Continuous extrusion device for U-shaped copper material

Abstract

The utility model relates to the technical field of copper material extrusion, in particular to a U-shaped copper material continuous extrusion device which comprises an installation base and a driving assembly, a positioning film is arranged on the installation base, a U-shaped groove is formed in the middle of the positioning film, limiting pieces are arranged at the two ends of the U-shaped groove of the positioning film respectively, and a transmission piece is arranged at a through groove of the installation base. An extrusion part is arranged on the transmission part and corresponds to the U-shaped groove of the positioning film, the driving assembly is arranged in the mounting base, and the driving assembly is used for driving the extrusion part to conduct lifting adjustment through the transmission part; the conveying assembly is arranged on the mounting base, and the conveying assembly is connected with the driving assembly in a matched mode; the production efficiency and the productivity are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of copper material extrusion, in particular to a U-shaped copper material continuous extrusion device. Background Art

[0002] In modern manufacturing, efficient and precise processing of metal materials, especially copper materials, is one of the key links to ensure the performance and quality of related products. With the advancement of science and technology and the diversification of market demand, the requirements for copper processing equipment are also constantly increasing. It is not only required to have high-precision and high-efficiency extrusion molding capabilities, but also to meet the needs of continuous automated production, energy saving and consumption reduction, and good site adaptability.

[0003] Traditional copper extrusion equipment often uses a single-station processing method, which causes the equipment to frequently stop during the processing process, waiting for manual loading and unloading, seriously affecting production efficiency and capacity. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a U-shaped copper material continuous extrusion device which improves production efficiency and capacity.

[0005] Preferably, a U-shaped copper material continuous extrusion device of the utility model comprises:

[0006] The mounting base and the driving assembly are provided with a positioning film on the mounting base, a U-shaped groove is provided in the middle of the positioning film, and multiple groups of U-shaped grooves can also be provided here, fixed grooves are provided at both ends of the U-shaped groove of the positioning film, and limited position members are provided at both ends of the U-shaped groove of the positioning film, and a transmission member is provided at the sliding part of the through groove of the mounting base, and an extrusion member is provided on the transmission member, and multiple groups of extrusion members can be provided here, and the extrusion member and the U-shaped groove of the positioning film are provided accordingly, and the driving assembly is provided inside the mounting base, and the driving assembly is used for the transmission member to drive the extrusion member to perform lifting and lowering adjustment;

[0007] The conveying assembly is arranged on the mounting base 1, and the conveying assembly is cooperatively connected with the driving assembly.

[0008] Furthermore, the conveying component includes a storage box and a conduction component arranged on the mounting base, the conduction component is provided with a feeding piece, the feeding piece passes through the long slot hole of the mounting base, a conveying groove is provided in the middle of the storage box, the feeding piece is located inside the conveying groove of the storage box, and a through groove is provided on the positioning membrane side of the storage box.

[0009] Preferably, the conduction component protects multiple groups of positioning parts arranged inside the mounting base, moving parts are arranged on the multiple groups of positioning parts, support parts are symmetrically arranged at both ends of the feeding part, two groups of support parts are arranged inside the shaft hole of the moving part, and a blocking part is arranged on the moving part, and the feeding part is in contact and connected with the blocking part.

[0010] Furthermore, a spring is arranged on the feeding member, and both ends of the spring are arranged on the moving member.

[0011] Preferably, the driving assembly includes a fixing member arranged inside the mounting base, a first transmission crankshaft is arranged at the slot of the fixing member, a conducting member is arranged on the transmission member, a guide groove is arranged on the conducting member, the guide groove of the conducting member consists of a straight groove and an arc groove, and the radius of the arc groove of the conducting member is the same as the radius of the driving end of the first transmission crankshaft, and the first transmission crankshaft is arranged inside the guide groove of the transmission member.

[0012] Furthermore, the driving assembly also includes a driving motor arranged inside the mounting base, a second transmission crankshaft is coaxially arranged on the driving motor, a driven member is arranged on the moving member, the second transmission crankshaft is cooperatively connected with the driven member driving groove, a first bevel gear is coaxially arranged on the first transmission crankshaft, a second bevel gear is coaxially arranged on the second transmission crankshaft, and the first bevel gear is meshingly connected with the second bevel gear.

[0013] Preferably, fixed grooves are provided at both ends of the U-shaped groove of the positioning film, and guide rollers are provided inside the fixed grooves of the positioning film.

[0014] Furthermore, a mounting groove is provided on the mounting base, and a flow guide member is provided in the mounting groove of the mounting base.

[0015] Preferably, an auxiliary part is arranged on the fixing part, and the second transmission crankshaft is arranged in a hole groove of the auxiliary part.

[0016] Furthermore, a plurality of adjustment members are arranged at the bottom end of the mounting base.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the limit members are located at both ends of the U-shaped groove and are precisely matched with the length of the copper material, ensuring that the copper material always maintains the correct position during the extrusion process, avoiding processing defects caused by offset, and ensuring the accuracy of the extrusion process. The extrusion member and the U-shaped groove of the positioning film are correspondingly arranged so that the copper material can be extruded in the U-shaped groove of the positioning film, and the copper material can be evenly and efficiently extruded, thereby improving the processing quality and production efficiency. By arranging multiple groups of U-shaped grooves and extrusion members, the device can process multiple groups of copper materials at the same time, and the transmission member is adjusted by the drive assembly to realize the lifting and lowering drive of the extrusion member, thereby improving the application scope and processing flexibility of the device. The equipped conveying assembly is connected with the drive assembly to realize continuous feeding and extrusion operations of the copper material, avoiding the pause and waiting time of traditional single-piece processing, and significantly improving the production efficiency and capacity. Continuous extrusion operations are conducive to maintaining a stable working state of the equipment, reducing energy consumption, and reducing the labor intensity of operators, which meets the modern manufacturing industry's production requirements for high efficiency, energy saving, and automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 3 It is a partial structural schematic diagram of the utility model;

[0021] Figure 4 The schematic diagram of the parts structure of the utility model;

[0022] Markings in the accompanying drawings: 1. Mounting base; 2. Positioning film; 3. Limiting member; 4. Transmission member; 5. Extrusion member; 6. Storage box; 7. Feeding member; 8. Positioning member; 9. Moving member; 10. Support member; 11. Blocking member; 12. Spring; 13. Fixing member; 14. First transmission crankshaft; 15. Conducting member; 16. Driving motor; 17. Second transmission crankshaft; 18. Follower; 19. First bevel gear; 20. Second bevel gear; 21. Guide roller; 22. Guide member; 23. Auxiliary member; 24. Adjusting member. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] like Figures 1 to 4 As shown, a U-shaped copper material continuous extrusion device of the utility model comprises:

[0025] The mounting base 1 and the driving assembly are provided with a positioning film 2 on the mounting base 1, a U-shaped groove is provided in the middle of the positioning film 2, and multiple groups of U-shaped grooves can also be provided here, fixed grooves are provided at both ends of the U-shaped groove of the positioning film 2, and guide rollers 21 are provided inside the fixed groove of the positioning film 2, and limited position members 3 are provided at both ends of the U-shaped groove of the positioning film 2, respectively, and a transmission member 4 is provided at the sliding part of the through groove of the mounting base 1, and an extrusion member 5 is provided on the transmission member 4, and multiple groups of extrusion members 5 can be provided here, and the extrusion members 5 are provided corresponding to the U-shaped groove of the positioning film 2, and the driving assembly is provided inside the mounting base 1, and the driving assembly is used for the transmission member 4 to drive the extrusion member 5 to be lifted and lowered, and multiple groups of adjustment members 24 are provided at the bottom of the mounting base 1;

[0026] The conveying component is arranged on the mounting base 1, and the conveying component is connected with the driving component in cooperation; the limit members 3 are located at both ends of the U-shaped groove and are precisely matched with the length of the copper material, ensuring that the copper material always maintains the correct position during the extrusion process, avoiding processing defects caused by offset, and ensuring the accuracy of the extrusion process. The extrusion member 5 is arranged corresponding to the U-shaped groove of the positioning film 2 so that the copper material is extruded in the U-shaped groove of the positioning film 2, and the copper material can be extruded uniformly and efficiently, thereby improving the processing quality and production efficiency. By arranging multiple groups of U-shaped grooves and extrusion members 5, the device can process multiple groups of copper materials at the same time, and the transmission member 4 is adjusted by the driving component to realize the lifting and lowering drive of the extrusion member 5, thereby improving the application range and processing flexibility of the device. The equipped conveying component is connected with the driving component in cooperation, which can realize the continuous feeding and extrusion operation of the copper material, avoiding the pause and waiting time of traditional single-piece processing, and significantly The production efficiency and capacity are improved. The continuous extrusion operation is conducive to maintaining the stable working state of the equipment, reducing energy consumption, and reducing the labor intensity of operators, which meets the modern manufacturing industry's requirements for high efficiency, energy saving, and automation. The guide rollers 21 are arranged inside the fixed grooves at both ends of the U-shaped groove of the positioning film 2, which can provide smooth transition guidance for the copper material entering and leaving the extrusion area, reduce the friction between the copper material and the contact surface of the equipment, reduce wear, and extend the service life of the equipment. At the same time, smooth guidance helps to maintain the stability of the copper material during the extrusion process and avoid processing quality problems caused by shaking or jamming. The bottom of the mounting base 1 is provided with multiple sets of adjustment parts 24, which can be used to fine-tune the overall height of the equipment according to actual working conditions or ground flatness, ensuring that the equipment can maintain a stable and horizontal working state in various environments, further improving the site adaptability and working stability of the equipment. This adjustable design also facilitates the handling, installation and maintenance of the equipment, and improves the ease of use of the equipment.

[0027] like Figures 1 to 4As shown, as a preferred solution, the conveying component includes a storage box 6 and a conduction component arranged on the mounting base 1, and a feeding piece 7 is arranged on the conduction component. The feeding piece 7 passes through the long slot hole of the mounting base 1, and a conveying groove is arranged in the middle of the storage box 6. The feeding piece 7 is located inside the conveying groove of the storage box 6, and the storage box 6 is provided with a through groove on the side of the positioning film 2. The width of the through groove of the storage box 6 is between the thickness of one group of copper materials and the thickness of two groups of copper materials. The height of the feeding piece 7 located in the inner cavity of the storage box 6 is less than the thickness of one group of copper materials; the conveying component includes the storage box 6, the conduction component and the feeding piece 7, which realizes the automatic and continuous supply of copper materials. The storage box 6 stores a certain amount of copper materials to be processed, and the copper materials are sequentially fed into the U-shaped groove of the positioning film 2 for extrusion processing through the conduction component and the feeding piece 7. This design greatly simplifies manual operation, reduces the time for frequent loading and adjustment, ensures the continuous operation of the equipment, and significantly improves The production efficiency and output are improved. The width of the through groove on the side of the storage box 6 is set between the thickness of one group of copper materials and the thickness of two groups of copper materials, ensuring that only one group of copper materials is allowed to pass through at a time, effectively preventing material accumulation or blockage, and ensuring the orderly progress of the processing process. The height of the feeding piece 7 in the inner cavity of the storage box 6 is less than the thickness of one group of copper materials, ensuring that the copper materials can be smoothly transported to the positioning film 2 to avoid material jamming. The storage box 6 serves as a centralized storage unit, which is convenient for unified management and monitoring of copper materials, helps to grasp the material consumption in real time, replenish inventory in time, and avoid production interruptions due to material shortages. At the same time, the device has a compact structure and high space utilization, and is easy to arrange and use in a limited production environment. This integrated design simplifies the overall architecture of the equipment, reduces the demand for external connectors and auxiliary equipment, reduces the complexity of the equipment, and is conducive to equipment maintenance and troubleshooting.

[0028] like Figures 1 to 4 As shown, as a preferred solution, further, the conducting component protects multiple groups of positioning members 8 arranged inside the mounting base 1, and moving members 9 are slidably arranged on the multiple groups of positioning members 8. Support members 10 are symmetrically arranged at both ends of the feeding member 7, and two groups of support members 10 are arranged inside the shaft hole of the moving member 9. A blocking member 11 is arranged on the moving member 9, and the feeding member 7 is in contact and connected with the blocking member 11. A spring 12 is arranged on the feeding member 7, and both ends of the spring 12 are arranged on the moving member 9; by adding multiple groups of positioning members 8, moving members 9, support members 10, blocking members 11 and springs 12 in the conducting component, a precise support and guiding system for the feeding member 7 is formed, and the support member 10 ensures that the feeding member 7 maintains vertical stability during the movement through the blocking member 11 to avoid poor feeding caused by tilting or swinging, and the feeding member 7 is rotatably installed so that the copper material inside the storage box 6 will not be driven during the return journey after feeding, and the spring 12 is used to reset the feeding member 7 after it contacts and falls off the copper material and is limited by the blocking member 11 again.

[0029] like Figures 1 to 4As shown, as a preferred solution, the driving assembly includes a fixing member 13 arranged inside the mounting base 1, a first transmission crankshaft 14 is rotatably arranged at the slot of the fixing member 13, a transmission member 15 is arranged on the transmission member 4, a guide groove is arranged on the transmission member 15, the guide groove of the transmission member 15 is composed of a straight groove and an arc groove, and the radius of the arc groove of the transmission member 15 is the same as the radius of the driving end of the first transmission crankshaft 14, the first transmission crankshaft 14 is arranged inside the guide groove of the transmission member 15, and the driving assembly also includes a driving motor 16 arranged inside the mounting base 1, and a first transmission crankshaft 14 is coaxially arranged on the driving motor 16. The second transmission crankshaft 17, a driven member 18 is arranged on the moving member 9, the second transmission crankshaft 17 is matched with the driving groove of the driven member 18, the first transmission crankshaft 14 is coaxially provided with a first bevel gear 19, the second transmission crankshaft 17 is coaxially provided with a second bevel gear 20, the first bevel gear 19 is meshed with the second bevel gear 20, the meshing transmission ratio of the first bevel gear 19 and the second bevel gear 20 is 1:1, the fixing member 13 is provided with an auxiliary member 23, the second transmission crankshaft 17 is provided with an auxiliary member 23 hole groove, the transmission member 4 drives the extrusion member 5 to move up and down when the feeding member 7 is in After the conveying is completed, it returns to the state; the driving component adopts a precise transmission mechanism such as a fixing part 13, a first transmission crankshaft 14, a second transmission crankshaft 17, a first bevel gear 19, a second bevel gear 20 and a transmission part 15, so as to realize efficient and smooth transmission of power, ensure that the lifting and lowering action of the extrusion part 5 is accurately controllable, and the 1:1 transmission ratio between the bevel gears is set. The driving component realizes the synchronous control of the lifting and lowering action of the extrusion part 5 and the conveying action of the feeding part 7 through the meshing connection of the first transmission crankshaft 14, the second transmission crankshaft 17, the first bevel gear 19 and the second bevel gear 20. When the transmission When the extrusion component 5 is lifted and lowered by the extrusion component 4, the feeding component 7 is in the return state after the conveying is completed, which ensures the seamless connection between the two key processes of extrusion and feeding, avoids production delays or equipment conflicts caused by improper coordination between the processes, and improves the overall working efficiency of the equipment. The driving component adopts compact transmission methods such as crankshaft transmission and bevel gear meshing, and the auxiliary component 23 positions and supports the second transmission crankshaft 17, which effectively reduces the size of the equipment and improves space utilization. This compact design enables the equipment to be flexibly arranged in a limited production environment and has strong adaptability.

[0030] like Figures 1 to 4 As shown, as a preferred solution, a mounting groove is provided on the mounting base 1, and the mounting groove is located in the middle of the positioning membrane 2 and the transmission member 4. A guide member 22 is provided in the mounting groove of the mounting base 1; the guide member 22 allows the copper material pushed by the feeding member 7 to fall off the bent copper material, and then the copper material falls into 22 by gravity for guidance and centralized collection.

[0031] like Figures 1 to 4 As shown, as a preferred solution, its working process is as follows:

[0032] Put the copper material to be processed into the conveying groove of the storage box 6 to ensure that the copper material is neatly arranged in the specified direction, start the driving motor 16, and drive the feeding member 7 to reciprocate along the precise guide of the positioning member 8 and the moving member 9 through the precise transmission of the first transmission crankshaft 14, the second transmission crankshaft 17, the first bevel gear 19, and the second bevel gear 20, and the cooperation of the driven member 18 and the moving member 9. The feeding member 7 pushes a group of copper materials at the bottom of the storage box 6 to the U-shaped groove of the positioning film 2. When the feeding member 7 feeds the copper material into the U-shaped groove, the driving assembly drives the extrusion member 5 to move up and down precisely through the cooperation of the transmission member 15 and the first transmission crankshaft 14, so as to extrude the copper material in the U-shaped groove evenly and efficiently. The U-shaped structure is formed by pressing to form the required U-shaped structure. After the copper material is bent in the U-shaped groove, the feeding piece 7 no longer applies thrust to the bent copper material during the return process, and when the feeding piece 7 is separated from the copper material, it is reset and the blocking piece 11 is released under the action of the spring 12. When the feeding piece 7 returns to the starting position, the extrusion piece 5 has completed a lifting cycle and returns to its original position to prepare for the next extrusion action. When the feeding piece 7 transports the copper material again, the copper material bent by the positioning film 2 is pushed out of the mold, and then falls into the guide piece 22 on the mounting base 1 under the action of gravity, and is collected by the guide piece 22. The operator observes the consumption of the copper material in the storage box 6 and replenishes the inventory in time to avoid production interruption caused by material shortage.

[0033] The utility model provides a U-shaped copper material continuous extrusion device, and its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A U-shaped copper material continuous extrusion device, characterized in that: include: A mounting base and a driving assembly, wherein a positioning film is arranged on the mounting base, a U-shaped groove is arranged in the middle of the positioning film, and limiting members are arranged at both ends of the U-shaped groove of the positioning film, respectively; a transmission member is arranged at the through groove of the mounting base, and an extrusion member is arranged on the transmission member, and the extrusion member is arranged corresponding to the U-shaped groove of the positioning film, and the driving assembly is arranged inside the mounting base, and the driving assembly is used for the transmission member to drive the extrusion member to perform lifting and lowering adjustment; The conveying assembly is arranged on the mounting base and is cooperatively connected with the driving assembly.

2. A U-shaped copper material continuous extrusion device as claimed in claim 1, characterized in that: The conveying component includes a storage box and a conduction component arranged on the mounting base, the conduction component is provided with a feeding piece, the feeding piece passes through the long slot hole of the mounting base, a conveying groove is arranged in the middle of the storage box, the feeding piece is located inside the conveying groove of the storage box, and the storage box is provided with a through groove on the positioning membrane side.

3. A U-shaped copper material continuous extrusion device as claimed in claim 2, characterized in that: The conduction component protects multiple groups of positioning parts arranged inside the mounting base, and moving parts are arranged on the multiple groups of positioning parts. Support parts are symmetrically arranged at both ends of the feeding part, and two groups of support parts are arranged inside the shaft hole of the moving part. A blocking part is arranged on the moving part, and the feeding part is in contact with the blocking part.

4. A U-shaped copper material continuous extrusion device as claimed in claim 3, characterized in that: The feeding member is provided with a spring, and both ends of the spring are provided on the moving member.

5. A U-shaped copper material continuous extrusion device as claimed in claim 3, characterized in that: The driving assembly includes a fixing member arranged inside the mounting base, a first transmission crankshaft is arranged at the slot of the fixing member, a conducting member is arranged on the transmission member, a guide groove is arranged on the conducting member, the guide groove of the conducting member consists of a straight groove and an arc groove, and the radius of the arc groove of the conducting member is the same as the radius of the driving end of the first transmission crankshaft, and the first transmission crankshaft is arranged inside the guide groove of the transmission member.

6. A U-shaped copper material continuous extrusion device as claimed in claim 5, characterized in that: The driving assembly also includes a driving motor arranged inside the mounting base, a second transmission crankshaft is coaxially arranged on the driving motor, a driven member is arranged on the moving member, the second transmission crankshaft is cooperatively connected with the driven member driving groove, a first bevel gear is coaxially arranged on the first transmission crankshaft, a second bevel gear is coaxially arranged on the second transmission crankshaft, and the first bevel gear is meshingly connected with the second bevel gear.

7. A U-shaped copper material continuous extrusion device as claimed in claim 1, characterized in that: Both ends of the positioning film U-shaped groove are provided with fixing grooves, and guide rollers are provided inside the positioning film fixing grooves.

8. A U-shaped copper material continuous extrusion device as claimed in claim 1, characterized in that: The mounting base is provided with a mounting groove, and a flow guide is provided in the mounting groove of the mounting base.

9. A U-shaped copper material continuous extrusion device as claimed in claim 6, characterized in that: An auxiliary part is arranged on the fixing part, and the second transmission crankshaft is arranged in a hole groove of the auxiliary part.

10. A U-shaped copper material continuous extrusion device as claimed in claim 1, characterized in that: A plurality of adjustment members are arranged at the bottom end of the mounting base.

Images