Shearing device for shearing multiple water gaps at one time
By designing an automated shear device, the driving device is used to align the water port with the injection molding part, automatic shearing of multiple injection molding parts is achieved, solving the problem of low manual shear efficiency and improving the shear efficiency.
Patent Information
- Application Number
- CN202421834185.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing injection molded parts water outlets usually require manual cutting of scissors, resulting in inefficiency.
A shearing device for shearing multiple water outlets at one time is designed, including a support platform, a positioning station, a fixed station and a plurality of shearing mechanisms. The drive device drives the displacement block and the displacement plate to move, align the shear mechanism with the injection molded part water outlet, and automatically perform shearing.
The injection molded parts water outlets are not required manually, which improves the shear efficiency and can shear multiple injection molded parts at the same time, solving the problem of low efficiency.
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Figure CN222844667U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing devices, in particular to a shearing device capable of shearing a plurality of water outlets at one time. Background Art
[0002] At present, Chinese patent publication number: CN106564077A discloses a pair of pliers, including a first inlay and a second inlay; the front part of the first inlay is a first shearing part, and the rear part is a first handle; the front part of the second inlay is a second shearing part, and the rear part is a second handle; the middle part of the first inlay is hingedly connected to the middle part of the second inlay; the first shearing part has a blocking surface perpendicular to the movable direction of the pliers; the second shearing part is provided with a blade part, the bottom surface of the blade part is perpendicular to the blocking surface, and the side surface of the blade part and the bottom surface are connected at a blade tip and form an acute angle; the blade part abuts against the blocking surface, and discloses an existing manual shearing pliers, but the existing injection molding sprues are usually manually sheared using pliers, resulting in low efficiency. Utility Model Content
[0003] Therefore, in view of the above problems, the utility model proposes a shearing device for shearing multiple nozzles at one time, which solves the technical problem that the nozzles of existing injection molded parts are usually sheared manually, resulting in low efficiency.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a shearing device for shearing multiple nozzles at one time, comprising a supporting platform, a positioning station disposed on the supporting platform and used for positioning the injection molded part, a fixing station used for fixing the injection molded part, and a shearing machine used for shearing multiple nozzles of the injection molded part;
[0005] The shearing machine includes a displacement block that slides laterally in the middle of a support platform, a first driving device for driving the displacement block to move laterally, a displacement plate that slides on the displacement block, a second driving device for driving the displacement plate to move longitudinally, and a plurality of shearing mechanisms that are arranged on the displacement plate, wherein the first driving device is arranged on the support platform, and the second driving device is rotatably arranged between the displacement plate and the support platform.
[0006] Furthermore, the shearing machine is provided with more than two groups.
[0007] Furthermore, the positioning station includes vertical plates which are arranged on the top surface of the supporting platform and are spaced apart.
[0008] Furthermore, the spacing between the vertical plates gradually narrows from top to bottom.
[0009] Furthermore, the fixed station includes a positioning plate slidably arranged on the top surface of the support platform, a groove arranged on the top surface of the support platform and used to block the rear end of the injection molded part, and a third driving device for driving the positioning plate to move forward and backward.
[0010] Furthermore, the positioning plate is in the shape of a hook.
[0011] Furthermore, a removal station for removing the injection molded parts after shearing is provided above the support platform, and an inclined rod for guiding the injection molded parts to slide out is provided above the support platform. The removal station includes a support frame, a rotating shaft rotatably arranged on the top of the support frame, a rotating rod arranged on one side of the rotating shaft, a clamping device arranged on the side of the rotating rod away from the support frame and used for clamping the injection molded parts, and a fourth driving device for driving the rotating rod to rotate.
[0012] Furthermore, connecting plates are provided on both lateral sides of the rotating shaft, and a pressure rod is provided on the side of the connecting plate away from the rotating shaft.
[0013] Furthermore, the fourth driving device includes a gear disposed on the outside of the rotating shaft, a rack slidably disposed on the support frame, and a driving cylinder for driving the rack to move longitudinally, and the rack is meshed with the gear.
[0014] By adopting the above technical solution, the beneficial effects of the utility model are:
[0015] The shearing device can cut multiple water outlets at one time. The setting of the shearing device is to place the injection molded part on the positioning station. After completion, the first driving device is started. The displacement block is moved horizontally and adjusted in position by the first driving device. During the horizontal movement of the displacement block, the displacement plate and the shearing mechanism are driven to move horizontally, so that the shearing mechanism is aligned with the water outlet position of the injection molded part. Then the second driving device drives the displacement plate to move upward. During the upward movement of the displacement plate, the shearing mechanism moves to the water outlet position of the injection molded part. Then the shearing mechanism shears the water outlet position of the injection molded part. After the excess water outlet residue is cut off, the second driving device drives the displacement plate to move downward and move it to the supporting platform. The new injection molded part is manually replaced. The shearing device does not need to manually shear the water outlet of the injection molded part, and multiple shearing mechanisms can be set on the displacement plate, so that multiple injection molded parts can be sheared at the same time, which solves the technical problem that the water outlets of existing injection molded parts are usually manually sheared, resulting in low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a right view structural schematic diagram of the utility model;
[0018] Figure 3 It is a partial structural schematic diagram of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the partial use state of the utility model;
[0020] Figure 5This is a schematic diagram of the structure of a partially hidden support platform of the utility model;
[0021] Figure 6 It is a schematic diagram of the structure of the moving-out station of the utility model.
[0022] Numbers in the figure: 1, support platform; 2, positioning station; 2a, vertical plate; 3, fixed station; 4, shearing device; 5, moving out station; 6, inclined rod; 401, displacement block; 402, first drive device; 403, displacement plate; 404, second drive device; 405, shearing mechanism; 301, positioning plate; 302, groove; 303, third drive device; 501, support frame; 502, rotating shaft; 503, rotating rod; 504, clamping device; 505, connecting plate; 506, pressure rod; 507, gear; 508, rack; 509, drive cylinder. DETAILED DESCRIPTION
[0023] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.
[0024] refer to Figures 1 to 6 This embodiment provides a shearing device for shearing multiple nozzles at one time, comprising a support platform 1, a positioning station 2 provided on the support platform 1 and used for positioning the injection molded part, a fixing station 3 used for fixing the injection molded part, and a shearing machine 4 used for shearing multiple nozzles of the injection molded part.
[0025] The shearing machine 4 includes a displacement block 401 that is slidably disposed in the middle of the support platform 1, a first driving device 402 for driving the displacement block 401 to move horizontally, a displacement plate 403 that is slidably disposed on the displacement block 401, a second driving device 404 for driving the displacement plate 403 to move longitudinally, and a plurality of shearing mechanisms 405 disposed on the displacement plate 403. The first driving device 402 and the second driving device 404 can be electric push cylinders or pneumatic push cylinders. The first driving device 402 has a built-in push rod that is connected to the displacement block 401, thereby pushing the displacement block 401 to move horizontally. The second driving device 404 has a built-in push rod that is connected to the displacement plate 403. The push rod moves to push the displacement plate 403 moves longitudinally, the first drive device 402 and the second drive device 404 can also be replaced by an electric screw or other platforms that achieve the same functions, which are all prior arts and will not be described in detail here; the shearing mechanism mentioned in the present application has been disclosed in the authorized and disclosed utility model case "Pneumatic Scissors" CN101947794A, and the structural principle of the pneumatic scissors has been disclosed. It is a product that can be purchased on the market, and the structure is well known. The corresponding model can be purchased according to production needs, so this application will not repeat it; the first drive device 402 is arranged on the support platform 1, and the second drive device 404 is rotatably arranged between the displacement plate 403 and the support platform 1.
[0026] The shearing device is set up to place the injection molded part on the positioning station. After completion, the first driving device is started. The displacement block is laterally moved and adjusted in position by the first driving device. During the transverse movement of the displacement block, the displacement plate and the shearing mechanism are driven to move laterally, so that the shearing mechanism is aligned with the injection molded part water outlet position. Then the second driving device drives the displacement plate to move upward. During the upward movement of the displacement plate, the shearing mechanism moves to the injection molded part water outlet position. Then the shearing mechanism shears the injection molded part water outlet position. After cutting off the excess water outlet residue, the second driving device drives the displacement plate to move downward and move it to the support platform. The new injection molded part is manually replaced. The shearing device does not require manual shearing of the injection molded part water outlet, and multiple shearing mechanisms can be set on the displacement plate, so that multiple injection molded parts can be sheared at the same time.
[0027] The shearing machine is provided with more than two groups, reference Figure 1 and Figure 5 One group of shearing machines is set at the front end of the support platform, and the other group is set at the rear end of the support platform. The shearing mechanisms in the two groups of shearing machines are staggered at intervals in front and back. When the injection molded parts are densely arranged in horizontal rows as shown in the attached figure, the shearing mechanisms occupy a certain width and cannot shear two adjacent water outlet positions at the same time. The two groups of front and back distribution settings can shear the water outlet positions of the densely arranged injection molded parts.
[0028] The positioning station 2 includes vertical plates 2a disposed on the top surface of the support platform 1 and arranged at intervals. The residual material position of the injection molded part can be inserted into the vertical plates, thereby initially positioning the injection molded part.
[0029] The spacing between the vertical plates 2a gradually narrows from top to bottom, making it easier for injection molded parts to be placed in the vertical plates.
[0030] The fixed station 3 includes a positioning plate 301 slidably arranged on the top surface of the supporting platform 1, a groove 302 arranged on the top surface of the supporting platform 1 and used to block the rear end of the injection molded part, and a third driving device 303 for driving the positioning plate 301 to move forward and backward. The fixed station is set up, when the injection molded part is placed in the vertical plate of the positioning station, the rear end of the injection molded part fits in the groove, the third driving device drives the positioning plate to move backward, and the injection molded part is stuck between the positioning plate and the groove to prevent the injection molded part from being displaced during use.
[0031] The positioning plate 301 is in the shape of a hook. The residual material of the injection molding nozzle is mostly tubular or square. The positioning plate in the shape of a hook is convenient for fixing the residual material of the injection molding nozzle.
[0032] A removal station 5 for removing the injection molded parts after shearing is provided above the support platform 1, and an inclined rod 6 for guiding the injection molded parts to slide out is provided above the support platform 1. The removal station 5 includes a support frame 501, a rotating shaft 502 rotatably arranged on the top of the support frame 501, a rotating rod 503 arranged on one side of the rotating shaft 502, a clamping device 504 arranged on the side of the rotating rod 503 away from the support frame 501 and used for clamping the injection molded parts, and a fourth driving device for driving the rotating rod 503 to rotate.
[0033] The setting of the moving workstation is that when the shearing machine completes shearing of the residual material at the sprue of the injection molded part, the fixed workstation releases the injection molded part, the fourth driving device drives the rotating shaft to rotate, the rotating shaft drives the rotating rod to rotate downward, and the clamping device under the rotating rod will clamp the residual material at the sprue of the injection molded part. Since the shearing machine has sheared and separated the injection molded part from the excess residual material at the sprue, the fourth driving device drives the residual material at the sprue of the injection molded part to rotate upward. When it rotates to the position of the inclined rod, the clamping device releases the excess residual material at the sprue, and the residual material at the sprue will be discharged through the guiding movement of the inclined rod.
[0034] The rotating shaft 502 is provided with connecting plates 505 on both sides thereof, and a pressure rod 506 is provided on the side of the connecting plate 505 away from the rotating shaft 502. When the rotating shaft rotates, the pressure rod will also press down the sheared part of the injection molded part. When the clamping device rotates upward, the pressure rod will also rotate simultaneously to prevent the injection molded part from shifting to the residual material position of the water outlet.
[0035] The fourth driving device includes a gear 507 disposed outside the rotating shaft 502 , a rack 508 slidably disposed on the support frame 501 , and a driving cylinder 509 for driving the rack 508 to move longitudinally. The rack 508 is meshed with the gear 507 .
[0036] The fourth driving device is set up, in which the driving cylinder drives the rack to move upward, the upward movement of the rack drives the gear to rotate, and the rotation of the gear drives the rotating shaft to rotate. After the driving cylinder reaches the lower stroke limit distance, the rotating rod and the clamping device will rotate to the inclined rod position. After the driving cylinder reaches the upper stroke limit distance, the rotating rod reaches the support platform position, and the clamping device will clamp the residual material at the injection molded part gate.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0041] Although the present invention has been specifically demonstrated and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes may be made to the present invention in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims, all of which are within the scope of protection of the present invention.
Claims
1. A shearing device for shearing multiple nozzles at one time, characterized in that: It comprises a support platform (1), a positioning station (2) disposed on the support platform (1) and used for positioning an injection molded part, a fixing station (3) used for fixing the injection molded part, and a shearing machine (4) used for shearing a plurality of water outlets of the injection molded part; The shearing machine (4) comprises a displacement block (401) slidably disposed in a transverse direction in the middle of a support platform (1), a first driving device (402) for driving the displacement block (401) to move transversely, a displacement plate (403) slidably disposed on the displacement block (401), a second driving device (404) for driving the displacement plate (403) to move longitudinally, and a plurality of shearing mechanisms (405) disposed on the displacement plate (403), wherein the first driving device (402) is disposed on the support platform (1), and the second driving device (404) is rotatably disposed between the displacement plate (403) and the support platform (1).
2. A shearing device for shearing multiple nozzles at one time according to claim 1, characterized in that: The shearing machine is provided with more than two groups.
3. A shearing device for shearing multiple nozzles at one time according to claim 1, characterized in that: The positioning station (2) comprises vertical plates (2a) which are arranged on the top surface of the supporting platform (1) and are arranged at intervals.
4. A shearing device for shearing multiple nozzles at one time according to claim 3, characterized in that: The spacing between the vertical plates (2a) gradually narrows from top to bottom.
5. A shearing device for shearing multiple nozzles at one time according to claim 1, characterized in that: The fixed workstation (3) comprises a positioning plate (301) slidably arranged on the top surface of the support platform (1), a groove (302) arranged on the top surface of the support platform (1) and used to block the rear end of the injection molded part, and a third driving device (303) used to drive the positioning plate (301) to move forward and backward.
6. A shearing device for shearing multiple nozzles at one time according to claim 5, characterized in that: The positioning plate (301) is in the shape of a hook.
7. A shearing device for shearing multiple nozzles at one time according to claim 1, characterized in that: A removal station (5) for removing the injection molded part after shearing is provided above the support platform (1); an inclined rod (6) for guiding the injection molded part to slide out is provided above the support platform (1); the removal station (5) comprises a support frame (501), a rotating shaft (502) rotatably arranged at the top of the support frame (501), a rotating rod (503) arranged at one side of the rotating shaft (502), a clamping device (504) arranged at a side of the rotating rod (503) away from the support frame (501) and used for clamping the injection molded part, and a fourth driving device for driving the rotating rod (503) to rotate.
8. A shearing device for shearing multiple nozzles at one time according to claim 7, characterized in that: The rotating shaft (502) is provided with connecting plates (505) on both sides in the transverse direction, and a pressure rod (506) is provided on the side of the connecting plate (505) away from the rotating shaft (502).
9. The shearing device for shearing multiple nozzles at one time according to claim 7, characterized in that: The fourth driving device comprises a gear (507) arranged outside the rotating shaft (502), a rack (508) slidably arranged on the support frame (501), and a driving cylinder (509) for driving the rack (508) to move longitudinally, and the rack (508) is meshed with the gear (507).
Citation Information
Patent Citations
Pneumatic scissors
CN101947794A
Cutting pliers
CN106564077A