Automatic production line of A-grade heat preservation and sound insulation floating floor slab

Abstract

The utility model relates to manufacturing equipment of sound insulation boards, in particular to an automatic production line of A-level heat preservation and sound insulation floating floors. Comprising a pouring mold and a mold conveying line, a pouring system is arranged on the mold conveying line and comprises a stirring and pressurizing device and a grouting machine, inorganic slurry manufactured by the stirring and pressurizing device is conveyed to the grouting machine, and the grouting machine is used for injecting the inorganic slurry into the pouring mold; each pouring mold comprises a box body, a cover plate arranged on the box body and a lock catch device, more than two pouring molds form a mold group, two adjacent pouring molds of the same mold group are connected through a connecting structure, so that the two pouring molds are distributed at a preset interval, the number of the grouting machines is more than two, and the number of the grouting machines is more than two. The distance between every two adjacent grouting machines is equal to the preset distance between every two adjacent pouring molds, and therefore multi-connection pouring is achieved. Preferably, the pouring opening is a conical hole. The utility model provides an automatic production line of A-grade heat preservation and sound insulation floating floors. The automatic production line is used for improving the manufacturing efficiency of the floors.

Description

Technical Field

[0001] The present application relates to a device for manufacturing sound insulation boards, in particular to an automatic production line for Class A thermal insulation and sound insulation floating floor slabs. Background Art

[0002] A Class A thermal insulation and sound insulation floating floor in the related art, see Figure 1 , using porous polystyrene board as substrate 81, and wrapping an inorganic wrapping layer 82 around the substrate 81, such floor slab 8 has the thermal insulation and sound insulation properties of polystyrene board, while adding the properties of inorganic materials, thereby improving the fire resistance and strength of the floor slab, and providing an alternating concave and convex corrugated surface on the upper surface of the floor slab, thereby increasing the reflection surface of sound waves and further improving the sound insulation effect. The production process of such floor slab is relatively complicated, and if it is made manually, the efficiency is low and the labor intensity is high. Summary of the invention

[0003] In view of this, the present application provides an automatic production line for Class A thermal insulation and sound insulation floating floor slabs, which is used to improve the production efficiency of the floor slabs.

[0004] In order to achieve the above objectives, this application is implemented through the following technical solutions:

[0005] An automatic production line for Class A thermal insulation and sound insulation floating floor, characterized in that: it comprises a detachable casting mold and a mold conveying line for conveying the casting mold along a preset direction, the mold conveying line is provided with a casting system, the casting system comprises a stirring and pressurizing device for making inorganic slurry and a grouting machine connected to the stirring and pressurizing device, the inorganic slurry made by the stirring and pressurizing device is conveyed to the grouting machine, and the grouting machine is used to inject the inorganic slurry into the casting mold;

[0006] The casting mold includes a box body, a cover plate arranged on the box body, and a locking device for fixing and connecting the box body and the cover plate. An inner cavity is formed inside the box body, and the lower surface of the inner cavity is a corrugated surface with alternating concave and convex shapes. A grouting port is arranged on the cover plate, and a slurry discharge hole communicating with the inner cavity is arranged at the bottom of the box body. More than two casting molds constitute a mold group. Two adjacent casting molds of the same mold group are connected by a connecting structure so that the two casting molds maintain a preset spacing distribution. The number of the grouting machines is more than two, and the spacing between two adjacent grouting machines is the same as the preset distance between two adjacent casting molds, thereby realizing multi-joint casting. Preferably, the casting port is a tapered hole.

[0007] The automatic production line of the A-level thermal insulation and sound insulation floating floor of the present application, in which two or more pouring molds form a mold group, and adjacent pouring molds are connected by a connecting structure so that a preset distance can be maintained between the two pouring molds, and more than two grouting machines are used for pouring slurry together, enabling multi-connected pouring, thereby greatly improving production efficiency.

[0008] In some embodiments, the connecting structure includes a plurality of cylinders provided on the side wall of the box body of the pouring mold and a plug-in member connected between the cylinders of the two box bodies. The cylinder opens upward, and the cylinder and the box body can be welded or fixedly assembled with each other. The specific shape of the plug-in member can be in the shape of "冖". The box body and the cover plate are in a buckling structure with concave-convex fit, such as stepped fit or concave and convex part fit, etc. A sealing gasket is also provided between the box body and the cover plate. The main function of setting the sealing gasket is to seal and prevent the slurry from overflowing from the joint. The locking device can be a conventional buckle lock. The grouting port is located at the middle position of the cover plate, and the drain holes are distributed in the outer edge area of the lower surface close to the inner cavity. The advantage of such a setting is that the slurry will flow to the surroundings after entering from the middle, so that the slurry can be poured more evenly. In the present application, the lower surface of the inner cavity of the box body is corrugated. Compared with setting a corrugated surface on the lower surface of the cover plate, a more uniform corrugated surface can be formed, so the slurry continuously flows downward.

[0009] In some embodiments, the pouring system further includes an aggregate recovery device. The aggregate recovery device includes an aggregate guide plate and an aggregate box arranged below the mold conveyor line. The aggregate guide plate is inclined from top to bottom. The upper end of the aggregate guide plate is hinged to the bracket of the conveyor line through a hinge structure, and the lower end of the aggregate box is also hinged to the aggregate box through a hinge structure. A frequency vibrator is also provided on the aggregate guide plate for driving the aggregate guide plate to continuously vibrate and convey materials. The slurry flowing out from the drain hole of the box body falls onto the aggregate guide plate and flows to the aggregate box through the aggregate guide plate. A slurry pump is also provided in the aggregate box, and a return pipe is connected between the slurry pump and the stirring and pressurizing device. The slurry in the aggregate box is sent back to the stirring and pressurizing device through the slurry pump and the return pipe. The hinge structure of the signature aggregate box can be a hinge, etc.

[0010] The aggregate recovery device is mainly used to recover the slurry overflowing from the pouring mold. During the downward flow of the slurry, it will flow onto the aggregate guide plate. The aggregate guide plate will continuously shake under the drive of the frequency vibrator, so that the slurry flows into the aggregate box, and the slurry in the aggregate box is then pumped away by the slurry pump and flows into the stirring and pressurizing device for reuse.

[0011] In some embodiments, a first level gauge and an observation window are also provided in the aggregate box. The level gauge is mainly used to determine the height of the slurry in the aggregate box, and the observation window is convenient for manual inspection of the specific situation in the aggregate box.

[0012] In some embodiments, the stirring and pressurizing device includes a first-level mixing and stirring kettle and a second-level mixing and stirring pressure kettle, the first-level mixing and stirring kettle includes a first stirring barrel, the top of the first stirring barrel is provided with a feeding port and a stirring motor, the output shaft of the stirring motor is provided with a stirring disk located in the first stirring barrel, the bottom of the first stirring barrel is provided with a first discharge port, the second-level mixing and stirring pressure kettle includes a second barrel body, the first discharge port is connected to the second barrel body through a first pipeline, the first pipeline is also provided with a first butterfly valve and a first check valve, the second barrel body is also provided with a high-pressure air inlet and an auxiliary agent feeding port, the high-pressure air inlet is connected to a pressurizing device, the pressurizing device is used to apply pressure to the second barrel body, the bottom of the second barrel body is provided with a second discharge port, the second discharge port is connected to each grouting machine through a second pipeline, the second pipeline is provided with a second check valve, and the second barrel body is also provided with an agitator.

[0013] The stirring and pressurizing device of this embodiment has a two-stage structure, wherein the first stirring barrel is mainly used for stirring the material, and the second-stage mixing stirring and pressurizing kettle is mainly used for pressurized conveying of the slurry, wherein the first butterfly valve plays the role of switch control, and the first one-way valve and the second one-way valve are used to prevent the backflow of the material.

[0014] In some embodiments, the grouting machine includes a grouting machine platform, a grouting bucket, a grouting cylinder, a grouting nozzle and a docking cylinder. The grouting bucket is arranged on the grouting machine platform. The grouting cylinder is used to pressurize the grouting bucket. The grouting bucket is connected to the grouting nozzle through a pipeline. The slurry in the grouting bucket flows to the grouting nozzle under pressure. The grouting nozzle is located above the mold conveyor line. The docking cylinder is installed on the grouting machine platform and is used to drive the grouting nozzle to rise and fall.

[0015] The use process of the grouting machine is as follows: when the mold group moves to the bottom of the grouting nozzle, the sensor can be used to determine whether the movement is in place, the docking cylinder drives the grouting nozzle to move down to align with the grouting port of the corresponding casting mold, the grouting cylinder moves down to apply pressure to the grouting bucket, and the slurry in the grouting bucket flows to the grouting nozzle through the pipeline, and flows from the lower opening of the grouting nozzle into the casting mold. After the casting is completed, the docking cylinder drives the grouting nozzle to move up and reset.

[0016] In some embodiments, a plate feeding device and a plate discharging device are further provided at both ends of the mold conveying line, and the plate feeding device and the plate discharging device both include a base frame, a lifting platform which can be lifted up and down is provided on the base frame, and a lifting mechanism for driving the lifting platform to lift and lower is also provided on the base frame, and a shelf for storing the mold group is movably placed on the lifting platform, and a plurality of layer plate groups which are distributed layer by layer from top to bottom are provided on the shelf, and each layer plate group comprises two layer plates which are located at the same height and are arranged on opposite sides of the shelf, and the mold group is arranged layer by layer on each group of layer plate groups, and the middle part of the lifting platform and the middle part of the layer shelf are both hollow structures, and a first conveying line is also provided on the base frame, which is located in the hollow area of ​​the lifting platform and between two adjacent layer plates of each group of layer plate groups, and the conveying direction of the first conveying line is the same as the extension direction of the layer plates.

[0017] The lifting mechanism may be a screw-nut assembly driven by a motor, the layer frame and the base frame are guided by linear rails, and the first conveyor line may be a conveyor belt or conveyor chain driven by a motor.

[0018] The working process of the board feeding equipment is that multiple groups of mold groups are arranged in layers on each layer of the board. When feeding is required, the bottom layer of the mold group descends to the first conveyor line, and the mold group is conveyed forward by the first conveyor line. When the second layer of the mold group is required, the shelf continues to descend, allowing the second layer of the mold group to continue to be attached to the first conveyor line. The working process of the board discharging equipment is the opposite. When the mold group with the slurry poured is driven by the first conveyor line, it first enters the top layer of the shelf, and the shelf moves up one grid at any time, and the mold groups are placed layer by layer from top to bottom. When the shelf is full, the entire shelf can be removed.

[0019] In some embodiments, the entry end of the mold conveyor line is an open bell mouth, which is mainly used to facilitate the entry of the mold set. Guide rail rollers are also provided on both sides of the mold conveyor line to facilitate the movement of the casting mold. The mold conveyor line can be a multiple chain, a conveyor chain or a roller conveyor line.

[0020] In some embodiments, the left and right side plates of the box body protrude downward from the bottom of the box body, and the mold conveying line is provided with two slide grooves, and the left and right side plates of the box body are respectively slidably arranged to sink into the two slide grooves to limit the left and right deviation of the casting mold, and the mold conveying line conveys the casting mold along the forward direction. The left and right side plates of the box body protrude downward to prevent the bottom of the box body from directly contacting the conveying line, and the two side plates can also cooperate with the slide grooves to prevent the box body from moving left and right.

[0021] It can be seen from the above technical solution that the present application has at least the following advantages and positive effects:

[0022] The above-mentioned application is an automatic production line for Class A thermal insulation and sound insulation floating floor slabs, wherein more than two casting molds constitute a mold group, and two adjacent casting molds are connected by a connecting structure so that a preset distance can be maintained between the two casting molds, and more than two grouting machines are used to cast the slurry together, which can realize multi-joint casting, thereby greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a Class A thermal insulation and sound insulation floating floor in the related technology;

[0024] Figure 2 This is a schematic diagram of the structure of an embodiment of the present application;

[0025] Figure 3 This is a schematic diagram of the structure of the mold set in the embodiment of the present application;

[0026] Figure 4 An exploded view of a casting mold in an embodiment of the present application;

[0027] Figure 5 This is a schematic diagram of the connection of the casting mold in the embodiment of the present application;

[0028] Figure 6 This is a schematic diagram of the structure of a grouting machine in an embodiment of the present application;

[0029] Figure 7 This is a schematic diagram of the structure of the stirring and pressurizing device in the embodiment of the present application;

[0030] Figure 8 This is a schematic diagram of the structure of the aggregate recovery device in the embodiment of the present application;

[0031] Fig. 9 It is a schematic diagram of the structure of the board feeding equipment in the embodiment of the present application.

[0032] Explanation of reference numerals: 1. Casting mold; 11. Box; 12. Cover; 13. Locking device; 14. Grouting port; 15. Cylinder; 16. Latch; 17. Sealing pad; 18. Slurry discharge hole; 19. Side plate; 2. Mold conveyor line; 21. Guide rail pulley; 3. Stirring and pressurizing device; 31. Primary mixing and stirring kettle; 311. First mixing barrel; 312. Feeding port; 313. Stirring motor; 314. Stirring plate; 315. First discharge port; 32. Secondary mixing and stirring pressure kettle; 321. Second barrel; 322. High-pressure air inlet; 323. Additive feeding port; 324. Second Discharge port; 325, agitator; 4, grouting machine; 41, grouting table; 42, grouting bucket; 43, grouting cylinder; 44, grouting nozzle; 45, docking cylinder; 5, aggregate recovery device; 51, aggregate guide plate; 52, aggregate box; 53, hinged structure; 54, frequency vibrator; 55, slurry pump; 56, return pipe; 57, first material level meter; 58, observation window; 6, board feeding equipment; 61, base frame; 62, lifting platform; 63, lifting mechanism; 64, shelf; 641, layer board; 65, first conveyor line; 7, board discharge equipment; 8, floor slab; 81, substrate; 82, inorganic wrapping layer; DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings. The terms used in the implementation method of the present application are only used to explain the specific embodiments of the present application, and are not intended to limit the present application.

[0034] See also Figures 1 to 9 The embodiment of the present application provides an automatic production line for Class A thermal insulation and sound insulation floating floor slabs, characterized in that: it includes a detachable casting mold 1 and a mold conveying line 2 for conveying the casting mold 1 along a preset direction, the mold conveying line 2 is provided with a casting system, the casting system includes a stirring and pressurizing device 3 for making inorganic slurry and a grouting machine 4 connected to the stirring and pressurizing device 3, the inorganic slurry made by the stirring and pressurizing device 3 is conveyed to the grouting machine 4, and the grouting machine 4 is used to inject the inorganic slurry into the casting mold 1;

[0035] The casting mold 1 includes a box body 11, a cover plate 12 arranged on the box body 11, and a locking device 13 for fixedly connecting the box body 11 and the cover plate 12. An inner cavity is formed inside the box body 11, and the lower surface of the inner cavity is a corrugated surface with alternating convex and concave parts. A grouting port 14 is arranged on the cover plate 12, and a slurry discharge hole 18 communicating with the inner cavity is arranged at the bottom of the box body 11. Two or more casting molds 1 form a mold group. Adjacent two casting molds 1 in the same mold group are connected by a connecting structure, so that the two casting molds 1 maintain a preset spacing distribution. The number of grouting machines 4 is two or more, and the spacing between adjacent two grouting machines 4 is the same as the preset distance between adjacent two casting molds 1, so as to realize multi-connected casting. Among them, the preferred casting port is a conical hole.

[0036] Among them, two or more casting molds 1 form a mold group. Adjacent two casting molds 1 are connected by a connecting structure so that a preset distance can be maintained between the two casting molds 1. And two or more grouting machines 4 are used to pour the slurry together, which can realize multi-connected casting, thereby greatly improving the production efficiency.

[0037] In some embodiments, refer to the attached Figure 3-4 The connecting structure includes a plurality of cylinders 15 arranged on the side wall of the box body 11 of the casting mold 1 and a pin member 16 connected between the cylinders 15 of the two box bodies 11. The cylinder 15 opens upward, and the cylinder 15 and the box body 11 can be welded or fixedly assembled with each other. The specific shape of the pin member 16 can be in the shape of "冖". The box body 11 and the cover plate 12 are in a buckling structure with concave and convex matching, such as step matching or concave part and convex part matching, etc. A sealing gasket 17 is also arranged between the box body 11 and the cover plate 12. The sealing gasket 17 is mainly used for sealing to prevent the slurry from overflowing from the joint. The locking device 13 can be a conventional buckle lock. The grouting port 14 is located at the middle position of the cover plate 12, and the slurry discharge holes 18 are distributed in the outer edge area near the lower surface of the inner cavity. The advantage of such a setting is that the slurry will flow around after entering from the middle, so that the slurry can be poured more evenly. In this application, the lower surface of the inner cavity of the box body 11 is corrugated. Compared with setting a corrugated surface on the lower surface of the cover plate 12, the required corrugated surface can be formed more evenly. Therefore, the slurry continuously flows downward.

[0038] In some embodiments, refer to the attached Figure 8The casting system also includes an aggregate recovery device 5, which includes an aggregate guide plate 51 and an aggregate box 52 arranged below the mold conveyor line 2. The aggregate guide plate 51 is arranged to be inclined from top to bottom, and the upper end of the aggregate guide plate is hinged to the bracket of the conveyor line through a hinge structure 53, and the lower end of the aggregate box 52 is also hinged to the aggregate box 52 through the hinge structure 53. A frequency vibrator 54 is also arranged on the aggregate guide plate 51, which is used to drive the aggregate guide plate 51 to continuously vibrate and transport materials. The slurry flowing out of the slurry discharge hole 18 of the box body 11 falls onto the aggregate guide plate 51 and flows to the aggregate box 52 through the aggregate guide plate 51. A slurry pump 55 is also arranged in the aggregate box 52, and a reflux pipe 56 is also connected between the slurry pump 55 and the stirring and pressurizing device 3. The slurry in the aggregate box 52 is returned to the stirring and pressurizing device 3 through the slurry pump 55 and the reflux pipe 56. The hinge structure 53 of the signature collection box 52 may be a hinge or the like.

[0039] The aggregate recovery device 5 is mainly used to recover the slurry overflowing from the casting mold 1. The slurry will flow onto the aggregate guide plate 51 during the downward flow, and the aggregate guide plate 51 will continue to shake under the drive of the frequency vibrator 54, so that the slurry flows to the aggregate box 52, and the slurry in the aggregate box 52 is then pumped away by the slurry pump 55 and flows into the stirring and pressurizing device 3 for reuse.

[0040] In some embodiments, the aggregate box 52 is further provided with a first material level meter 57 and an observation window 58. The material level meter is mainly used to determine the height of the slurry in the aggregate box 52, and the observation window 58 is convenient for manual inspection of the specific conditions in the aggregate box 52.

[0041] In some embodiments, see Appendix Figure 7 The stirring and pressurizing device 3 includes a primary mixing and stirring kettle 31 and a secondary mixing and stirring pressure kettle 32. The primary mixing and stirring kettle 31 includes a first stirring barrel 311. The top of the first stirring barrel 311 is provided with a feeding port 312 and a stirring motor 313. The output shaft of the stirring motor 313 is provided with a stirring disk 314 located in the first stirring barrel 311. The bottom of the first stirring barrel 311 is provided with a first discharge port 315. The secondary mixing and stirring pressure kettle 32 includes a second barrel body 321. The first discharge port 315 is connected to the first pipe through the first pipe. In the second barrel body 321, a first butterfly valve and a first one-way valve are also provided on the first pipeline, a high-pressure air inlet 322 and an auxiliary agent feeding port 323 are also provided on the second barrel body 321, the high-pressure air inlet 322 is connected to a pressurizing device, and the pressurizing device is used to apply pressure to the second barrel body 321, a second discharge port 324 is provided at the bottom of the second barrel body 321, the second discharge port 324 is connected to each grouting machine 4 through a second pipeline, a second one-way valve is provided on the second pipeline, and an agitator 325 is also provided in the second barrel body 321.

[0042] The stirring and pressurizing device 3 of this embodiment is a two-stage structure, wherein the first stirring barrel 311 is mainly used for stirring the material, and the second-stage mixing stirring and pressurizing kettle 32 is mainly used for pressurized conveying of the slurry, wherein the first butterfly valve plays the role of switch control, and the first one-way valve and the second one-way valve are used to prevent the material from flowing back.

[0043] In some embodiments, see Appendix Figure 6 The grouting machine 4 includes 4 grouting machines, a grouting bucket 42, a grouting cylinder 43, a grouting nozzle 44 and a docking cylinder 45. The grouting bucket 42 is arranged on the 4 grouting machines. The grouting cylinder 43 is used to pressurize the grouting bucket 42. The grouting bucket 42 is connected to the grouting nozzle 44 through a pipeline. The slurry in the grouting bucket 42 flows to the grouting nozzle 44 under pressure. The grouting nozzle 44 is located above the mold conveying line 2. The docking cylinder 45 is installed on the 4 grouting machines and is used to drive the grouting nozzle 44 to move up and down.

[0044] The use process of the grouting machine 4 is as follows: when the mold group moves to the bottom of the grouting nozzle 44, whether the movement is in place can be determined by a sensor, the docking cylinder 45 drives the grouting nozzle 44 to move down to align with the grouting port 14 of the corresponding casting mold 1, the grouting cylinder 43 moves down to apply pressure to the grouting bucket 42, and the slurry in the grouting bucket 42 flows to the grouting nozzle 44 through the pipeline, and flows from the lower opening of the grouting nozzle 44 into the casting mold 1. After the casting is completed, the docking cylinder 45 drives the grouting nozzle 44 to move up and reset.

[0045] In some embodiments, see Appendix Figure 2 , 9 The two ends of the mold conveyor line 2 are also provided with a plate feeding device 6 and a plate discharging device 7, and the plate feeding device 6 and the plate discharging device 7 both include a bottom frame 61, and a lifting platform 62 that can be lifted up and down is provided on the bottom frame 61, and a lifting mechanism 63 for driving the lifting platform 62 to lift and lower is also provided on the bottom frame 61, and a shelf 64 for storing the mold group is movably placed on the lifting platform 62, and a plurality of layers 641 groups distributed layer by layer from top to bottom are provided on the layer shelf 64, and each group of layers 6 Each of the 41 groups includes two layer plates 641 located at the same height and arranged on opposite sides of the layer frame 64. The mold group is arranged on each group of layer plates 641 through the layer frame 64. The middle part of the lifting platform 62 and the middle part of the layer frame 64 are both hollow structures. A first conveying line 65 is also provided on the base frame 61, which is located in the hollow area of ​​the lifting platform 62 and between two adjacent layer plates 641 of each group of layer plates 641. The conveying direction of the first conveying line 65 is the same as the extension direction of the layer plates 641.

[0046] The lifting mechanism 63 may be a screw-nut assembly driven by a motor, the shelf 64 and the base frame 61 are guided by linear rails, and the first conveyor line 65 may be a conveyor belt or conveyor chain driven by a motor.

[0047] The working process of the board feeding device 6 is as follows: multiple groups of mold sets are arranged in layers on each layer board 641. When feeding is required, the bottom layer of the mold set descends to the first conveyor line 65, and the mold set is conveyed forward by the first conveyor line 65. When the second layer of the mold set is required, the shelf 64 continues to descend, allowing the second layer of the mold set to continue to be attached to the first conveyor line 65. The working process of the board discharging device 7 is the opposite. When the mold set with the slurry poured is driven by the first conveyor line 65, it first enters the top layer of the shelf 64, and the shelf 64 moves up one grid at any time, and the mold sets are placed layer by layer from top to bottom. When the shelf 64 is full, the entire shelf 64 can be removed.

[0048] In some embodiments, the entrance end of the mold conveyor line 2 is an open bell mouth, which is mainly used to facilitate the entry of the mold set. Guide rail rollers are also provided on both sides of the mold conveyor line 2 to facilitate the movement of the casting mold 1. The mold conveyor line 2 can be a multiple chain, a conveyor chain or a roller conveyor line.

[0049] In some embodiments, see Appendix Figure 3 The left and right side plates 19 of the box body 11 protrude downward from the bottom of the box body 11. Two slide grooves are provided on the mold conveying line 2. The left and right side plates 19 of the box body 11 are respectively slidably arranged to sink into the two slide grooves to limit the left and right deviation of the casting mold 1. The mold conveying line 2 conveys the casting mold 1 along the forward direction. The left and right side plates 19 of the box body 11 protrude downward to prevent the bottom of the box body 11 from directly contacting the conveying line, and the two side plates 19 can also cooperate with the slide groove to prevent the box body 11 from moving left and right. The slide groove is not drawn in the drawing.

[0050] The following briefly describes the working process and use method of the automatic production line of a Class A thermal insulation and sound insulation floating floor 8 in the above embodiment:

[0051] During the production process, it is necessary to manually or mechanically place the substrate 81 (polystyrene board) into the box 11 of the casting mold 1, cover it with a cover plate 12, and connect the three casting molds 1 as a whole through the latch 16 to form a mold group. The mold groups are placed layer by layer on the shelf 64, and the first conveyor line 65 of the board feeding equipment 6 sends each mold group to the mold conveyor line 2. When the mold group reaches the preset position, the three grouting machines 4 descend at the same time to inject inorganic slurry into the three casting molds 1 respectively, wherein the inorganic slurry enters the box 11 and wraps the substrate 81, and then the mold group is sent to the board output equipment 7. When the inorganic slurry solidifies, the cover plate 12 is removed to obtain the A-level thermal insulation and sound insulation floating floor 8.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, rather than to limit them. Although the embodiments of the present application have been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic production line for Class A thermal insulation and sound insulation floating floor, characterized by: The invention comprises a detachable casting mold (1) and a mold conveying line (2) for conveying the casting mold (1) along a preset direction, wherein the mold conveying line (2) is provided with a casting system, wherein the casting system comprises a stirring and pressurizing device (3) for producing inorganic slurry and a grouting machine (4) connected to the stirring and pressurizing device (3), wherein the inorganic slurry produced by the stirring and pressurizing device (3) is conveyed to the grouting machine (4), and the grouting machine (4) is used to inject the inorganic slurry into the casting mold (1); The casting mold (1) comprises a box body (11), a cover plate (12) arranged on the box body (11), and a locking device (13) for fixing and connecting the box body (11) and the cover plate (12); an inner cavity is formed inside the box body (11); the lower surface of the inner cavity is a corrugated surface with alternating concave and convex shapes; a grouting port (14) is arranged on the cover plate (12); a grouting hole (18) communicating with the inner cavity is arranged at the bottom of the box body (11); more than two casting molds (1) constitute a mold group; two adjacent casting molds (1) of the same mold group are connected by a connecting structure, so that the two casting molds (1) maintain a preset spacing distribution; the number of the grouting machines (4) is more than two, and the spacing between two adjacent grouting machines (4) is the same as the preset distance between two adjacent casting molds (1), thereby realizing multi-joint casting.

2. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 1 is characterized by: The connection structure comprises a plurality of cylinders (15) arranged on the side walls of the box body (11) of the casting mold (1) and a latch member (16) connected between the cylinders (15) of the two box bodies (11); a concave-convex fitting snap-fit ​​structure is formed between the box body (11) and the cover plate (12); a sealing gasket (17) is further provided between the box body (11) and the cover plate (12); the grouting port (14) is located in the middle of the cover plate (12); and the grouting holes (18) are distributed in the outer edge area of ​​the lower surface close to the inner cavity.

3. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 2 is characterized by: The casting system also includes an aggregate recovery device (5), the aggregate recovery device (5) including an aggregate guide plate (51) and an aggregate box (52) arranged below the mold conveyor line (2), the aggregate guide plate (51) being arranged in an inclined manner from top to bottom, the upper end of the aggregate guide plate being hinged to the support of the conveyor line through a hinge structure (53), the lower end of the aggregate box (52) being also hinged to the aggregate box (52) through a hinge structure (53), and a frequency vibrator (54) being also arranged on the aggregate guide plate (51) , which is used to drive the collecting guide plate (51) to continuously vibrate and transport the slurry. The slurry flowing out of the slurry discharge hole (18) of the box body (11) falls onto the collecting guide plate (51) and flows to the collecting box (52) through the collecting guide plate (51). A slurry pump (55) is also provided in the collecting box (52). A return pipe (56) is also connected between the slurry pump (55) and the stirring and pressurizing device (3). The slurry in the collecting box (52) is returned to the stirring and pressurizing device (3) through the slurry pump (55) and the return pipe (56).

4. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 3 is characterized by: A first material level meter (57) and an observation window (58) are also provided in the material collection box (52).

5. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 1 is characterized by: The stirring and pressurizing device (3) comprises a primary mixing and stirring kettle (31) and a secondary mixing and stirring and pressurizing kettle (32); the primary mixing and stirring kettle (31) comprises a first stirring barrel (311); a feeding port (312) and a stirring motor (313) are provided at the top of the first stirring barrel (311); a stirring disc (314) located in the first stirring barrel (311) is provided on the output shaft of the stirring motor (313); a first discharge port (315) is provided at the bottom of the first stirring barrel (311); the secondary mixing and stirring and pressurizing kettle (32) comprises a second barrel body (321); the first discharge port (315) is connected to the first pipe via a first outlet port (315); The second barrel (321) is connected to the inside of the second barrel body (321); the first pipeline is also provided with a first butterfly valve and a first non-return valve; the second barrel (321) is also provided with a high-pressure air inlet (322) and an auxiliary agent feeding port (323); the high-pressure air inlet (322) is connected to a pressurizing device, and the pressurizing device is used to apply pressure to the inside of the second barrel body (321); a second discharge port (324) is provided at the bottom of the second barrel body (321); the second discharge port (324) is connected to each grouting machine (4) through a second pipeline; a second non-return valve is provided on the second pipeline; and an agitator (325) is also provided in the second barrel body (321).

6. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 5, characterized in that: The grouting machine (4) comprises a grouting machine (4) platform, a grouting bucket (42), a grouting cylinder (43), a grouting nozzle (44) and a docking cylinder (45). The grouting bucket (42) is arranged on the grouting machine (4) platform. The grouting cylinder (43) is used to pressurize the grouting bucket (42). The grouting bucket (42) is connected to the grouting nozzle (44) through a pipeline. The slurry in the grouting bucket (42) flows toward the grouting nozzle (44) under pressure. The grouting nozzle (44) is located above the mold conveying line (2). The docking cylinder (45) is installed on the grouting machine (4) platform and is used to drive the grouting nozzle (44) to move up and down.

7. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 1 is characterized by: Both ends of the mold conveyor line (2) are also provided with a plate feeding device (6) and a plate discharging device (7), and the plate feeding device (6) and the plate discharging device (7) both include a base frame (61), and a lifting platform (62) that can be lifted up and down is provided on the base frame (61), and a lifting mechanism (63) for driving the lifting platform (62) to lift and lower is also provided on the base frame (61), and a shelf (64) for storing mold groups is movably placed on the lifting platform (62), and the shelf (64) is provided with a plurality of groups of layer plates (641) distributed layer by layer from top to bottom, and each group of layer plates (641) Each of the groups (641) comprises two layer plates (641) located at the same height and arranged on opposite sides of the layer frame (64); the mold group is arranged on each group of layer plates (641) layer by layer frame (64); the middle part of the lifting platform (62) and the middle part of the layer frame (64) are both hollow structures; a first conveying line (65) is also provided on the bottom frame (61), which is located in the hollow area of ​​the lifting platform (62) and between two adjacent layer plates (641) of each group of layer plates (641); the conveying direction of the first conveying line (65) is the same as the extension direction of the layer plates (641).

8. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 1 is characterized by: The entrance end of the mold conveying line (2) is an open bell mouth.

9. The automatic production line of a Class A thermal insulation and sound insulation floating floor according to claim 1, characterized in that: The left and right side plates (19) of the box body (11) protrude downward from the bottom of the box body (11), and two slide grooves are arranged on the mold conveying line (2). The left and right side plates (19) of the box body (11) are respectively slidably arranged to sink into the two slide grooves, so as to limit the left and right deviation of the casting mold (1).

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