Molding rapping device
By designing a forming vibration and tapping device, and using automation technology to evenly distribute the vibration force, the problems of low manual tapping efficiency and unstable finished product quality are solved, and a more efficient forming process and better quality finished products are achieved.
Patent Information
- Application Number
- CN202421769986.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-24
AI Technical Summary
During the molding process of existing plug rods, manual knocking molds cannot evenly distribute the knocking force, resulting in low efficiency and unstable finished product quality.
A forming vibration and shaking device is designed, including a gantry, a placement table, a mold body, a rotating component, a moving component and a vibration and shaking component. The vibration and shaking operation is carried out through an automated method to ensure the uniform distribution of vibration and shaking force.
The uniform distribution of vibration force is achieved, the bubbles inside the mold are eliminated, the density of the material and the quality of the finished product are improved, and the vibration efficiency is improved.
Smart Images
Figure CN222844367U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rapping devices, and in particular to a forming rapping device. Background Art
[0002] The stopper rod is a refractory rod installed in the ladle that controls the opening and closing of the water inlet and the flow of molten steel by lifting and displacing. It is also called a ceramic stopper rod. During the stopper rod forming process, the clay needs to be injected into the forming mold, and then the mold is knocked to compact the clay.
[0003] At present, the general vibration method is to manually knock the mold to make the clay in the mold dense, remove bubbles, and thus improve the quality of the finished product.
[0004] However, manual knocking cannot balance the knocking force on the one hand, and on the other hand it increases the intensity of manual labor, resulting in reduced efficiency. Utility Model Content
[0005] In order to improve the efficiency of rapping, the present application provides a forming rapping device.
[0006] The present application provides a forming rapping device, which adopts the following technical solution:
[0007] A forming rapping device comprises a gantry, a placing table, a mold body, a moving assembly and a rapping assembly, wherein the gantry and the placing table are both fixed on the ground, and the placing table is located on one side of the gantry; the mold body is arranged on the placing table and is rotatably connected to the placing table through a rotating assembly; the moving assembly is arranged on the gantry, and the rapping assembly is arranged on the moving assembly, the moving assembly is used to drive the rapping assembly to move in a vertical direction, and the rapping assembly is used to knock the mold body.
[0008] By adopting the above technical solution, when the mold body is placed on the placement table, the rotating component mobilizes the mold body to rotate, the moving component drives the rapping component to move up and down, and the rapping component knocks the mold body, ensuring the uniform distribution of the rapping force, effectively eliminating the bubbles inside the mold, and improving the density of the material, thereby improving the quality of the finished product;
[0009] The rapping operation is performed in an automated manner, which reduces the tediousness of manual operation and improves the efficiency of rapping.
[0010] Optionally, the moving assembly includes a driving part and a moving part, the driving part includes a driving motor, gear one and gear two, the driving motor is fixedly connected to the top of the gantry, and the gear one is coaxially fixed to the output shaft of the driving motor; the gear two is rotatably connected to the gantry, and the gear one and the gear two are jointly sleeved with a chain; the moving part is arranged on the driving part, and is used to drive the rapping assembly to move in a vertical direction.
[0011] By adopting the above technical solution, the driving motor drives gear one to rotate, gear one drives the chain to rotate, the chain drives gear two to rotate, and gear two drives the moving part to move up and down. The moving part can achieve fast and accurate movement, thereby greatly improving the efficiency of the rapping operation.
[0012] Optionally, the moving part includes a screw, a moving plate and a guide plate, the screw is coaxially fixedly connected to the gear 2, and the axial direction is the vertical direction; the screw is passed through the moving plate and is threadedly connected to the moving plate; the guide plates are provided in two groups, and the two groups of guide plates are respectively located on the two side edges of the gantry inner frame, each group of guide plates is provided with two, the two guide plates are arranged opposite to each other, and a distance is left between them, and the moving plate is located between the two guide plates.
[0013] By adopting the above technical solution, the chain drives gear two to rotate, gear two drives the screw to rotate, and under the guidance of the guide plate, the screw drives the movable plate to move up and down, avoiding deviation or shaking, ensuring the stable operation of the entire rapping device, thereby further enhancing the stability of the device.
[0014] Optionally, the rapping assembly includes a rotating motor and a knocking flexible member, the rotating motor is fixedly connected to the moving plate, and one end of the knocking flexible member is fixedly connected to the output shaft of the rotating motor.
[0015] By adopting the above technical scheme, the rotating motor drives the knocking flexible part to rotate, and the knocking flexible part whips the mold body. Under the rotation of the mold body, the knocking flexible part can evenly transmit the rapping force to the mold body, thereby accelerating the flow and compaction process of the material inside the mold, and then it is easy to improve the molding efficiency and shorten the production cycle.
[0016] Optionally, a plurality of the knocking flexible members are provided, and the plurality of the knocking flexible members are arranged around the axis direction of the output shaft of the rotating motor.
[0017] By adopting the above technical solution, a wider knocking coverage can be achieved when the rotary motor rotates, which helps to ensure that all parts of the mold can be evenly knocked, thereby improving product quality and molding effects.
[0018] Optionally, the rotating assembly includes a rotating motor, a rotating column and a rotating disk, a placement slot is opened on the placement table, the rotating motor is fixedly connected in the placement slot, the rotating column is fixedly connected to the output shaft of the rotating motor, and the rotating disk is fixedly connected to one end of the rotating column away from the rotating motor.
[0019] By adopting the above technical solution, the rotating motor drives the rotating column to rotate, the rotating column drives the rotating disk to rotate, and the rotating disk drives the mold body to rotate, so that all surfaces of the mold body can be evenly knocked, thereby improving product quality and molding effect.
[0020] Optionally, the striking flexible member is an iron chain.
[0021] By adopting the above technical solution, the iron chain, as a flexible material, has good flexibility and strength, so that it can effectively transmit force when it is impacted or vibrated, and is not easily broken or damaged, thereby ensuring a stable and effective knocking effect during the vibration process.
[0022] Optionally, the driving motor, the rotating motor and the rotary motor are electrically connected to a control box, and the control box is fixedly connected to one side of the gantry.
[0023] By adopting the above technical solution, all motors are centrally controlled through the control box, making the operation of the entire system simpler and more unified.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. By setting the driving part and the moving part, the stable operation of the entire rapping device is ensured, thereby further enhancing the stability of the device;
[0026] 2. By setting a rotating motor and tapping the flexible parts, the flow and compaction process of the material inside the mold can be accelerated, thereby easily improving the molding efficiency and shortening the production cycle;
[0027] 3. By setting a rotating motor, a rotating column and a rotating disk, each surface of the mold body can be evenly struck, thereby improving product quality and molding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0029] Figure 2 is a cross-sectional view of a rotating assembly in an embodiment of the present application;
[0030] Figure 3 It is a cross-sectional view of the moving component in the embodiment of the present application.
[0031] Description of reference numerals:
[0032] 1. Gantry; 11. Through slot; 12. Rotating slot; 2. Placement table; 21. Placement slot; 3. Mold body; 4. Rotation assembly; 41. Rotating motor; 42. Rotating column; 43. Rotating disk; 44. Control box; 5. Moving assembly; 51. Driving part; 511. Driving motor; 512. Gear 1; 513. Gear 2; 514. Chain; 52. Moving part; 521. Screw; 522. Moving plate; 523. Guide plate; 6. Vibrating assembly; 61. Rotating motor; 62. Knocking flexible part. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-3 This application is described in further detail.
[0034] The present application embodiment discloses a forming rapping device. Figure 1 and Figure 2 A forming rapping device includes a gantry 1, a placement table 2, a mold body 3, a rotating component 4, a moving component 5 and a rapping component 6. The gantry 1 and the placement table 2 are both fixed on the ground, the placement table 2 is located on one side of the gantry 1, the mold body 3 is arranged on the placement table 2, the rotating component 4 is arranged on the placement table 2, and is used to drive the mold body 3 to rotate, the moving component 5 is arranged on the gantry 1, and the rapping component 6 is arranged on the moving component 5. The moving component 5 is used to drive the rapping component 6 to move in the vertical direction, and the rapping component 6 is used to knock the mold body 3.
[0035] When in use, the mold body 3 is placed on the placement table 2, the rotating component 4 mobilizes the mold body 3 to rotate, the moving component 5 drives the rapping component 6 to move up and down, and the rapping component 6 knocks the mold body 3, ensuring the uniform distribution of the rapping force, effectively eliminating the bubbles inside the mold, and improving the density of the material, thereby improving the quality of the finished product; the rapping operation is performed in an automated manner, which reduces the tediousness of manual operation and thereby improves the efficiency of the rapping.
[0036] Reference Figure 1 and Figure 2 The gantry 1 is in a rectangular frame shape and is vertically arranged. The gantry 1 is inserted on the ground. The placement platform 2 is in a rectangular plate shape and is horizontally arranged. The placement platform 2 is located on one side of the gantry 1. The length direction of the placement platform 2 is arranged parallel to the width direction of the gantry 1. The placement platform 2 is provided with a placement groove 21, which is in a circular groove shape and is located on a side close to the gantry 1.
[0037] Reference Figure 1 and Figure 2The rotating assembly 4 includes a rotating motor 41, a rotating column 42 and a rotating disk 43. The rotating motor 41 is fixedly connected to the center of the placement slot 21 and is electrically connected to a control box 44. The control box 44 is fixedly connected to the side of the gantry 1.
[0038] The rotating column 42 is circular and vertically arranged. The rotating column 42 is fixedly connected to the output shaft of the rotating motor 41. The rotating disk 43 is circular and fixedly connected to one end of the rotating column 42 away from the rotating motor 41. The outer periphery of the rotating disk 43 abuts against the inner periphery of the placement groove 21.
[0039] Reference Figure 1 and Figure 3 The mold body 3 is in a circular column shape and is vertically arranged, and the mold body 3 is located on the rotating disk 43. A through slot 11 is provided in the gantry 1, and the through slot 11 is in a rectangular slot shape and is located at the top of the gantry 1. A rotating slot 12 is provided on the vertical rod side of the gantry 1.
[0040] Reference Figure 1 and Figure 3 The moving assembly 5 includes a driving part 51 and a moving part 52. The driving part 51 includes a driving motor 511, a gear 1 512 and a gear 2 513. The driving motor 511 is fixedly connected to the top of the gantry 1 and is electrically connected to the control box 44. The gear 1 512 is coaxially fixedly connected to the output shaft of the driving motor 511 and is located in the through slot 11. The gear 2 513 is rotatably connected in the through slot 11, and the gear 1 512 and the gear 2 513 are jointly sleeved with a chain 514.
[0041] Reference Figure 3 The moving part 52 includes a screw 521, a moving plate 522 and a guide plate 523. The screw 521 is vertically arranged and located in the rotating groove 12. The screw 521 is coaxially fixedly connected with the gear 2 513. The moving plate 522 is in the shape of a rectangular plate and is vertically arranged. The screw 521 is penetrated on the moving plate 522 and is threadedly connected with the moving plate 522.
[0042] Reference Figure 1 and Figure 3 There are two groups of guide plates 523 , which are respectively located on the two side edges of the inner frame of the gantry 1 , and each group of guide plates 523 is provided with two. The two guide plates 523 are arranged opposite to each other with a distance between them, and the movable plate 522 is located between the two guide plates 523 .
[0043] Reference Figure 1 The rapping assembly 6 includes a rotating motor 61 and a striking flexible member 62. The rotating motor 61 is fixedly connected to the moving plate 522 and is located on a side close to the placement table 2. The rotating motor 61 is electrically connected to the electric control box.
[0044] Reference Figure 1There are two knocking flexible members 62, and the two knocking flexible members 62 are evenly arranged around the axis direction of the output shaft of the rotating motor 61, and one end of the knocking flexible member 62 is fixedly connected to the output shaft of the rotating motor 61. In the embodiment of the present application, the knocking flexible member 62 is an iron chain.
[0045] When in use, the control box 44 controls the output shaft of the rotating motor 41 to rotate, the rotating motor 41 drives the rotating column 42 to rotate, the rotating column 42 drives the rotating disk 43 to rotate, and the rotating disk 43 drives the mold body 3 to rotate; at the same time, the control box 44 controls the output shaft of the driving motor 511 to rotate, the driving motor 511 drives the gear 1 512 to rotate, the gear 1 512 drives the chain 514 to rotate, the chain 514 drives the gear 2 513 to rotate, the gear 2 513 drives the screw 521 to rotate, and under the guidance of the guide plate 523, the screw 521 drives the moving plate 522 to move up and down;
[0046] Then, the control box 44 controls the output shaft of the rotating motor 61 to rotate, and the rotating motor 61 drives the iron chain to rotate, and the iron chain whips the mold body 3. Under the rotation of the mold body 3, the iron chain can evenly transmit the rapping force to the mold body 3, which can accelerate the flow and compaction process of the material inside the mold, thereby easily improving the molding efficiency, shortening the production cycle, and thus greatly improving the efficiency of the rapping operation.
[0047] The implementation principle of a forming rapping device in the embodiment of the present application is as follows: the control box 44 controls the output shaft of the rotating motor 41 to rotate, the rotating motor 41 drives the rotating column 42 to rotate, the rotating column 42 drives the rotating disk 43 to rotate, and the rotating disk 43 drives the mold body 3 to rotate; at the same time, the control box 44 controls the output shaft of the driving motor 511 to rotate, the driving motor 511 drives the gear 1 512 to rotate, the gear 1 512 drives the chain 514 to rotate, the chain 514 drives the gear 2 513 to rotate, the gear 2 513 drives the screw 521 to rotate, and under the guiding action of the guide plate 523, the screw 521 drives the moving plate 522 to move up and down;
[0048] Then, the control box 44 controls the output shaft of the rotating motor 61 to rotate, and the rotating motor 61 drives the iron chain to rotate, and the iron chain whips the mold body 3. Under the rotation of the mold body 3, the iron chain can evenly transmit the rapping force to the mold body 3, which can accelerate the flow and compaction process of the material inside the mold, thereby easily improving the molding efficiency, shortening the production cycle, and thus greatly improving the efficiency of the rapping operation.
[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A forming rapping device, characterized in that: The invention comprises a gantry (1), a placement table (2), a mold body (3), a moving component (5) and a rapping component (6), wherein the gantry (1) and the placement table (2) are both fixed on the ground, and the placement table (2) is located on one side of the gantry (1); the mold body (3) is arranged on the placement table (2) and is rotatably connected to the placement table (2) via a rotating component (4); the moving component (5) is arranged on the gantry (1), and the rapping component (6) is arranged on the moving component (5); the moving component (5) is used to drive the rapping component (6) to move in a vertical direction, and the rapping component (6) is used to strike the mold body (3).
2. A forming rapping device according to claim 1, characterized in that: The moving assembly (5) comprises a driving part (51) and a moving part (52); the driving part (51) comprises a driving motor (511), a gear one (512) and a gear two (513); the driving motor (511) is fixedly connected to the top of the gantry (1); the gear one (512) is coaxially fixedly connected to the output shaft of the driving motor (511); the gear two (513) is rotatably connected to the gantry (1); the gear one (512) and the gear two (513) are jointly sleeved with a chain (514); the moving part (52) is arranged on the driving part (51) and is used to drive the rapping assembly (6) to move in a vertical direction.
3. A forming rapping device according to claim 2, characterized in that: The moving part (52) comprises a screw rod (521), a moving plate (522) and a guide plate (523); the screw rod (521) is coaxially fixedly connected to the second gear (513), and the axial direction is in the vertical direction; the screw rod (521) is passed through the moving plate (522) and is threadedly connected to the moving plate (522); two groups of guide plates (523) are provided, and the two groups of guide plates (523) are respectively located on two side edges of the inner frame of the gantry (1); each group of guide plates (523) is provided with two, and the two guide plates (523) are arranged opposite to each other with a distance between them, and the moving plate (522) is located between the two guide plates (523).
4. A forming rapping device according to claim 3, characterized in that: The rapping assembly (6) comprises a rotating motor (61) and a knocking flexible member (62); the rotating motor (61) is fixedly connected to the moving plate (522); and one end of the knocking flexible member (62) is fixedly connected to an output shaft of the rotating motor (61).
5. A forming rapping device according to claim 4, characterized in that: A plurality of the knocking flexible members (62) are provided, and the plurality of the knocking flexible members (62) are arranged around the axis direction of the output shaft of the rotating motor (61).
6. A forming rapping device according to claim 4, characterized in that: The rotating assembly (4) comprises a rotating motor (41), a rotating column (42) and a rotating disk (43); a placement slot (21) is provided on the placement table (2); the rotating motor (41) is fixedly connected to the placement slot (21); the rotating column (42) is fixedly connected to an output shaft of the rotating motor (41); and the rotating disk (43) is fixedly connected to an end of the rotating column (42) away from the rotating motor (41).
7. A forming rapping device according to claim 4, characterized in that: The striking flexible member (62) is an iron chain.
8. A forming rapping device according to claim 6, characterized in that: The driving motor (511), the rotating motor (61) and the rotary motor (41) are electrically connected to a control box (44), and the control box (44) is fixedly connected to one side of the gantry (1).