Battery surface pad pasting device
By designing an automated battery veneer pad device, the problems of traditional low operation efficiency and high cost are solved, and efficient and accurate surface pad fitting operation is achieved.
Patent Information
- Application Number
- CN202421599967.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Traditional veneer pads have low operation efficiency and high cost, and require manual transmission and bonding of the face pads.
A battery veneer pad device is designed, including a feeding mechanism, a drive member, a frame, a position adjustment mechanism, a detection mechanism and a plurality of grasping mechanisms, so as to realize the transmission and bonding of the surface pads through an automated manner.
Improves the efficiency of veneer pad operation, reduces manual operation, reduces cost, and ensures the accuracy of fit.
Smart Images

Figure CN222846016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery energy storage systems, in particular to a battery veneer pad device. Background Art
[0002] Battery mats are adhesive tape that is pasted on the end surface of the battery to prevent short circuits between the positive and negative electrodes of the battery. Battery mats are usually supplied in rolls by mat manufacturers. The unpeeled mats are adhered to the smooth backing paper and can be easily peeled off from the backing paper.
[0003] Traditionally, the surface pads are often manually transferred and attached to the battery end faces, which takes a long time, is costly, and has low operating efficiency. Utility Model Content
[0004] The utility model aims to provide a battery surface pad device to improve the efficiency of battery surface pad operation.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A battery face pad device comprises a feeding mechanism, a first driving member, a frame, a position adjustment mechanism, a detection mechanism and a plurality of grabbing mechanisms; the frame is connected to the first driving member in a transmission manner, and the first driving member drives the frame to rotate; a plurality of the grabbing mechanisms are arranged on the frame in a ring around the rotation axis of the frame; a loading end is arranged between the feeding mechanism and the frame, and a unloading end is arranged on a side of the frame away from the feeding mechanism; the feeding mechanism is used to transmit the face pad to the loading end; the grabbing mechanism is used to grab the face pad; the position adjustment mechanism is arranged on the frame, and the position adjustment mechanism is connected to the grabbing mechanism in a transmission manner; the detection mechanism is used to obtain position information of the face pad and the battery end face; the detection mechanism is electrically connected to the position adjustment mechanism and the first driving mechanism; when the first driving member drives the frame to rotate, so that the grabbing mechanism grabbing the face pad moves to the unloading end position, the grabbing mechanism without grabbing the face pad moves to the loading end position.
[0007] Preferably, a base is provided on the output end of the first driving member, the frame is arranged on the top surface of the base, and also includes a chassis, and the first driving member is arranged in the chassis; the loading end is a loading platform, the loading platform is arranged in the chassis, and the loading platform is located on the side of the base away from the frame.
[0008] Preferably, the gripping mechanism comprises a first driving cylinder and a suction cup, wherein the suction cup is transmission-connected to an output end of the first driving cylinder; and the first driving cylinder is disposed on the frame.
[0009] Preferably, it further comprises a suction cup, wherein there are multiple suction cups, and the multiple suction cups are arranged at the bottom of the suction cup, and the suction cup is drivingly connected to the first driving cylinder.
[0010] Preferably, the gripping mechanism further comprises a connecting frame, which is drivingly connected to the first driving cylinder, and the suction cup is arranged on the connecting frame; the position adjustment mechanism comprises an X-direction adjustment component, a Y-direction adjustment component and an angle adjustment component; the X-direction adjustment component, the Y-direction adjustment component and the angle adjustment component are all arranged on the connecting frame, the X-direction adjustment component is used to drive the connecting frame to move in the X direction, the Y-direction adjustment component is used to drive the connecting frame to move in the Y direction, and the angle adjustment component is used to drive the suction cup to rotate along its own axis.
[0011] Preferably, the Y-axis adjustment component includes a first slide rail and a second drive cylinder, and the first slide rail and the second drive cylinder are both fixed to the connecting frame; the X-axis adjustment component is slidably arranged on the first slide rail, and the second drive cylinder drives the X-axis adjustment component to slide along the first slide rail.
[0012] Preferably, the X-axis adjustment component includes a second slide rail and a third drive cylinder, the second slide rail is slidably embedded in the first slide rail, one end of the cylinder body of the third drive cylinder is fixedly connected to the cylinder body of the first drive cylinder, the other end of the cylinder body of the third drive cylinder is slidably disposed on the second slide rail, and the output end of the third drive cylinder is connected to the connecting frame; the output end of the second drive cylinder is connected to the cylinder body of the first drive cylinder.
[0013] Preferably, the angle adjustment assembly includes a second driving member and a belt, the second driving member is mounted on the connecting frame, and the suction cup is rotatably mounted on the connecting frame; the output end of the second driving member is transmission-connected to the suction cup via the belt.
[0014] Preferably, the detection mechanism includes a support frame, a first camera and a second camera; the first camera and the second camera are arranged on the support frame, the lens of the first camera faces the direction of the unloading end, and the lens of the second camera faces the direction of the loading end.
[0015] Beneficial effects of the utility model:
[0016] The detection mechanism first obtains the position information of the end face of the battery transmitted to the unloading end, the feeding mechanism transmits the face pad to the loading end, the detection mechanism obtains the position information of the face pad at the loading end, and then the grasping mechanism grasps the face pad at the loading end, and the position adjustment mechanism adjusts the position posture of the grasping mechanism so that the face pad on the grasping mechanism corresponds to the end face of the battery, and then the first driving member is started, and the first driving member drives the frame to rotate, so that the grasping mechanism grasping the face pad moves to the unloading end, and the grasping mechanism sticks the face pad on the end face of the battery to complete the face pad operation on the battery. When the first driving member drives the frame to rotate, so that the grasping mechanism grasping the face pad moves to the unloading end, the remaining grasping mechanisms on the frame that do not grasp the face pad will move to the loading end at the same time, waiting for the next loading operation; when the battery with the face pad attached is conveyed to the next process by the conveying device, the battery without the face pad attached will be conveyed to the position of the unloading end at the same time, and then the face pad operation can be started again. While completing the previous pad veneering operation, the gripping mechanism is ready for the next pad veneering loading operation. The entire pad veneering operation is uninterrupted, and the battery can be continuously veneering, which improves the efficiency of the pad veneering operation. The accuracy of the pad veneering process is guaranteed through the cooperation of the detection mechanism and the adjustment mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the battery veneer pad device of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the battery veneer pad device of the utility model from another perspective;
[0019] Figure 3 yes Figure 2 A magnified view of part A;
[0020] Figure 4 yes Figure 2 Magnified view of part B.
[0021] In the figure: 1. first driving member; 2. frame; 3. base; 4. loading platform; 5. chassis; 6. first driving cylinder; 7. suction cup; 8. connecting frame; 9. first slide rail; 10. second driving cylinder; 11. second slide rail; 12. third driving cylinder; 13. second driving member; 14. belt; 15. transmission disk; 16. support frame; 17. first camera; 18. second camera; 19. battery; 20. feeding mechanism; 21. unloading end. DETAILED DESCRIPTION
[0022] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0023] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0025] In the description of this embodiment, the terms "upper", "lower" and other positions or positional relationships are based on the positions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0026] Reference Figures 1 to 4, is an embodiment of a battery veneer pad device of the utility model, comprising a feeding mechanism 20, a first driving member 1, a frame 2, a plurality of gripping mechanisms, a position adjustment mechanism, and a detection mechanism. A plurality of gripping mechanisms are arranged on the frame 2, the frame 2 is connected to the first driving member 1 by transmission, the first driving member 1 drives the frame 2 to rotate, and a plurality of gripping mechanisms are arranged on the frame 2 in a ring around the rotation axis of the frame 2. A loading end is provided on the side of the frame 2 facing the feeding mechanism 20, and a unloading end 21 is provided on the side of the frame 2 facing away from the feeding mechanism 20. The feeding mechanism 20 transfers the surface pad to the loading end, and the gripping mechanism grabs the surface pad at the loading end. The battery 19 to be veneered will be conveyed to the position of the unloading end 21 under the drive of the conveying device (not shown in the figure). The position adjustment mechanism is arranged on the frame 2, and the position adjustment mechanism is connected to the gripping mechanism by transmission. The detection mechanism is electrically connected to the position adjustment mechanism and the first driving member 1.
[0027] The conveying device is a commercially available belt 14 feeding device. The detection mechanism first obtains the position information of the injection hole on the end face of the battery 19 transmitted to the unloading end 21, and the feeding mechanism 20 transmits the face pad to the loading end. The detection mechanism obtains the position information of the hole position of the face pad at the loading end, and then the grasping mechanism grasps the face pad at the loading end, and the position adjustment mechanism adjusts the position and posture of the grasping mechanism so that the hole position of the face pad on the grasping mechanism corresponds to the injection hole on the end face of the battery, and then the first driving member 1 is started, and the first driving member 1 drives the frame 2 to rotate, so that the grasping mechanism grasping the face pad moves to the unloading end 21, and the grasping mechanism sticks the face pad on the end face of the battery 19, completing the face pad operation on the battery 19. When the first driving member 1 drives the frame 2 to rotate, so that the grasping mechanism with the surface pad is moved to the unloading end 21, the remaining grasping mechanisms on the frame 2 that do not grasp the surface pad will move to the loading end at the same time, waiting for the next loading operation; when the battery 19 with the surface pad attached is transported to the next process by the conveying device, the battery 19 without the surface pad attached will be transported to the position of the unloading end 21 at the same time, and the surface pad attaching operation can be started again at this time. When the last surface pad attaching operation is completed, the grasping mechanism is ready for the next surface pad attaching operation. The entire surface pad attaching operation is uninterrupted, and the surface pad attaching operation can be continuously performed on the battery 19, which improves the efficiency of the surface pad attaching operation. Through the cooperation of the detection mechanism and the adjustment mechanism, the accuracy of the attachment during the surface pad attaching process is guaranteed.
[0028] In this embodiment, a base 3 is provided on the output end of the first driving member 1, a frame 2 is provided on the top surface of the base 3, and a plurality of grabbing components are circumferentially provided on the peripheral side of the frame 2. A loading platform 4 is provided below the base 3, and the loading platform 4 is the loading end. The first driving member 1 is provided in the chassis 5, and the output end of the first driving member 1 passes through the top surface of the chassis 5 and is connected to the base 3. The first driving member 1 can be a motor or a hydraulic motor, and is a motor in this embodiment. The loading platform 4 is mounted on the side wall of the chassis 5 by bolts. The feeding mechanism 20 is a commercially available feeder. The feeding mechanism 20 transfers the face pad to the top surface of the loading platform 4, so that the grabbing mechanism can grab the face pad from the loading platform 4.
[0029] In this embodiment, the gripping mechanism includes a first drive cylinder 6 and a suction cup. The first drive cylinder 6 drives the suction cup to move toward the feeding end and the unloading end 21 or away from the feeding end and the unloading end 21. The cylinder body of the first drive cylinder 6 is fixed on the frame 2. Each gripping mechanism includes a plurality of suction cups, and the plurality of suction cups are integrated and arranged at the bottom of a suction cup 7. The suction cup 7 is cylindrical, and the bottom of the cylindrical suction cup 7 is circular, which is suitable for fitting with a circular face pad. The face pad can be sucked and fitted to the bottom surface of the suction cup 7 by the suction cup. When loading, the first drive cylinder 6 drives the suction cup 7 to move toward the feeding platform 4, so that the suction cup 7 is close to the feeding platform 4, and the face pad on the feeding platform 4 can be sucked to the bottom of the suction cup 7. When unloading, the first drive cylinder 6 drives the suction cup 7 to move toward the battery 19 until the face pad at the bottom of the suction cup 7 fits with the end face of the battery, and then the suction cup at the bottom of the suction cup 7 stops sucking air, and the first drive cylinder 6 can drive the suction cup 7 to move upward to separate from the face pad.
[0030] In this embodiment, the grabbing mechanism includes a connecting frame 8, and the position adjustment mechanism includes an X-direction adjustment component, a Y-direction adjustment component, and an angle adjustment component. The X-direction adjustment component, the Y-direction adjustment component, and the angle adjustment component are all arranged on the connecting frame 8. The X-direction adjustment component is used to drive the connecting frame 8 to move in the X direction, the Y-direction adjustment component is used to drive the connecting frame 8 to move in the Y direction, and the angle adjustment component is used to drive the suction cup 7 to rotate along its own axis. The first driving cylinder 6 is transmission-connected to the connecting frame 8, and the suction cup 7 is arranged at the bottom of the connecting frame 8.
[0031] When adjusting the position of the suction cup 7, first adjust the position of the connecting frame 8 in the X direction through the X-direction adjustment component, and then adjust the position of the connecting frame 8 in the Y direction through the Y-direction adjustment component, so that the surface pad on the suction cup 7 can fit the end surface of the battery 19, and then drive the suction cup 7 to rotate through the angle adjustment component, so that the hole position on the surface pad adsorbed by the suction cup 7 can be aligned with the injection hole on the end surface of the battery.
[0032] In this embodiment, the Y-direction adjustment assembly includes a first slide rail 9 and a second drive cylinder 10, and the X-direction adjustment assembly includes a second slide rail 11 and a third drive cylinder 12. The second drive cylinder 10 and the first slide rail 9 are both installed on the top of the connecting frame 8 by bolts, and the travel direction of the first slide rail 9 is the Y direction. The second slide rail 11 is slidably embedded in the first slide rail 9, that is, the second slide rail 11 slides along the first slide rail 9, and the travel direction of the second slide rail 11 is the X direction. One end of the cylinder body of the third drive cylinder 12 is fixedly connected to the cylinder body of the first drive cylinder 6, and the other end of the cylinder body of the third drive cylinder 12 is slidably arranged on the second slide rail 11. The output end of the third drive cylinder 12 is connected to the connecting frame 8, so that when the output end of the third drive cylinder 12 is extended or retracted, the connecting frame 8 can be moved along the second slide rail 11. The output end of the second drive cylinder 10 is fixedly connected to the cylinder body of the first drive cylinder 6, and when the output end of the second drive cylinder 10 is extended or retracted, the connecting frame 8 can be moved along the first slide rail 9. The first drive cylinder 6 , the second drive cylinder 10 , and the third drive cylinder 12 may be hydraulic cylinders, electric cylinders, or pneumatic cylinders, and in this embodiment, they are preferably electric cylinders.
[0033] The angle adjustment assembly includes a second driving member 13 and a belt 14. The second driving member 13 is installed on the connecting frame 8. The suction cup 7 is rotatably installed at the bottom of the connecting frame 8 through a bearing. A transmission disk 15 is connected to the top of the suction cup 7. The output end of the second driving member 13 is connected to the transmission disk 15 through the belt 14. When the second driving member 13 starts operating, it can drive the transmission disk 15 to rotate, thereby driving the suction cup 7 to rotate.
[0034] In this embodiment, the detection mechanism includes a support frame 16 and a first camera 17 and a second camera 18. The first camera 17 and the second camera 18 are fixed to the support frame 16 by bolts. The support frame 16 places the first camera 17 and the second camera 18 above the frame 2. The lens of the first camera 17 faces the unloading end 21, and the lens of the second camera 18 faces the loading end, so that the first camera 17 obtains an image of the battery end face, and the second camera 18 obtains an image of the surface pad located on the loading end. By comparing the image obtained by the first camera 17 with the image obtained by the second camera 18, the posture difference between the surface pad and the battery end face can be known. The position adjustment mechanism then adjusts the position of the suction cup 7 with the surface pad according to the posture difference to ensure that the suction cup 7 with the surface pad can be accurately placed on the battery end face when it moves to the position of the unloading end 21. In order to improve the accuracy of obtaining the position and posture information of the surface pad and the battery end face, there are multiple first cameras 17 and second cameras 18. In this embodiment, there are four first cameras 17 and four second cameras 18, so that images of the surface pad and the battery end face can be obtained from four angles.
[0035] The working method of the battery veneer pad device is as follows:
[0036] S1. The feeding mechanism 20 transfers the surface pad to the loading platform 4, and the conveying device transfers the battery 19 to the unloading end 21;
[0037] S2. The first camera 17 captures an image of the end surface of the battery 19, and the second camera 18 captures an image of the surface pad on the loading platform 4 to obtain the battery end surface position information and the surface pad position information;
[0038] S3. The first drive cylinder 6 drives the connecting frame 8 to drive the suction cup 7 to descend close to the surface pad, and the suction cup 7 absorbs the surface pad, and then the first drive cylinder 6 drives the connecting frame 8 to drive the suction cup 7 to rise again, so that the surface pad is away from the loading platform 4;
[0039] S4. According to the gap between the position information of the battery end face and the position information of the face pad, the X-axis adjustment component and the Y-axis adjustment component adjust the X-axis position and the Y-axis position of the connecting frame 8, and the angle adjustment component adjusts the angle position of the suction cup 7 so that the position information of the face pad is the same as the position information of the battery end face;
[0040] S5. The first driving member 1 drives the frame 2 to rotate, so that the suction cup 7 with the surface pad adsorbed thereon rotates to the unloading end 21, and at this time, the suction cup 7 with the surface pad adsorbed thereon is located above the battery 19, and the first driving cylinder 6 drives the connecting frame 8 to drive the suction cup 7 to move toward the battery 19, until the surface pad adsorbed by the suction cup 7 is attached to the end surface of the battery 19, and then the first driving member 1 drives the connecting frame 8 to drive the suction cup 7 to move away from the battery 19;
[0041] S6. The conveying device conveys the battery 19 with the surface pad to the next process, and conveys the battery 19 without the surface pad to the unloading end 21, and then repeats S1 to S5.
[0042] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A battery veneer pad device, characterized in that: The present invention comprises a feeding mechanism, a first driving member, a frame, a position adjustment mechanism, a detection mechanism and a plurality of grabbing mechanisms; the frame is transmission-connected with the first driving member, and the first driving member drives the frame to rotate; a plurality of the grabbing mechanisms are arranged on the frame in a ring around the rotation axis of the frame; a loading end is arranged between the feeding mechanism and the frame, and a unloading end is arranged on the side of the frame away from the feeding mechanism; the feeding mechanism is used to transmit the face pad to the loading end; the grabbing mechanism is used to grab the face pad; the position adjustment mechanism is arranged on the frame, and the position adjustment mechanism is transmission-connected with the grabbing mechanism; the detection mechanism is used to obtain the position information of the face pad and the end face of the battery; the detection mechanism is electrically connected with the position adjustment mechanism and the first driving member; when the first driving member drives the frame to rotate, so that the grabbing mechanism grabbing the face pad moves to the unloading end position, the grabbing mechanism that does not grab the face pad moves to the loading end position.
2. The battery veneer pad device according to claim 1, characterized in that: A base is provided on the output end of the first driving member, the frame is arranged on the top surface of the base, and also includes a chassis, and the first driving member is arranged in the chassis; the loading end is a loading platform, and the loading platform is arranged in the chassis, and the loading platform is located on the side of the base away from the frame.
3. The battery veneer pad device according to claim 1, characterized in that: The grabbing mechanism comprises a first driving cylinder and a suction cup, wherein the suction cup is transmission-connected to an output end of the first driving cylinder; and the first driving cylinder is arranged on the frame.
4. The battery veneer pad device according to claim 3, characterized in that: It also includes a suction cup, wherein there are multiple suction cups, and the multiple suction cups are arranged at the bottom of the suction cup, and the suction cup is drivingly connected to the first driving cylinder.
5. The battery veneer pad device according to claim 4, characterized in that: The gripping mechanism also includes a connecting frame, which is drivingly connected to the first driving cylinder, and the suction cup is arranged on the connecting frame; the position adjustment mechanism includes an X-direction adjustment component, a Y-direction adjustment component and an angle adjustment component; the X-direction adjustment component, the Y-direction adjustment component and the angle adjustment component are all arranged on the connecting frame, the X-direction adjustment component is used to drive the connecting frame to move in the X direction, the Y-direction adjustment component is used to drive the connecting frame to move in the Y direction, and the angle adjustment component is used to drive the suction cup to rotate along its own axis.
6. The battery veneer pad device according to claim 5, characterized in that: The Y-axis adjustment component includes a first slide rail and a second drive cylinder, and the first slide rail and the second drive cylinder are both fixedly arranged on the connecting frame; the X-axis adjustment component is slidably arranged on the first slide rail, and the second drive cylinder drives the X-axis adjustment component to slide along the first slide rail.
7. The battery veneer pad device according to claim 6, characterized in that: The X-axis adjustment component includes a second slide rail and a third drive cylinder, the second slide rail is slidably embedded in the first slide rail, one end of the cylinder body of the third drive cylinder is fixedly connected to the cylinder body of the first drive cylinder, the other end of the cylinder body of the third drive cylinder is slidably arranged on the second slide rail, the output end of the third drive cylinder is connected to the connecting frame; the output end of the second drive cylinder is connected to the cylinder body of the first drive cylinder.
8. The battery veneer pad device according to claim 5, characterized in that: The angle adjustment assembly includes a second driving member and a belt. The second driving member is mounted on the connecting frame, and the suction cup is rotatably mounted on the connecting frame. The output end of the second driving member is transmission-connected to the suction cup through the belt.
9. The battery veneer pad device according to any one of claims 1 to 8, characterized in that: The detection mechanism includes a support frame, a first camera and a second camera; the first camera and the second camera are arranged on the support frame, the lens of the first camera faces the direction of the unloading end, and the lens of the second camera faces the direction of the loading end.