeth 5 are evenly distributed along the axial and circumferential directions of the surface of the blocking shaft 4. A blocking motor 3 is installed on the outer side of the discharge trough 2. The blocking shaft 4 is transmission-connected with the blocking motor 3, and the blocking motor 3 drives the blocking shaft 4 to rotate. A plurality of avoidance slots 7 are processed on the discharge trough 2. The plurality of avoidance slots 7 are evenly distributed, corresponding to the axially evenly distributed blocking teeth 5, so as to avoid the rotation of the blocking teeth 5 and prevent the blocking teeth 5 from interfering with the discharge trough 2. In order to ensure that the material blocking shaft 4 can be installed as close to the bottom of the discharge trough 2 as possible, in order to prevent the material from being deposited in the storage bin 1, a stirring shaft 8 is installed at the inner bottom end of the storage bin 1, and a plurality of stirring teeth 9 are processed on the stirring shaft 8, and the plurality of stirring teeth 9 are evenly distributed along the circumferential and axial directions of the stirring shaft 8. The stirring shaft 8 is transmission-connected with the material blocking shaft 4, and the transmission method is chain transmission, belt transmission, gear transmission, etc. The material blocking motor 3 drives the material blocking shaft 4 to rotate, and then drives the stirring shaft 8 to rotate through the transmission, and the material in the storage bin 1 is stirred and loosened by the stirring teeth 9, so that the material can be conveniently moved from the storage bin 1 to the discharge trough 2.
[0028] like Figure 1-Figure 3As shown, a plurality of first leakage holes 6 are processed on the discharge trough 2, and the first leakage holes 6 extend uniformly from the material blocking shaft 4 toward the outlet end of the discharge trough 2, and a uniformly distributed second leakage holes 13 are processed on the screening box 11, and the diameter of the second leakage holes 13 is larger than the diameter of the first leakage holes 6. In the process of the material released by the rotation of the material blocking shaft 4 and conveyed to the screening box 11 through the discharge trough 2, particles with a particle size smaller than the diameter of the first leakage holes 6 fall from the first leakage holes 6 for preliminary sorting, and a first receiving hopper 35 is installed at the bottom of the discharge trough 2, and the material falling from the first leakage holes 6 falls into the first receiving hopper 35 for collection, and the material after the preliminary sorting is secondary sorted by the reciprocating movement of the screening box 11, and the particles with a particle size smaller than the diameter of the second leakage holes 13 fall from the second leakage holes 13 into the receiving box 12, and the particles with a particle size larger than the diameter of the second leakage holes 13 are retained in the screening box 11, thereby realizing multi-stage sorting of particles of different particle sizes.
[0029] like Figure 1-Figure 3 As shown, the screening base 10 is processed with a first guide shaft 19 and a second guide shaft 20, the first guide shaft 19 is slidably sleeved with a first slide seat 14, the upper end of the first slide seat 14 is fixedly connected to the bottom of the material receiving box 12, the second guide shaft 20 is slidably sleeved with a second slide seat 15, the screening box 11 is fixedly connected to the second slide seat 15, a power mechanism is connected between the first slide seat 14 and the second slide seat 15, the power mechanism drives the second slide seat 15 to slide back and forth along the second guide shaft 20, and then drives the screening box 11 to move relative to the material receiving box 12, so as to realize the sorting of the particulate materials in the screening box 11, the power mechanism drives the screening box 11 to move, and due to the mutual force, the material receiving box 12 can float along the first guide shaft 19;
[0030] The power mechanism includes a driving motor 16, a first connecting rod 17 and a second connecting rod 18. The driving motor 16 is installed on one side of the first slide 14. One end of the first connecting rod 17 is fixedly connected to the output shaft of the driving motor 16. The other end of the first connecting rod 17 is hinged to one end of the second connecting rod 18. The other end of the second connecting rod 18 is hinged to the second slide 15. The driving motor 16 drives the first connecting rod 17 to rotate. Through the hinge connection between the first connecting rod 17 and the second connecting rod 18, and the hinge connection between the second connecting rod 18 and the second slide 15, , driving the second slide 15 to reciprocate relative to the second guide shaft 20, thereby driving the screening box 11 to move relative to the material receiving box 12, and the reaction force of the movement of the second slide 15 will drive the first slide 14 to float along the first guide shaft 19, thereby driving the material receiving box 12 to reciprocate relative to the screening base 10, and the moving directions of the screening box 11 and the material receiving box 12 are opposite, the screening box 11 reciprocates, the material is screened and falls from the second leakage hole 13, and the material receiving box 12 reciprocates to avoid the fallen material from accumulating in one place, so that the material can be dispersed;
[0031] A first spring 21 is mounted on the first guide shaft 19 and on both sides of the first slide 14, and a second spring 22 is mounted on the second guide shaft 20 and on both sides of the second slide 15. The first spring 21 is used to assist the first slide 14 in reciprocating resetting, and the second spring 22 is used to assist the second slide 15 in reciprocating resetting.
[0032] like Figure 1-Figure 4 As shown, one end of the screening box 11 is processed to be open, and a first baffle 23 is connected to the open end of the screening box 11, and the first baffle 23 is hinged to the screening box 11. A first actuator 24 is connected between the screening box 11 and the first baffle 23, and the first actuator 24 pushes the first baffle 23 to open and close relative to the screening box 11. The first actuator 24 adopts a cylinder, an oil cylinder or an electric push rod. The number of the first actuator 24 can be two, and the two first actuators 24 are distributed on both sides of the screening box 11, and are respectively hingedly connected to the two ends of the first baffle 23. A first cleaning mechanism is also installed on the screening box 11, and the first cleaning mechanism includes a first cleaning motor 27, a first scraper 28, a first lead screw 29 and a first guide rod 30. The first cleaning motor 27 is installed at the end of the screening box 11 away from the first baffle 23, and the first lead screw 29 is rotatably installed on the screening box 11. 29 is transmission connected to the first cleaning motor 27, the first guide rod 30 is fixedly connected to the screening box 11, the first scraper 28 is penetrated and connected between the first screw 29 and the first guide rod 30, the first scraper 28 is threadedly connected to the first screw 29, the lower end of the first scraper 28 contacts the bottom of the screening box 11, the first cleaning motor 27 drives the first screw 29 to rotate, and drives the first scraper 28 to move through the threaded connection between the first screw and the first scraper 28, the first guide rod 30 is the movement guide of the first scraper 28, the first scraper 28 moves to scrape and clean the particles in the screening box 11, when scraping, the first actuator 24 drives the first baffle 23 to open, and the material is removed from the screening box 11 from the open end of the screening box 11, and a second material receiving hopper 36 is installed at the end of the screening box 11 close to the first flap, and the scraped material falls into the second material receiving hopper 36 for collection.
[0033] like Figure 1-Figure 4As shown, one end of the material receiving box 12 is processed into an open form, and a second baffle 25 is connected to the open end of the material receiving box 12, and the second baffle 25 is hinged to the material receiving box 12. A second actuator 26 is connected between the material receiving box 12 and the second baffle 25, and the second actuator 26 pushes the second baffle 25 to open and close relative to the material receiving box 12. The second actuator 26 adopts a cylinder, an oil cylinder or an electric push rod. The number of the second actuator 26 can be two, and the two second actuators 26 are distributed on both sides of the material receiving box 12, and are respectively hingedly connected to the two ends of the second baffle 25. A second cleaning mechanism is also installed on the material receiving box 12, and the second cleaning mechanism includes a second cleaning motor 31, a second scraper 32, a second lead screw 33 and a second guide rod 34. The second cleaning motor 31 is installed at the end of the material receiving box 12 away from the second baffle 25, and the second lead screw 33 is rotatably installed on the material receiving box 12. The second scraper 32 is connected to the second cleaning motor 31 in transmission connection, the second guide rod 34 is fixedly connected to the receiving box 12, the second scraper 32 penetrates and is connected between the second lead screw 33 and the second guide rod 34, the second scraper 32 is threadedly connected to the second lead screw 33, the lower end of the second scraper 32 contacts the bottom of the receiving box 12, the second cleaning motor 31 drives the second lead screw 33 to rotate, and the second scraper 32 is driven to move through the threaded connection between the second lead screw and the second scraper 32, the second guide rod 34 is the movement guide of the second scraper 32, the second scraper 32 moves to scrape and clean the particles in the receiving box 12, when scraping, the second actuator 26 drives the second baffle 25 to open, the material is removed from the open end of the receiving box 12 out of the receiving box 12, and a third receiving hopper 37 is installed at the end of the receiving box 12 close to the second flap, and the scraped material falls into the third receiving hopper 37 for collection.
[0034] The working principle of the utility model is:
[0035] When in use, refractory material particles are placed in the storage bin 1, and the blocking motor 3 is started to drive the blocking shaft 4 to rotate, so that a part of the material slides from the storage bin 1 to the discharge chute 2. During the sliding process, the material with a particle size smaller than the diameter of the first leakage hole 6 falls from the first leakage hole 6 to the first receiving hopper 35 for preliminary sorting, and the other materials slide from the discharge chute 2 to the screening box 11, and the driving motor 16 is started to drive the screening box 11 and the receiving box 12 to reciprocate relative to the screening base 10 through the transmission of the first connecting rod 17 and the second connecting rod 18. During the movement, the material with a particle size smaller than the diameter of the second leakage hole 13 falls from the second leakage hole 13 to the first receiving hopper 35 for preliminary sorting. The leak hole 13 falls into the receiving box 12 for secondary sorting. After the sorting is completed, the large-size particles remain in the screening box 11. The first actuator 24 and the second actuator 26 respectively push the first baffle 23 and the second baffle 25 to open, and the first cleaning motor 27 is started. The first cleaning motor 27 drives the first scraper 28 to scrape the particulate material in the screening box 11 into the second receiving hopper 36. The second cleaning motor 31 is started. The second cleaning motor 31 drives the second scraper 32 to scrape the particulate material in the receiving box 12 into the third receiving hopper 37, completing a sorting operation. The cycle is repeated to complete the sorting of refractory particles.
[0036] The above description is only a preferred embodiment of the utility model, and is not intended to limit the scope of implementation of the utility model. That is, all equivalent changes and modifications made according to the content of the patent application scope of the utility model should belong to the technical scope of the utility model.
Claims
1. A particle sorting device for refractory material production, characterized in that: The invention comprises a material storage bin (1), a screening base (10), a screening box (11) and a material receiving box (12), wherein a discharge trough (2) is arranged on one side of the lower part of the material storage bin (1), a material blocking shaft (4) is arranged in the discharge trough (2), a material blocking motor (3) is arranged on one side outside the discharge trough (2), the material blocking shaft (4) is drivingly connected to the material blocking motor (3), material blocking teeth (5) are evenly arranged along the axial direction and the circumferential direction of the surface of the material blocking shaft (4), first leakage holes (6) are evenly arranged on the discharge trough (2), and the screening box (11) and the material receiving box (12) are both provided with The screening base (10) is arranged on the screening base (10), the screening box (11) is arranged above the material receiving box (12), the screening box (11) is evenly provided with second leakage holes (13), the diameter of the second leakage holes (13) is larger than the diameter of the first leakage holes (6), the screening base (10) is slidably provided with a first slide seat (14) and a second slide seat (15), the material receiving box (12) is connected to the first slide seat (14), the screening box (11) is connected to the second slide seat (15), and a power mechanism is provided between the first slide seat (14) and the second slide seat (15).
2. The particle sorting device for refractory material production according to claim 1, characterized in that: The power mechanism comprises a drive motor (16), a first connecting rod (17) and a second connecting rod (18); the drive motor (16) is arranged on one side of the first slide seat (14); one end of the first connecting rod (17) is fixed on the output shaft of the drive motor (16); the other end of the first connecting rod (17) is hinged to one end of the second connecting rod (18); and the other end of the second connecting rod (18) is hinged to the second slide seat (15).
3. The particle sorting device for refractory material production according to claim 1 or 2, characterized in that: The screening base (10) is provided with a first guide shaft (19) and a second guide shaft (20); the first slide seat (14) is sleeved on the first guide shaft (19), and the second slide seat (15) is sleeved on the second guide shaft (20).
4. The particle sorting device for refractory material production according to claim 3 is characterized in that: A first spring (21) is sleeved on both sides of the first guide shaft (19) and located on the first slide seat (14), and a second spring (22) is sleeved on both sides of the second guide shaft (20) and located on the second slide seat (15).
5. The particle sorting device for refractory material production according to claim 1, characterized in that: A first baffle (23) is provided at one end of the screening box (11), the first baffle (23) is hinged to the screening box (11), a first actuator (24) is provided between the screening box (11) and the first baffle (23), a second baffle (25) is provided at one end of the material receiving box (12), the second baffle (25) is hinged to the material receiving box (12), and a second actuator (26) is provided between the material receiving box (12) and the second baffle (25).
6. The particle sorting device for refractory material production according to claim 5, characterized in that: The screening box (11) is provided with a first cleaning mechanism, the first cleaning mechanism comprising a first cleaning motor (27), a first scraper (28), a first lead screw (29) and a first guide rod (30); the first cleaning motor (27) is arranged at an end of the screening box (11) away from the first baffle (23); the first lead screw (29) is rotatably arranged on the screening box (11) and is transmission-connected to the first cleaning motor (27); the first guide rod (30) is fixedly arranged on the screening box (11); the first scraper (28) is arranged between the first lead screw (29) and the first guide rod (30); and the first scraper (28) is threadedly connected to the first lead screw (29).
7. The particle sorting device for refractory material production according to claim 5, characterized in that: The material receiving box (12) is provided with a second cleaning mechanism, which comprises a second cleaning motor (31), a second scraper (32), a second lead screw (33) and a second guide rod (34). The second cleaning motor (31) is arranged at an end of the material receiving box (12) away from the second baffle (25). The second lead screw (33) is rotatably arranged on the material receiving box (12) and is transmission-connected to the second cleaning motor (31). The second guide rod (34) is fixedly arranged on the material receiving box (12). The second scraper (32) is arranged between the second lead screw (33) and the second guide rod (34). The second scraper (32) is threadedly connected to the second lead screw (33).
8. The particle sorting device for refractory material production according to claim 1, characterized in that: A stirring shaft (8) is arranged at the inner bottom end of the storage bin (1). The stirring shaft (8) is rotatably arranged on the storage bin (1). The stirring shaft (8) is transmission-connected to the material-blocking shaft (4). Stirring teeth (9) are evenly distributed along the circumference and axial direction of the stirring shaft (8).
9. The particle sorting device for refractory material production according to claim 5, characterized in that: A first material receiving hopper (35) is provided at the bottom of the discharge trough (2), a second material receiving hopper (36) is provided at the end of the screening box (11) close to the first baffle (23), and a third material receiving hopper (37) is provided at the end of the material receiving box (12) close to the second baffle (25).
10. The particle sorting device for refractory material production according to claim 1, characterized in that: The discharge chute (2) is evenly provided with avoidance slot holes (7) that are compatible with the material blocking teeth (5).