Front longitudinal beam rear cover plate structure of commercial vehicle
By setting multiple bosses, connection holes and clamping holes on the rear cover of the front longitudinal beam of a commercial vehicle, providing multiple installation points, the problem of single structure design and poor versatility of the front longitudinal beam rear cover in the prior art is solved, and the general installation of a variety of components and the reduction of vehicle model development costs are achieved.
Patent Information
- Application Number
- CN202420313035.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The structural design of the front longitudinal beam rear cover of existing commercial vehicles is single, poor in versatility, and cannot meet the configuration requirements of multiple components, resulting in an increase in vehicle development costs.
A highly versatile rear cover structure for commercial vehicles is designed. By setting multiple bosses, connecting holes and clamping holes on the rear cover, a variety of installation points are provided to meet the installation needs of components of different models.
It realizes the universal installation of a variety of components, makes full use of the upper space of the rear cover, reduces the cost of model development, and realizes the platform strategy of different models of the same body.
Smart Images

Figure CN222845382U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile bodies, and specifically relates to a front longitudinal beam and rear cover plate structure of a commercial vehicle. Background Art
[0002] With the development of the automobile industry, the development of commercial vehicles has gradually focused on the lightweight, platformization, scenario-based and universalization of parts. The rear cover of the front longitudinal beam of a commercial vehicle is an important part of the rear longitudinal beam assembly, connecting the longitudinal beam and the front floor, and has good conductivity and support. The existing market usually has different configuration requirements for the same model, and the universalization of parts has become a requirement for achieving platformization.
[0003] The current front longitudinal beam and rear cover have a single structural design and poor versatility. For the installation of parts for different models of the same body, only the corresponding body structure can be designed for adaptation, which cannot meet the configuration requirements of various parts and increases the development cost of the vehicle model.
[0004] The utility model patent with announcement number CN216805587U disclosed on June 24, 2022, entitled "A front longitudinal beam rear section cover plate for automobiles and automobiles", wherein the front longitudinal beam rear section cover plate for automobiles comprises a front longitudinal beam rear section cover plate body, the middle area of which is an inclined portion inclined downward from left to right; wherein a triangular reinforcement rib grid is provided on the outer surface of the inclined portion; and a rectangular reinforcement rib grid is provided on the entire inner surface of the front longitudinal beam rear section cover plate body. The versatility of the front longitudinal beam rear section cover plate for automobiles is not high, and the vehicle model development cost cannot be reduced. Utility Model Content
[0005] The utility model aims to provide a commercial vehicle front longitudinal beam rear cover plate structure with high versatility and reduced development cost in view of the deficiencies of the prior art.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The commercial vehicle front longitudinal beam rear cover plate structure, the rear cover plate is arranged on one side of the front longitudinal beam, the rear cover plate is provided with a first boss, the first boss is provided with a first connecting hole; the rear cover plate is also provided with an air intake hole, the end of the rear cover plate is provided with a second boss, the second boss is provided with a second connecting hole, the rear cover plate is provided with a clamping hole on one side of the air intake hole; the rear cover plate is provided with a rivet hole below the first connecting hole, and the air intake hole is located between the rivet holes.
[0008] There are two first bosses, the first connection holes are arranged in pairs on the first bosses, and the edges of the first boss and the second boss are both arc-shaped structures.
[0009] The rear cover plate is a cold-rolled steel plate.
[0010] The air inlet hole is in a rectangular structure, and the edge of the air inlet hole is in an arc structure.
[0011] The second connecting holes are arranged at two ends of the second boss.
[0012] An ECU control unit is installed on the rear cover plate. First connecting bolts are provided at both ends of the ECU control unit. The first connecting bolts are connected to the first connecting holes.
[0013] An air filter is installed on the rear cover plate, and the air filter includes an air inlet, which is adapted to the air inlet hole. A mounting seat is provided at one end of the air filter, and a second connecting bolt is provided on the mounting seat. The second connecting bolt is connected to the second connecting hole, and the other end of the air filter is clamped with the clamping hole.
[0014] A VCU controller is installed on the rear cover plate, and connecting plates are provided at both ends of the VCU controller. Rivets are provided on the connecting plates, and the rivets are riveted to the rivet holes. A third connecting bolt is also provided on the connecting plate located on one side of the VCU controller, and the third connecting bolt is connected to the first connecting hole.
[0015] The technical effect of the utility model is as follows: by adopting the commercial vehicle front longitudinal beam rear cover plate structure of the utility model, the rear cover plate is designed with a universal structure, different installation points are provided for various parts, the upper space of the rear cover plate is fully utilized, the installation of parts with different functions of various models is met, the model development cost is reduced, and the platform strategy of different models of the same body is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] This specification includes the following drawings, which show the following contents:
[0017] Figure 1 It is a structural schematic diagram of the rear cover plate structure of the front longitudinal beam of a commercial vehicle of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the front longitudinal beam and the rear cover plate of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the rear cover plate installation ECU control unit of the utility model;
[0020] Figure 4-1 and Figure 4-2 It is a structural schematic diagram of the rear cover plate of the utility model for installing an air filter;
[0021] Figure 5-1 and Figure 5-2 It is a structural schematic diagram of a VCU controller installed on a rear cover plate of the utility model.
[0022] Markings in the figure are: 1. front longitudinal beam; 2. rear cover; 3. first boss; 4. second boss; 5. first connecting hole; 6. second connecting hole; 7. snap-on hole; 8. rivet hole; 9. air intake hole; 10. air intake port; 11. ECU control unit; 12. air filter; 13. VCU controller; 14. first connecting bolt; 15. second connecting bolt; 16. rivet; 17. connecting plate; 18. mounting seat; 19. third connecting bolt. DETAILED DESCRIPTION
[0023] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and to facilitate their implementation.
[0024] like Figure 1 to Figure 5-2 As shown, the rear cover plate structure of the front longitudinal beam of the commercial vehicle, the rear cover plate 2 is arranged on one side of the front longitudinal beam 1, the rear cover plate 2 is provided with a first boss 3, and the first boss 3 is provided with a first connecting hole 5; the rear cover plate 2 is also provided with an air intake hole 9, a second boss 4 is provided at the end of the rear cover plate 2, and the second boss 4 is provided with a second connecting hole 6, and a clamping hole 7 is provided on the rear cover plate 2 at one side of the air intake hole 9; a rivet hole 8 is provided on the rear cover plate 2 below the first connecting hole 5, and the air intake hole 9 is located between the rivet holes 8.
[0025] The front longitudinal beam rear cover plate structure can be installed with the ECU electronic control unit of the basic vehicle model through the first connection hole 5 of the first boss 3. Under the limitation of the longitudinal beam cross-section width, the front longitudinal beam rear cover plate structure is modified and optimized to meet the installation requirements of the air filter air inlet 10, so that the air inlet 10 of the air filter 12 corresponds to the air inlet hole 9, and the air filter 12 is fixed as a whole through the second connection hole 6 and the clamping hole 7, so as to meet the installation requirements of the power upgrade vehicle model; the front longitudinal beam rear cover plate structure is modified on the basis of the gasoline vehicle to provide an installation position for the new energy VCU vehicle controller and the upgraded air filter of the oil vehicle. Therefore, without the need to develop new parts, the universal installation of parts of three different models can be achieved by designing different installation hole structures, which greatly reduces the model development cost.
[0026] like Figure 1 As shown, there are two first bosses 3, and the first connection holes 5 are arranged in pairs on the first bosses 3. The edges of the first bosses 3 and the second bosses 4 are both arc-shaped structures. The two first bosses 3 can stably install the ECU control unit 11. After being fixed by two bolts on one side of the ECU control unit 11, the position of the ECU control unit 11 is stabilized and will not rotate, which can facilitate the assembly and positioning process and improve the stability of the connection. The first boss 3 and the second boss 4 are made by stamping. The arc-shaped structure makes it transition smoothly with the surface of the rear cover plate 2 and reduces deformation. The setting of the boss forms a mounting plane corresponding to the parts.
[0027] The rear cover plate 2 is a cold-rolled steel plate. The material of the front longitudinal beam and rear cover plate is DC01 cold-rolled steel plate, which has high strength and strong plasticity, and can maintain reliable strength after drilling, punching and other processes, thereby ensuring the stability of the installed parts and extending the durability of the rear cover plate 2.
[0028] like Figure 1 and Figure 5-2 As shown, the air inlet 9 is a rectangular structure, and the edge of the air inlet 9 is an arc structure. The air inlet 9 is adapted to the air inlet 10 of the air filter 12, does not hinder the air intake function of the air filter 12, and the arc edge of the air inlet 9 can reduce stress concentration.
[0029] like Figure 1 As shown, the second connection holes 6 are arranged at both ends of the second boss 4. The second connection holes 6 are arranged at the upper and lower parts of the second boss 4, and the two second connection holes 6 correspond to and connect the two mounting seats 18 to ensure the stability of the connection of the air filter 12.
[0030] like Figure 3 As shown, the rear cover plate 2 is equipped with an ECU control unit 11, and first connecting bolts 14 are provided at both ends of the ECU control unit 11, and the first connecting bolts 14 are connected to the first connecting holes 5. The above structure is a structural form in which the ECU control unit 11 is installed on the rear cover plate 2. The ECU control unit 11 of the basic vehicle model is fixed with the first connecting hole 5 by four bolts, and the first connecting hole 5 is a round hole with a diameter of 7 mm.
[0031] like Figure 4-1 and Figure 4-2 As shown, an air filter 12 is installed on the rear cover plate 2, and the air filter 12 includes an air inlet 10, and the air inlet 10 is adapted to the air inlet hole 9. A mounting seat 18 is provided at one end of the air filter 12, and a second connecting bolt 15 is provided on the mounting seat 18, and the second connecting bolt 15 is connected to the second connecting hole 6, and the other end of the air filter 12 is connected to the clamping hole 7. The above structure is a structural form of installing the air filter 12 on the rear cover plate 2. The air filter 12 of the power upgrade model is fixed to the rear cover plate 2 through rubber clamping, bolt connection and air inlet 10, wherein the clamping hole 7 is fixed by a rubber clamping piece, and the second connecting hole 6 is a round hole with a diameter of 7 mm.
[0032] like Figure 5-1 and Figure 5-2As shown, a VCU controller 13 is mounted on the rear cover plate 2, and connecting plates 17 are provided at both ends of the VCU controller 13. Rivets 16 are provided on the connecting plates 17, and the rivets 16 are riveted to the riveting holes 8. A third connecting bolt 19 is also provided on the connecting plate 17 located on one side of the VCU controller 13, and the third connecting bolt 19 is connected to the first connecting hole 5. The above structure is a structural form in which the VCU controller 13 is mounted on the rear cover plate 2. The tram VCU controller 13 is fixed to the rear cover plate 2 as a whole by riveting and screwing. One side of the tram VCU controller 13 is fixed by riveting, and the other side is fixed by riveting and screwing. The fixing effect of riveting is good and the stability is higher.
[0033] The rear cover plate 2 is designed with a universal structure, providing different installation points for various parts and components, making full use of the upper space of the rear cover plate 2 to meet the installation of parts with different functions of various vehicle models, reducing the vehicle model development cost and realizing the platform strategy of different models of the same body.
[0034] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A commercial vehicle front longitudinal beam rear cover structure, characterized in that: The rear cover plate (2) is arranged on one side of the front longitudinal beam (1), and a first boss (3) is provided on the rear cover plate (2), and a first connecting hole (5) is provided on the first boss (3); an air intake hole (9) is also provided on the rear cover plate (2), a second boss (4) is provided at the end of the rear cover plate (2), and a second connecting hole (6) is provided on the second boss (4); a clamping hole (7) is provided on one side of the air intake hole (9) on the rear cover plate (2); a rivet hole (8) is provided on the rear cover plate (2) below the first connecting hole (5), and the air intake hole (9) is located between the two rivet holes (8) on the rear cover plate (2).
2. The commercial vehicle front longitudinal beam rear cover structure according to claim 1, characterized in that: Two first bosses (3) are provided, and the first connection holes (5) are arranged in pairs on the first bosses (3). The edges of the first boss (3) and the second boss (4) are both arc-shaped structures.
3. The commercial vehicle front longitudinal beam rear cover structure according to claim 2, characterized in that: The rear cover plate (2) is a cold-rolled steel plate.
4. The commercial vehicle front longitudinal beam rear cover structure according to claim 3, characterized in that: The air inlet hole (9) is in a rectangular structure, and the edge of the air inlet hole (9) is in an arc-shaped structure.
5. The commercial vehicle front longitudinal beam rear cover structure according to claim 4, characterized in that: The second connection holes (6) are provided at two ends of the second boss (4).
6. The commercial vehicle front longitudinal beam rear cover structure according to claim 5, characterized in that: An ECU control unit (11) is installed on the rear cover plate (2), and first connecting bolts (14) are provided at both ends of the ECU control unit (11), and the first connecting bolts (14) are connected to the first connecting holes (5).
7. The commercial vehicle front longitudinal beam rear cover structure according to claim 5, characterized in that: An air filter (12) is installed on the rear cover plate (2), and the air filter (12) includes an air inlet (10), and the air inlet (10) is adapted to the air inlet hole (9). A mounting seat (18) is provided at one end of the air filter (12), and a second connecting bolt (15) is provided on the mounting seat (18), and the second connecting bolt (15) is connected to the second connecting hole (6). The other end of the air filter (12) is clamped with the clamping hole (7).
8. The commercial vehicle front longitudinal beam rear cover structure according to claim 5, characterized in that: A VCU controller (13) is mounted on the rear cover plate (2), connecting plates (17) are provided at both ends of the VCU controller (13), rivets (16) are provided on the connecting plates (17), the rivets (16) are riveted to the rivet holes (8), and a third connecting bolt (19) is also provided on the connecting plate (17) located on one side of the VCU controller (13), and the third connecting bolt (19) is connected to the first connecting hole (5).
Citation Information
Patent Citations
Automobile front longitudinal beam rear section cover plate and automobile
CN216805587U