Polishing machine for ceramic tube machining
By designing a polishing machine for ceramic tube processing, including automatic polishing and dust reduction mechanism, the problem of precise control and dust flying caused by hand-held polishing in ceramic tube polishing equipment is solved, and an efficient and safe ceramic tube polishing process is achieved.
Patent Information
- Application Number
- CN202421618828.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing ceramic tube polishing equipment requires workers to hold it, which makes it difficult to accurately control the polishing amount, unstable polishing quality and poor accuracy, and at the same time, there is a risk of explosion when flying dust, which endangers human health.
A polishing machine for ceramic tube processing is designed, including a polishing mechanism and a dust reduction mechanism. The polishing mechanism realizes automatic polishing of ceramic pipes through the combination of motor, drive wheel, transmission wheel and polishing wheel; the dust reduction mechanism uses a water tank, solenoid valve, water pump and spray head to disperse dust by spraying water to prevent it from floating.
Automatic polishing of ceramic tubes is realized, avoiding the problem of difficult to accurately control the polishing amount and unstable polishing quality. At the same time, it effectively reduces the risk of dust flying, improves the production environment, and reduces the harm to human health.
Smart Images
Figure CN222843809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tube processing, in particular to a polishing machine for ceramic tube processing. Background Art
[0002] Ceramic tubes have the characteristics of good insulation, high wear resistance, long life, easy installation, and significant economic benefits. Therefore, ceramic tubes are widely used as insulators in power line construction. After the initial formation of ceramic tubes, they need to be further processed, such as cutting, grinding, inspection, rework, etc.
[0003] However, the prior art still has the following problems:
[0004] First, when the existing polishing equipment is used to process and polish the ceramic tube, most of them require workers to hold the ceramic tube for polishing, which makes it difficult to accurately control the polishing amount, and the polishing quality is unstable and the precision is poor;
[0005] Secondly, the existing polishing equipment will generate dust during the polishing process. A large amount of dust floating in the air can easily cause a dust explosion, which is very dangerous and can easily enter the human respiratory tract and skin. The production environment is harsh, which is harmful to human health and has high labor production costs. Utility Model Content
[0006] In order to solve the problems that workers need to hold ceramic tubes for polishing, which makes it difficult to accurately control the polishing amount, the polishing quality is unstable and the precision is poor, and dust is flying. A large amount of dust floating in the air can easily cause dust explosion, which is highly dangerous and the dust can easily enter the human respiratory tract and skin, resulting in a bad production environment and endangering human health; the purpose of the utility model is to provide a polishing machine for ceramic tube processing.
[0007] To solve the above technical problems, the utility model adopts the following technical solutions: a polishing machine for ceramic tube processing, comprising a table top, a dust reduction mechanism fixedly connected to the upper end of the table top, a polishing mechanism fixedly connected to the upper end of the table top, the polishing mechanism comprising a mounting frame and a rotating rod, the upper end of the mounting frame is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a driving wheel, the outer surface of the driving wheel is rotatably connected to a belt, the inner surface of the belt is rotatably connected to a transmission wheel, one side of the transmission wheel is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is fixedly connected to a rotating wheel, the outer surface of the rotating rod is fixedly connected to a polishing wheel, one end of the rotating rod is fixedly connected to a first bevel gear, the outer surface of the first bevel gear is meshingly connected to a second bevel gear, the lower end of the second bevel gear is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the second bevel gear.
[0008] Preferably, the dust reduction mechanism includes a water tank, one side of the water tank is fixedly connected with a connecting pipe, one end of the connecting pipe is fixedly connected with a solenoid valve, one end of the solenoid valve is fixedly connected with a water pump, one end of the water pump is fixedly connected with a pipe, one end of the pipe is fixedly connected with a spray head, both ends of the spray head are fixedly connected with fixing rods, one end of the fixing rods is fixedly connected with a connecting plate, the lower end of the connecting plate is fixedly connected with two supporting rods, and the lower ends of the two supporting rods are fixedly connected to the table top, so that the dust generated by polishing can be reduced during polishing to prevent it from floating in the air.
[0009] Preferably, the outer surface of the rotating shaft is rotatably connected to a first fixing frame, and the lower end of the first fixing frame is fixedly connected to the table top. The outer surface of the rotating rod is rotatably connected to a second fixing frame, and the lower end of the second fixing frame is fixedly connected to the table top. The upper end of the water tank is provided with a water inlet, the outer surface of the water inlet is contacted and connected to a tank cover, the lower end of the pipe is fixedly connected to a fixing bar, and the lower end of the fixing bar is fixedly connected to the table top.
[0010] Preferably, four support columns are fixedly connected to the upper end of the table, and support bars are fixedly connected to the upper ends of the four support columns, so as to support the ceramic tube during polishing. Fixing pieces are fixedly connected to both sides of the support bar, and support wheels are rotatably connected to the upper ends of the fixing pieces, so as to keep the ceramic tube on the support bar during polishing.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The utility model is provided with a polishing mechanism, in which the motor, driving wheel, transmission wheel, rotating wheel and polishing wheel are used, so that the worker does not need to hold the ceramic tube for polishing, and the polishing amount is difficult to accurately control and the polishing quality is unstable and the precision is poor.
[0013] 2. The utility model is provided with a dust suppression mechanism, in which the water tank, solenoid valve, water pump, pipeline and sprinkler head are used to avoid the danger of explosion caused by flying dust, improve the production environment and reduce the harm to human health. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model.
[0016] Figure 2 For this utility model Figure 1 A magnified view of the structure in the middle.
[0017] Figure 3 It is a schematic diagram of the polishing mechanism of the utility model.
[0018] Figure 4 It is a schematic diagram of the dust reduction mechanism of the utility model.
[0019] In the figure: 1. table; 2. polishing mechanism; 21. mounting frame; 22. first motor; 23. driving wheel; 24. belt; 25. transmission wheel; 26. rotating shaft; 261. first fixed frame; 27. rotating wheel; 28. second fixed frame; 281. rotating rod; 282. polishing wheel; 29. first bevel gear; 291. second bevel gear; 292. second motor; 3. dust suppression mechanism; 31. water tank; 311. water inlet; 312. tank cover; 32. connecting pipe; 33. solenoid valve; 34. water pump; 35. pipeline; 351. fixing strip; 36. spray head; 37. fixing rod; 38. connecting plate; 39. support rod; 4. support column; 41. support strip; 5. fixing piece; 51. support wheel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1: Figure 1-3 As shown, the utility model provides a polishing machine for ceramic tube processing, including a table top 1, a dust reduction mechanism 3 is fixedly connected to the upper end of the table top 1, a polishing mechanism 2 is fixedly connected to the upper end of the table top 1, the polishing mechanism 2 includes a mounting frame 21 and a rotating rod 281, the upper end of the mounting frame 21 is fixedly connected to a first motor 22, the output end of the first motor 22 is fixedly connected to a driving wheel 23, the outer surface of the driving wheel 23 is rotatably connected to a belt 24, the inner surface of the belt 24 is rotatably connected to a transmission wheel 25, one side of the transmission wheel 25 is fixedly connected to a rotating shaft 26, the outer surface of the rotating shaft 26 is fixedly connected to a rotating wheel 27, the outer surface of the rotating rod 281 is fixedly connected to a polishing wheel 282, one end of the rotating rod 281 is fixedly connected to a first bevel gear 29, the outer surface of the first bevel gear 29 is meshingly connected to a second bevel gear 291, the lower end of the second bevel gear 291 is fixedly connected to a second motor 292, and the output end of the second motor 292 is fixedly connected to the second bevel gear 291.
[0022] The outer surface of the rotating shaft 26 is rotatably connected to a first fixing frame 261 , and the lower end of the first fixing frame 261 is fixedly connected to the tabletop 1 .
[0023] By adopting the above technical solution, support and fixation can be provided for the rotation of the rotating shaft 26.
[0024] The outer surface of the rotating rod 281 is rotatably connected to the second fixing frame 28 , and the lower end of the second fixing frame 28 is fixedly connected to the table top 1 .
[0025] By adopting the above technical solution, support and fixation can be provided for the rotation of the rotating rod 281.
[0026] A water inlet 311 is formed at the upper end of the water tank 31 , and a tank cover 312 is in contact with the outer surface of the water inlet 311 .
[0027] By adopting the above technical solution, it is convenient to add water into the water tank 31 and seal the water tank 31.
[0028] The lower end of the pipe 35 is fixedly connected to a fixing bar 351 , and the lower end of the fixing bar 351 is fixedly connected to the table top 1 .
[0029] By adopting the above technical solution, the pipeline 35 can be fixed and supported.
[0030] Four support columns 4 are fixedly connected to the upper end of the table top 1 , and support bars 41 are fixedly connected to the upper ends of the four support columns 4 .
[0031] By adopting the above technical solution, the ceramic tube can be supported during polishing.
[0032] The two sides of the support bar 41 are fixedly connected with fixing members 5 , and the upper end of the fixing member 5 is rotatably connected with a supporting wheel 51 .
[0033] By adopting the above technical solution, the ceramic tube can be always kept on the support bar 41 during polishing.
[0034] Embodiment 2: Figure 4 As shown, the dust reduction mechanism 3 includes a water tank 31, one side of the water tank 31 is fixedly connected with a connecting pipe 32, one end of the connecting pipe 32 is fixedly connected with a solenoid valve 33, one end of the solenoid valve 33 is fixedly connected with a water pump 34, one end of the water pump 34 is fixedly connected with a pipe 35, one end of the pipe 35 is fixedly connected with a spray head 36, both ends of the spray head 36 are fixedly connected with a fixing rod 37, one end of the fixing rod 37 is fixedly connected with a connecting plate 38, the lower end of the connecting plate 38 is fixedly connected with two supporting rods 39, and the lower ends of the two supporting rods 39 are fixedly connected to the table top 1.
[0035] By adopting the above technical solution, the dust generated by polishing can be reduced during polishing to prevent it from floating in the air.
[0036] Working principle: First, the staff puts the ceramic tube on the support bar 41, starts the first motor 22 and the second motor 292 on the polishing mechanism 2, the output end of the first motor 22 drives the driving wheel 23 to rotate, the driving wheel 23 rotates to drive the belt 24, the belt 24 rotates to drive the transmission wheel 25, the transmission wheel 25 rotates to drive the rotating shaft 26 on the first fixed frame 261, the rotating shaft 26 rotates to drive the rotating wheel 27, the rotating wheel 27 rotates to drive the ceramic tube to rotate and move, the ceramic tube moves on the support bar 41 on the support wheel 5 1 is controlled to prevent the ceramic tube from falling, the output end of the second motor 292 drives the second bevel gear 291 to rotate, the second bevel gear 291 rotates to drive the first bevel gear 29 to rotate, the first bevel gear 29 rotates to drive the rotating rod 281 to rotate, the rotating rod 281 rotates to drive the polishing wheel 282 to rotate, the polishing wheel 282 rotates to polish the ceramic tube, during the polishing process, the solenoid valve 33 is opened to start the water pump 34, and water enters the pipe 35 from the water tank 31 and is sprayed out from the spray head 36 to reduce dust on the polished ceramic tube.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A polishing machine for ceramic tube processing, comprising a table (1), characterized in that: The upper end of the table top (1) is fixedly connected to a dust reduction mechanism (3), and the upper end of the table top (1) is fixedly connected to a polishing mechanism (2); The polishing mechanism (2) comprises a mounting frame (21) and a rotating rod (281); the upper end of the mounting frame (21) is fixedly connected to a first motor (22); the output end of the first motor (22) is fixedly connected to a driving wheel (23); the outer surface of the driving wheel (23) is rotatably connected to a belt (24); the inner surface of the belt (24) is rotatably connected to a transmission wheel (25); one side of the transmission wheel (25) is fixedly connected to a rotating shaft (26); the outer surface of the rotating shaft (26) is fixedly connected to a rotating wheel (27); the outer surface of the rotating rod (281) is fixedly connected to a polishing wheel (282); one end of the rotating rod (281) is fixedly connected to a first bevel gear (29); the outer surface of the first bevel gear (29) is meshingly connected to a second bevel gear (291); the lower end of the second bevel gear (291) is fixedly connected to a second motor (292); and the output end of the second motor (292) is fixedly connected to the second bevel gear (291).
2. A polishing machine for ceramic tube processing as claimed in claim 1, characterized in that: The dust reduction mechanism (3) comprises a water tank (31), one side of the water tank (31) is fixedly connected to a connecting pipe (32), one end of the connecting pipe (32) is fixedly connected to a solenoid valve (33), one end of the solenoid valve (33) is fixedly connected to a water pump (34), one end of the water pump (34) is fixedly connected to a pipe (35), one end of the pipe (35) is fixedly connected to a spray head (36), both ends of the spray head (36) are fixedly connected to fixing rods (37), one end of the fixing rod (37) is fixedly connected to a connecting plate (38), the lower end of the connecting plate (38) is fixedly connected to two supporting rods (39), and the lower ends of the two supporting rods (39) are fixedly connected to the table top (1).
3. A polishing machine for ceramic tube processing as claimed in claim 1, characterized in that: The outer surface of the rotating shaft (26) is rotatably connected to a first fixing frame (261), and the lower end of the first fixing frame (261) is fixedly connected to the table top (1).
4. A polishing machine for ceramic tube processing as claimed in claim 1, characterized in that: The outer surface of the rotating rod (281) is rotatably connected to a second fixing frame (28), and the lower end of the second fixing frame (28) is fixedly connected to the table top (1).
5. A polishing machine for ceramic tube processing as claimed in claim 2, characterized in that: A water inlet (311) is provided at the upper end of the water tank (31), and the outer surface of the water inlet (311) is in contact with a tank cover (312).
6. A polishing machine for ceramic tube processing as claimed in claim 2, characterized in that: The lower end of the pipe (35) is fixedly connected to a fixing strip (351), and the lower end of the fixing strip (351) is fixedly connected to the table top (1).
7. A polishing machine for ceramic tube processing as claimed in claim 1, characterized in that: Four support columns (4) are fixedly connected to the upper end of the table top (1), and support bars (41) are fixedly connected to the upper ends of the four support columns (4).
8. A polishing machine for ceramic tube processing as claimed in claim 7, characterized in that: The two sides of the support bar (41) are fixedly connected with fixing members (5), and the upper end of the fixing member (5) is rotatably connected with a supporting wheel (51).