Tarpaulin production device

By designing a tarpaulin production device containing multiple equipment, the problem of tarpaulin production in the prior art is solved, the automated production of tarpaulin is realized, and the production efficiency and safety are improved.

CN222844822UActive Publication Date: 2025-05-09HENAN BANGEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202520606706.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-09
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

It is difficult to achieve automated production of existing tarpaulin production devices, and personnel need to participate in transfer cutting or installation, which poses safety risks and reduces production efficiency.

Method used

A tarpaulin production device including PVC transparent film storage device, narrow cloth storage device, wide cloth storage device, cloth sewing machine, traction device, cloth storage device, clip mop device, tarpaulin conveyor and zipper installation device is designed to realize the automated production of tarpaulin.

Benefits of technology

By automating the production process, manpower participation is reduced, production efficiency and safety are improved, and the automated production of tarpaulins is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tarpaulin production device, which relates to the technical field of vehicle tarpaulin production and comprises a PVC (polyvinyl chloride) transparent film storage device, a narrow cloth storage device, a wide cloth storage device, a cloth sewing machine, a traction device, a cloth storage device, a clip cloth dragging device, a tarpaulin conveyor and a zipper adding device. When tarpaulin is produced, wide cloth, narrow cloth and a transparent film are sent out and pass through the cloth sewing machine, the wide cloth and the narrow cloth are sewn on the transparent film to form the tarpaulin, the tarpaulin is conveyed to the clamp cloth dragging device under the action of the traction device and the cloth storage device, and the connecting arm drives the clamp body to move forwards to be close to the tarpaulin sent out by the traction device. The clamp body clamps the tarpaulin to move backwards, the tarpaulin is pulled out, the electric cutter moves to cut the tarpaulin to fall on the tarpaulin conveyor, the tarpaulin can be conveyed into the zipper mounting device for zipper mounting, in the process, sewing between the cloth and a transparent film and cutting and transferring of the tarpaulin do not need to participate in transferring, automatic production of the tarpaulin is achieved, and the production efficiency is improved. And manpower and material resources are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle tarpaulin production, and more specifically to a tarpaulin production device. Background Art

[0002] With the development of the times, people's means of transportation are becoming more and more advanced. At present, almost every household in cities and towns across the country uses electric tricycles. During the driving of tricycles, due to the changeable climate, wind, rain, cold, heat, sand and dust, etc., adverse climates will have adverse effects on people, vehicles and goods. Therefore, a tarpaulin is usually installed on the tricycle to protect people, goods and vehicles and increase the comfort of drivers and passengers during driving.

[0003] During the current production process of car tarpaulins, wide cloth and narrow cloth need to be sewn on both sides of a transparent film respectively, and then the tarpaulin is transferred to the zipper installation process after the cutting process. However, it is difficult for the tarpaulin production device of the prior art to realize automated production of the tarpaulin, and the process often requires personnel to participate in the transfer, cutting or installation processes, which not only poses a great safety hazard, but also greatly reduces the production efficiency of the tarpaulin.

[0004] Based on the above background, a tarpaulin production device is proposed to solve the problem. Summary of the invention

[0005] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.

[0006] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a tarpaulin production device.

[0007] To achieve the above-mentioned purpose, the technical solution of the utility model is: a tarpaulin production device, including: a PVC transparent film storage device, a narrow cloth storage device, a wide cloth storage device, a cloth sewing machine, a traction device, a cloth storage device, a clip mopping device, a tarpaulin conveyor, and a zipper installation device. The wide cloth storage device is located on the left side of the PVC transparent film storage device, the narrow cloth storage device is located on the left side of the wide cloth storage device, and there are several cloth sewing machines and installed on the left side of the narrow cloth storage device. The traction device is installed on the left side of the cloth sewing machine and located on the lower side of the cloth storage device. The clip mopping device is arranged on the tarpaulin conveyor and is located on the left side of the traction device. The zipper installation device is installed on the discharge end side of the tarpaulin conveyor; wherein, the clip mopping device includes a support frame, a movable rail, a connecting arm, a clip body, and an electric cutter. A movable rail for moving the connecting arm is installed on the support frame, and a plurality of clip bodies are arranged on the side of the connecting arm close to the traction device. The electric cutter is installed on the side of the support frame and is used to cut cloth.

[0008] Preferably, the support frame is connected to the tarpaulin conveyor.

[0009] Preferably, a film guide roller for conveying the PVC transparent film is arranged above the wide cloth storage device.

[0010] Preferably, a reflective cloth rack is installed between the cloth sewing machine and the narrow cloth storage device.

[0011] Preferably, first reinforcement shelves are installed on both sides of the cloth sewing machine.

[0012] Preferably, four cloth sewing machines are provided and installed in the order of two in the front and two in the back. The front two machines are responsible for sewing the wide cloth and the narrow cloth to the two sides of the PVC transparent film respectively and sewing the reflective cloth at the seams. The rear two machines are responsible for sewing the reinforcement layer between the narrow cloth and the PVC transparent film and sewing it to the sides of the wide cloth and the narrow cloth respectively.

[0013] Preferably, an angle clamp for folding the reinforcement layer is installed below the sewing parts of the two rear fabric sewing machines.

[0014] Preferably, a slide rail adjustment seat is installed on the lower side of the zipper installation device.

[0015] Preferably, the zipper installation device includes a synchronous belt, a second reinforcement layer, an electric cutter for rough edges, and a zipper sewing machine. The electric cutter for rough edges is connected to the side of the synchronous belt, the second reinforcement layer is installed on the side of the zipper sewing machine, and the zipper sewing machine is located at the rear side of the synchronous belt.

[0016] The beneficial effects of the utility model are as follows: when producing tarpaulins, the wide cloth, narrow cloth and transparent film are sent out through a cloth sewing machine, so that the wide cloth and narrow cloth are sewn on the transparent film to form a tarpaulin, and the tarpaulin is transported to the clamp dragging device under the action of the traction device and the cloth storage device, and the connecting arm moves forward with the clamp body under the action of the movable rail to approach the tarpaulin sent out by the traction device until the clamp body clamps the tarpaulin and then moves backward, so that after the tarpaulin is pulled out to a certain length, the electric cutter moves to cut the tarpaulin and drops it on the tarpaulin conveyor, and the tarpaulin can be transported into the zipper installation device for installing the zipper. In this process, the sewing between the cloth and the transparent film, as well as the cutting and transportation of the tarpaulin, do not require the participation of personnel in the transportation, thereby realizing the automated production of the tarpaulin, saving more manpower and material resources, improving production efficiency, and improving safety factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a tarpaulin production device of the utility model;

[0018] Figure 2 This is a schematic diagram of the pre-sequence structure of a tarpaulin production device of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the zipper installation device of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the clip mop device of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the finished tarpaulin of the utility model.

[0022] Figure markings: PVC transparent film storage device-1, narrow cloth storage device-2, wide cloth storage device-3, cloth sewing machine-4, traction device-5, cloth storage device-6, clip mopping device-7, tarpaulin conveyor-8, zipper installation device-9, film guide roller-10, reflective cloth rack-11, first reinforcement layer rack-12, slide rail adjustment seat-13, support frame-71, movable rail-72, connecting arm-73, clip body-74, electric cutter-75, synchronous belt-91, second reinforcement layer rack-92, rough edge electric cutter-93, zipper sewing machine-94. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-4 The utility model provides a tarpaulin production device, including: a PVC transparent film storage device 1, a narrow cloth storage device 2, a wide cloth storage device 3, a cloth sewing machine 4, a traction device 5, a cloth storage device 6, a clip cloth mopping device 7, a tarpaulin conveyor 8, and a zipper installation device 9. The wide cloth storage device 3 is located on the left side of the PVC transparent film storage device 1, the narrow cloth storage device 2 is located on the left side of the wide cloth storage device 3, a plurality of cloth sewing machines 4 are provided and installed on the left side of the narrow cloth storage device 2, and the traction device 5 is installed on the left side of the cloth sewing machine 4 and is located on the left side of the narrow cloth storage device 2. At the lower side of the cloth storage device 6, the clip mopping device 7 is arranged on the tarpaulin conveyor 8 and is located on the left side of the traction device 5, and the zipper installation device 9 is installed on the discharge end side of the tarpaulin conveyor 8; wherein, the clip mopping device 7 includes a support frame 71, a movable rail 72, a connecting arm 73, a clip body 74, and an electric cutter 75. The support frame 71 is equipped with a movable rail 72 for moving the connecting arm 73. A plurality of clip bodies 74 are arranged on the side of the connecting arm 73 close to the traction device 5. The electric cutter 75 is installed on the side of the support frame 71 and is used to cut cloth.

[0026] When in use, the wide cloth, narrow cloth and transparent film are respectively wound on the wide cloth storage device 3, the narrow cloth storage device 2 and the PVC transparent film storage device 1, and the wide cloth, narrow cloth and transparent film are sent out through the cloth sewing machine 4, so that the wide cloth and narrow cloth are sewn on the transparent film to form a tarpaulin. The tarpaulin is transported to the clamp drag device 7 under the action of the traction device 5 and the cloth storage device 6. Under the action of the movable rail 72, the connecting arm 73 moves forward with the clamp body 74 to approach the tarpaulin sent out by the traction device 5, until the clamp body 74 clamps the tarpaulin and then moves backward, so that the tarpaulin is pulled out to a certain length, and the electric cutter 75 moves to cut the tarpaulin and drops it on the tarpaulin conveyor 8. The tarpaulin can be transported into the zipper installation device 9 to install the zipper, thereby realizing the automatic production of the tarpaulin.

[0027] According to some embodiments of the present application, optionally, the support frame 71 is connected to the tarpaulin conveyor 8, so as to enable the tarpaulin cut by the electric cutter 75 to fall onto the tarpaulin conveyor 8.

[0028] According to some embodiments of the present application, optionally, a film guide roller 10 for conveying the PVC transparent film is arranged above the wide cloth storage device 3. The film guide roller 10 can be used to convey the PVC transparent film to the cloth sewing machine 4 more smoothly.

[0029] According to some embodiments of the present application, optionally, a reflective cloth rack 11 is installed between the cloth sewing machine 4 and the narrow cloth storage device 2, and a first reinforcement layer rack 12 is installed on both sides of the cloth sewing machine 4. A total of four cloth sewing machines 4 are provided and are installed in the order of two in the front and two in the back. The front two machines are responsible for sewing the wide cloth and the narrow cloth to both sides of the PVC transparent film respectively and sewing the reflective cloth at the seams, and the rear two machines are responsible for sewing the reinforcement layer between the narrow cloth and the PVC transparent film and sewing it to the sides of the wide cloth and the narrow cloth respectively. The reflective cloth on the reflective cloth rack 11 is sewn on the tarpaulin by the two front cloth sewing machines 4, so that the tarpaulin can reflect light at night, making it safer to use on the road. The reinforcement layer on the first reinforcement layer rack 12 is sewn on the sides of the wide cloth and the narrow cloth by the two rear cloth sewing machines 4 respectively, so that the reinforcement layer is wrapped around the sides of the wide cloth and the narrow cloth, which makes the wide cloth and the narrow cloth not easy to tear and more durable, thereby increasing the overall durability of the tarpaulin.

[0030] According to some embodiments of the present application, optionally, an angler for folding the reinforcing layer is installed under the sewing parts of the two cloth sewing machines 4 at the rear. The angler is used to turn the reinforcing layer so that the reinforcing layer enters vertically and exits horizontally, and is output horizontally on the sides of the wide cloth and the narrow cloth, and the sewing machine 4 can sew the reinforcing layer to the wide cloth and the narrow cloth in the form of hemming.

[0031] According to some embodiments of the present application, a slide rail adjustment seat 13 is optionally installed on the lower side of the zipper installation device 9. It has the function of realizing the zipper installation device 9 to be movable, so as to facilitate the alignment of the tarpaulin conveyor 8 and smoothly deliver the tarpaulin to the zipper installation device 9.

[0032] According to some embodiments of the present application, optionally, the zipper installation device 9 includes a synchronous belt 91, a second reinforcement layer 92, an electric cutter for rough edges 93, and a zipper sewing machine 94. The electric cutter for rough edges 93 is connected to the side of the synchronous belt 91, the second reinforcement layer 92 is installed on the side of the zipper sewing machine 94, the zipper sewing machine 94 is located on the rear side of the synchronous belt 91, and an angle clamp for the reinforcement layer to enter the folding direction is installed below the sewing part of the zipper sewing machine 94. The tarpaulin delivered by the tarpaulin conveyor 8 is sent to the zipper sewing machine 94 via the synchronous belt 91, and the zipper sewing machine 94 sews the zipper onto the tarpaulin, thereby completing the zipper installation of the tarpaulin. In the process, the electric cutter 93 for rough edges grinds and cuts the two sides of the tarpaulin to remove the rough edges on both sides of the tarpaulin, making the subsequent use more comfortable and the tarpaulin more beautiful. In the process of sewing the zipper, the reinforcement layer on the second reinforcement layer 92 is folded by the angler and laid on the side of the tarpaulin zipper, so that the zipper and the tarpaulin can also be reinforced, which increases the connection strength between the two.

[0033] According to some embodiments of the present application, optionally, a zipper turn-out rack is provided at the bottom of the zipper adding device 9 , which has the function of conveying the zipper to the zipper sewing machine 94 .

[0034] See also Figure 5 The top is the narrow side of the tarpaulin, the bottom is the wide side of the tarpaulin, the middle is the PVC transparent film, and the long strip under the PVC transparent film is the reflective cloth.

[0035] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.

[0036] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present utility model. Therefore, phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0037] In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the utility model. However, those skilled in the relevant art will understand that the utility model can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.

Claims

1. A tarpaulin production device, characterized in that: include: A PVC transparent film storage device (1), a narrow cloth storage device (2), a wide cloth storage device (3), a cloth sewing machine (4), a traction device (5), a cloth storage device (6), a clip mopping device (7), a tarpaulin conveyor (8), and a zipper installation device (9), wherein the wide cloth storage device (3) is located on the left side of the PVC transparent film storage device (1), the narrow cloth storage device (2) is located on the left side of the wide cloth storage device (3), a plurality of cloth sewing machines (4) are provided and installed on the left side of the narrow cloth storage device (2), the traction device (5) is installed on the left side of the cloth sewing machine (4) and located below the cloth storage device (6), the clip mopping device (7) is provided on the tarpaulin conveyor (8) and located on the left side of the traction device (5), and the zipper installation device (9) is installed on the discharge end side of the tarpaulin conveyor (8); wherein: The clip cloth-mopping device (7) comprises a support frame (71), a movable rail (72), a connecting arm (73), a clip body (74), and an electric cutter (75). The support frame (71) is provided with a movable rail (72) for moving the connecting arm (73). A plurality of clip bodies (74) are provided on one side of the connecting arm (73) close to the traction device (5). The electric cutter (75) is installed on the side of the support frame (71) and is used for cutting cloth.

2. A tarpaulin production device according to claim 1, characterized in that: The support frame (71) is connected to the tarpaulin conveyor (8).

3. A tarpaulin production device according to claim 1, characterized in that: A film guide roller (10) for conveying the PVC transparent film is arranged above the wide cloth storage device (3).

4. A tarpaulin production device according to claim 1, characterized in that: A reflective cloth rack (11) is installed between the cloth sewing machine (4) and the narrow cloth storage device (2).

5. A tarpaulin production device according to claim 4, characterized in that: First reinforcement racks (12) are installed on both sides of the cloth sewing machine (4).

6. A tarpaulin production device according to claim 5, characterized in that: A total of four cloth sewing machines (4) are provided and are installed in the order of two in the front and two in the back. The front two machines are responsible for sewing the wide cloth and the narrow cloth to the two sides of the PVC transparent film respectively and sewing the reflective cloth at the seam. The rear two machines are responsible for sewing the reinforcement layer between the narrow cloth and the PVC transparent film and sewing it to the sides of the wide cloth and the narrow cloth respectively.

7. A tarpaulin production device according to claim 6, characterized in that: An angle clamp for the reinforcement layer to enter the folding direction is installed below the sewing parts of the two cloth sewing machines (4) at the rear.

8. The tarpaulin production device according to claim 1, characterized in that: A slide rail adjustment seat (13) is installed on the lower side of the zipper installation device (9).

9. A tarpaulin production device according to claim 1 or 8, characterized in that: The zipper installation device (9) comprises a synchronous belt (91), a second reinforcement layer (92), an electric cutter for rough edges (93), and a zipper sewing machine (94); the electric cutter for rough edges (93) is connected to the side of the synchronous belt (91); the second reinforcement layer (92) is installed on the side of the zipper sewing machine (94); and the zipper sewing machine (94) is located at the rear side of the synchronous belt (91).