Uniform pressure applying device for ultra-vacuum film coating of color box

Abstract

The utility model discloses a color box ultra-vacuum laminating uniform pressure applying device which comprises a base and a mounting frame arranged on the base, the base is sequentially provided with an unwinding mechanism, a working table and a pressure applying mechanism arranged on the working table, the mounting frame is vertically erected on the base, the mounting frame is provided with a compaction module and a driving module, and the compaction module and the driving module are arranged on the base. The two sides of the compaction module are connected with the mounting frame, a rail structure is arranged at the joint of the compaction module and the mounting frame, and the workbench has an inclination angle. Adjustment can be carried out in the film conveying process, so that it is guaranteed that the film is in a tightened state all the time. According to the film laminating machine, the film can be smoother through cooperation with the pressure applying mechanism on the workbench, bubbles are prevented from being generated in the film laminating process, the pressure applying mechanism applies pressure to the surface of the film in a left-right moving mode through a flat plate type pressing block, the pressure applying force is more uniform, and the film laminating efficiency and the qualified rate are further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of film coating equipment, in particular to a color box ultra-vacuum film coating uniform pressure device. Background Art

[0002] In the process of color box processing, it is usually necessary to coat the raw paperboard for producing color boxes to make the paperboard dustproof and waterproof, thereby protecting the paperboard as a whole and making it more practical. For this purpose, a coating process is required to achieve the above functions. The coating process is generally completed on a vacuum coating machine. The principle process of coating is as follows: the formed pulp embryo is placed in a space called a vacuum chamber with an opening on the top, and then the opening of the vacuum chamber is covered with a softened thermoplastic film, and then the vacuum chamber covered with the film is vacuumed. At this time, the film naturally adheres to and adheres to the upward surface of the pulp embryo, and finally the pulp embryo covered with the film is taken out of the vacuum chamber.

[0003] In the existing laminating technology, a cylinder is usually used to push a pressure roller to roll the sticky film directly onto the cardboard. However, during the laminating process, since the surface of the cardboard is prone to carry dust during the processing, if the cardboard is directly laminarized without cleaning, the dust will be sandwiched between the film and the cardboard, and bubbles will form on the surface of the cardboard, affecting the quality of the lamination and the appearance of the color box. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art solutions, the utility model provides a color box ultra-vacuum coating uniform pressure device, which can effectively solve the problems raised by the background technology.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A color box ultra-vacuum laminating uniform pressure device comprises a base and a mounting frame arranged on the base, the base is provided with an unwinding mechanism, a workbench and a pressure mechanism arranged on the workbench in sequence, the mounting frame is vertically mounted on the base, the mounting frame is provided with a compacting module and a driving module, the compacting module is connected to the mounting frame on both sides, a track structure is provided at the connection between the compacting module and the mounting frame, and the workbench has an inclination angle;

[0007] The unwinding mechanism includes a first roller, a second roller and a third roller, the first roller is provided with a film coil for color box lamination, the film coil passes through the first roller, the second roller and the third roller in sequence, wherein the first roller is also provided with a tensioning module, the second roller is provided above the third roller, and the third roller is provided with an adjustment module;

[0008] The pressure mechanism includes a pressure block, an adjustment block and a mounting arm connected to the pressure block, the pressure block is movably connected to the mounting arm, and the mounting arm is connected to the workbench through the adjustment block, the workbench is also provided with an adjustment part and a positioning part, wherein a side of the pressure block close to the workbench is a smooth surface, and the inclination angle of the pressure block is the same as the inclination angle of the workbench.

[0009] As a further description of the above technical solution, the base is also provided with a notch for fixing, and the base is also provided with a mounting portion for mounting the first roller, the second roller and the third roller, wherein the second roller is arranged on the notch, wherein the first roller is arranged above the base, and the second roller is arranged inside the base.

[0010] As a further description of the above technical solution, the compaction module is connected to the driving module, the driving module is arranged above the mounting frame, the compaction module is parallel to the base, the compaction module includes a guide seat and a pressure plate, the guide seat is fixedly connected to the pressure plate, and the guide seat moves along the Y-axis direction of the mounting frame through a track structure, wherein the driving module includes a cylinder and a guide rod, and the guide rod is fixedly connected to the guide seat.

[0011] As a further description of the above technical solution, the track structure includes a group of slide rails, which are symmetrically arranged on both sides of the mounting frame, and the slide rails are slidably matched with the guide seat.

[0012] As a further description of the above technical solution, the inclination angle of the workbench is 30 degrees-60 degrees, the adjustment part is arranged on both sides of the workbench, the adjustment part is composed of a plurality of adjustment holes, the adjustment holes are arranged in a longitudinal line along the inclined surface of the workbench, the adjustment block is connected to the adjustment hole, the positioning part is arranged in the middle of the workbench, and the positioning part includes a sensor.

[0013] As a further description of the above technical solution, a roller group and a driving motor are provided at the connection between the pressure block and the mounting arm, the pressure block is in contact with the inclined surface of the workbench, mounting holes for fixing are provided at both ends of the mounting arm, and the adjustment block is passed through the mounting hole.

[0014] As a further description of the above technical solution, the mounting frame is also provided with a controller for connecting the tensioning module and the adjusting module, the tensioning module includes a group of tensioning wheels, and the adjusting module includes a connecting rod and an adjusting roller.

[0015] As a further description of the above technical solution, a measuring module for detecting the tightness of the film is also provided between the base and the workbench.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model provides a color box ultra-vacuum coating uniform pressure-applying device, which has at least one of the following beneficial effects during use:

[0018] During use, in conjunction with the vacuum laminating equipment, after the pressure device is installed in the corresponding position, the film coil can greatly reduce the problem of bubbles or wrinkles in the film through the unwinding mechanism and the pressure mechanism. The coil is transported to the workbench through the first roller, the second roller and the third roller in turn. The first roller and the third roller are provided with an adjustment module and a tensioning module, which can be adjusted during the film transportation process to ensure that the film is always in a taut state. In conjunction with the pressure mechanism on the workbench, the film can be smoother and bubbles can be prevented from being generated during the laminating process. The pressure mechanism uses a flat-plate pressure block to apply pressure on the film surface in a left-right movable manner. The pressure force is more uniform, which further improves the efficiency and qualified rate of the film during lamination. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a device for uniformly applying pressure to a color box using ultra-vacuum coating according to the utility model;

[0020] Figure 2 This is a schematic diagram of the first side structure of a device for uniformly applying pressure to a color box ultra-vacuum coating according to the utility model;

[0021] Figure 3 This is a second side structural diagram of a device for uniformly applying pressure to a color box ultra-vacuum coating according to the utility model;

[0022] Figure 4 The utility model is a perspective structural schematic diagram of a color box ultra-vacuum coating uniform pressure device.

[0023] Numbers in the figure:

[0024] 1. Base; 101. Mounting frame; 102. Cylinder; 103. Guide seat; 104. Pressing plate; 105. Track structure; 106. Slide rail; 2. Unwinding mechanism; 201. First roller; 202. Coil; 203. Second roller; 204. Take-up module; 205. Adjustment module; 206. Connecting rod; 207. Third roller; 3. Workbench; 301. Adjustment part; 302. Positioning part; 303. Adjustment hole; 304. Sensor; 305. Measurement module; 4. Pressing mechanism; 401. Pressing block; 402. Adjustment block; 403. Mounting arm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-4 As shown, the utility model provides a uniform pressure-applying device for ultra-vacuum coating of a color box, comprising a base 1 and a mounting frame 101 arranged on the base 1, the base 1 is sequentially provided with a reeling mechanism 2, a workbench 3 and a pressure-applying mechanism 4 arranged on the workbench 3, the mounting frame 101 is vertically mounted on the base 1, the mounting frame 101 is provided with a compaction module and a driving module, the compaction module is connected to the mounting frame 101 on both sides, a track structure 105 is provided at the connection between the compaction module and the mounting frame 101, and the workbench 3 has an inclination angle.

[0027] The unwinding mechanism 2 includes a first roller 201, a second roller 203 and a third roller 207. The first roller 201 is provided with a film coil 202 for color box lamination. The film coil 202 passes through the first roller 201, the second roller 203 and the third roller 207 in sequence. The first roller 201 is also provided with a tensioning module 204. The second roller 203 is arranged above the third roller 207. The third roller 207 is provided with an adjustment module 205.

[0028] In one of the present embodiments, the coil 202 is sequentially conveyed to the workbench 3 by the first roller 201, the second roller 203 and the third roller 207. An adjustment module 205 and a tensioning module 204 are provided on the first roller 201 and the third roller 207, which can be adjusted during the film conveying process to ensure that the film is always in a taut state.

[0029] The pressure mechanism 4 includes a pressure block 401, an adjustment block 402 and a mounting arm 403 connected to the pressure block 401, the pressure block 401 is movably connected to the mounting arm 403, and the mounting arm 403 is connected to the workbench 3 through the adjustment block 402, the workbench 3 is also provided with an adjustment portion 301 and a positioning portion 302, wherein a surface of the pressure block 401 close to the workbench 3 is a smooth surface, and the inclination angle of the pressure block 401 is the same as the inclination angle of the workbench 3.

[0030] During use, this embodiment cooperates with vacuum coating equipment. After the pressure device is installed at a corresponding position, the film roll 202 can greatly reduce the problem of bubbles or wrinkles in the film through the unwinding mechanism 2 and the pressure mechanism 4.

[0031] It is further explained that the base 1 is also provided with a notch for fixing, and the base 1 is also provided with a mounting portion for mounting the first roller 201, the second roller 203 and the third roller 207, wherein the second roller 203 is arranged on the notch, wherein the first roller 201 is arranged above the base 1, and the second roller 203 is arranged inside the base 1.

[0032] It is further explained that the compaction module is connected to the driving module, the driving module is arranged above the mounting frame 101, the compaction module is parallel to the base 1, the compaction module includes a guide seat 103 and a pressure plate 104, the guide seat 103 is fixedly connected to the pressure plate 104, and the guide seat 103 moves along the Y-axis direction of the mounting frame 101 through the track structure 105, wherein the driving module includes a cylinder 102 and a guide rod, and the guide rod is fixedly connected to the guide seat 103.

[0033] It is further explained that the track structure 105 includes a set of slide rails 106 , and the slide rails 106 are symmetrically arranged on both sides of the mounting frame 101 , and the slide rails 106 are slidably matched with the guide seat 103 .

[0034] It is further explained that the inclination angle of the workbench 3 is 30 degrees-60 degrees, the adjustment part 301 is arranged on both sides of the workbench 3, the adjustment part 301 is composed of a plurality of adjustment holes 303, and the adjustment holes 303 are arranged in a vertical line along the inclined surface of the workbench 3. The adjustment block 402 is connected to the adjustment hole 303, and the positioning part 302 is arranged in the middle of the workbench 3, and the positioning part 302 includes a sensor 304.

[0035] It is further explained that a roller group and a driving motor are provided at the connection between the pressing block 401 and the mounting arm 403, the pressing block 401 is in contact with the inclined surface of the workbench 3, and mounting holes for fixing are provided at both ends of the mounting arm 403, and the adjusting block 402 is passed through the mounting hole.

[0036] It is further explained that the mounting frame 101 is also provided with a controller for connecting the tensioning module 204 and the adjusting module 205. The tensioning module 204 includes a set of tensioning wheels, and the adjusting module 205 includes a connecting rod 206 and an adjusting roller.

[0037] It is further explained that a measuring module 305 for detecting the tightness of the film is also provided between the base 1 and the workbench 3 .

[0038] In the second embodiment of the present invention, the pressure mechanism 4 on the working table 3 can make the film smoother and prevent bubbles from being generated during the coating process. The pressure mechanism 4 uses a flat pressure block 401 to apply pressure on the surface of the film in a left-right movable manner. The pressure is more uniform, further improving the efficiency and qualified rate of the film during coating.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A color box ultra-vacuum laminating uniform pressure device, characterized in that: It comprises a base and a mounting frame arranged on the base, the base is provided with an unwinding mechanism, a workbench and a pressure mechanism arranged on the workbench in sequence, the mounting frame is vertically mounted on the base, the mounting frame is provided with a compacting module and a driving module, the compacting module is connected to the mounting frame on both sides, a track structure is provided at the connection between the compacting module and the mounting frame, and the workbench has an inclination angle; The unwinding mechanism includes a first roller, a second roller and a third roller, the first roller is provided with a film coil for color box lamination, the film coil passes through the first roller, the second roller and the third roller in sequence, wherein the first roller is also provided with a tensioning module, the second roller is provided above the third roller, and the third roller is provided with an adjustment module; The pressure mechanism includes a pressure block, an adjustment block and a mounting arm connected to the pressure block, the pressure block is movably connected to the mounting arm, and the mounting arm is connected to the workbench through the adjustment block, the workbench is also provided with an adjustment part and a positioning part, wherein a side of the pressure block close to the workbench is a smooth surface, and the inclination angle of the pressure block is the same as the inclination angle of the workbench.

2. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: The base is also provided with a notch for fixing, and the base is also provided with a mounting portion for mounting the first roller, the second roller and the third roller, wherein the second roller is arranged on the notch, wherein the first roller is arranged above the base, and the second roller is arranged inside the base.

3. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: The compaction module is connected to the driving module, the driving module is arranged above the mounting frame, the compaction module is parallel to the base, the compaction module includes a guide seat and a pressure plate, the guide seat is fixedly connected to the pressure plate, and the guide seat moves along the Y-axis direction of the mounting frame through a track structure, wherein the driving module includes a cylinder and a guide rod, and the guide rod is fixedly connected to the guide seat.

4. A color box ultra-vacuum coating uniform pressure device according to claim 1 or 3, characterized in that: The track structure comprises a group of slide rails, which are symmetrically arranged on both sides of the mounting frame and are slidably matched with the guide seat.

5. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: The inclination angle of the workbench is 30 degrees to 60 degrees. The adjustment part is arranged on both sides of the workbench. The adjustment part is composed of a plurality of adjustment holes. The adjustment holes are arranged in a longitudinal line along the inclined surface of the workbench. The adjustment block is connected to the adjustment holes. The positioning part is arranged in the middle of the workbench, and the positioning part includes a sensor.

6. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: A roller group and a driving motor are provided at the connection between the pressing block and the mounting arm. The pressing block contacts the inclined surface of the workbench. Both ends of the mounting arm are provided with mounting holes for fixing. The adjusting block is penetrated through the mounting holes.

7. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: The mounting frame is also provided with a controller for connecting the tensioning module and the adjusting module. The tensioning module includes a group of tensioning wheels, and the adjusting module includes a connecting rod and an adjusting roller.

8. The device for uniformly applying pressure to a color box by ultra-vacuum coating according to claim 1, characterized in that: A measuring module for detecting the tightness of the film is also arranged between the base and the workbench.

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