Winding structure and winding machine

Abstract

The utility model belongs to the technical field of winding machines, and particularly relates to a winding structure and a winding machine, the winding structure comprises a machine body, a guide rod, a lead screw and a tensioning toggle clamp are installed on the machine body, a first mother rope fixing assembly, a child rope paying-off assembly and a second mother rope fixing assembly are sequentially installed on the guide rod in a sliding mode, and the second mother rope fixing assembly is connected with a pressing head of the tensioning toggle clamp. The first mother rope fixing assembly comprises a mounting frame and a pressing toggle clamp, the child rope paying-off assembly is in threaded connection with a lead screw and comprises a connecting frame, a winding motor is mounted on the connecting frame, a pulley is rotationally mounted on the connecting frame, the winding motor is in transmission connection with a driving gear through a belt wheel mechanism, and the driving gear is in meshed connection with a gear ring. An annular plate installed on the end face of the gear ring is rotationally connected with the pulley, and a sub-rope bobbin is installed on the annular plate. The first mother rope fixing assembly and the second mother rope fixing assembly can rapidly clamp and position the mother rope, and the tensioning toggle clamp is matched to guarantee the tensioning degree of the mother rope. When the sub-rope pay-off assembly operates, automatic winding can be achieved, and the winding efficiency is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, and in particular relates to a winding structure and a winding machine. Background Art

[0002] When processing mother ropes of different lengths, traditional winding machines and winding methods often have problems such as low clamping efficiency, difficulty in accurately controlling the tension of the mother rope, and low degree of automation in winding the sub-rope.

[0003] Specifically, traditional winding machines usually use fixed clamps to clamp the mother rope. This design requires manual adjustment of the clamp spacing when facing mother ropes of different diameters and lengths. It is not only time-consuming and labor-intensive, but also has limited adjustment accuracy, making it difficult to ensure the stability of the mother rope during the winding process. In addition, traditional winding machines also have shortcomings in controlling the tension of the mother rope. Most of them rely on empirical adjustments and lack precise feedback and control systems, resulting in large fluctuations in the tension of the mother rope, affecting the winding quality and product consistency.

[0004] In terms of sub-rope winding, traditional winding machines often use manual or semi-automatic methods, requiring operators to judge the supply speed and winding angle of the sub-rope based on experience. This not only increases the difficulty of operation and labor intensity, but also easily leads to problems such as uneven winding and uneven tightness, affecting the overall performance of the product.

[0005] With the continuous development of industrial automation, the market has higher and higher requirements for the automation and intelligence of winding machines. However, the winding machines on the market still have certain technical bottlenecks in terms of fast clamping, precise tensioning and automatic winding, which makes it difficult to meet the needs of modern industrial production. Utility Model Content

[0006] In view of the above problems, the purpose of the utility model is to provide a winding structure and a winding machine to solve the problem that the winding machine still has certain technical bottlenecks in terms of rapid clamping, precise tensioning and automatic winding.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is: a winding structure and a winding machine, including a machine body, a guide rod, a lead screw and a tensioning elbow clamp are installed on the machine body, a servo motor driving the connecting lead screw is installed in the machine body, a mother rope fixing component 1, a sub-rope pay-off component and a mother rope fixing component 2 are slidably installed on the guide rod in sequence, pipe clamps are installed on the guide rods on both sides of the mother rope fixing component 1, the mother rope fixing component 1 and the mother rope fixing component 2 have the same structure, the mother rope fixing component 2 is connected to the pressure head of the tensioning elbow clamp, and the pressure head of the tensioning elbow clamp The axis of the head is parallel to the axis of the guide rod, the mother rope fixing assembly includes a mounting frame, a clamping elbow clamp is installed on the mounting frame, the sub-rope pay-off assembly is threadedly connected to the screw, the sub-rope pay-off assembly includes a connecting frame, a winding motor is installed on the connecting frame and a pulley is rotatably installed, the winding motor is connected to the driving gear through a pulley mechanism, the driving gear is meshed and connected to the gear ring, an annular plate is installed on the end face of the gear ring, the annular plate is rotatably connected to the pulley, a connecting plate is installed on the annular plate, and a sub-rope bobbin is installed on the connecting plate.

[0008] The beneficial effects of the utility model are as follows: the mother rope can be quickly clamped and positioned by the compression elbow clamps arranged on the mother rope fixing component one and the mother rope fixing component two, and the mother rope can be quickly tightened by using the tensioning elbow clamps to ensure the tension of the mother rope; when the sub-rope pay-off component is in operation, the sub-rope can be automatically wrapped around the mother rope, effectively improving the winding efficiency.

[0009] In order to ensure the stability of the movement of the mother rope fixing component 1, the sub-rope pay-off component and the mother rope fixing component 2;

[0010] As a further improvement of the above technical solution: the number of the guide rods is not less than two, and the axes of the guide rods and the lead screw are parallel to each other.

[0011] The beneficial effect of this improvement is that the multiple guide rods can provide stable support and guidance for the mother rope fixing component 1, the sub-rope pay-off component, and the mother rope fixing component 2.

[0012] In order to increase the convenience of fixing the mother rope;

[0013] As a further improvement of the above technical solution: a fixing bolt is also installed on the top surface of the mounting frame.

[0014] The beneficial effect of this improvement is that when the end of the mother rope is a rope ring structure, it can be quickly hung on the fixing bolt for fixing.

[0015] In order to ensure the stability of the rotation of the gear ring and the annular plate;

[0016] As a further improvement of the above technical solution: the pulley is a V-groove pulley, there are multiple pulleys, and the annular plate is installed in the groove of the pulley.

[0017] The beneficial effect of this improvement is that the multiple pulleys can provide stable rotation support for the annular plate, ensuring the stability of the rotation of the gear ring and the annular plate.

[0018] In order to stably transmit the power of the winding motor to the driving gear;

[0019] As a further improvement of the above technical solution: the driving pulley in the pulley mechanism is installed on the output shaft of the winding motor, and the driven pulley in the pulley mechanism is installed coaxially with the driving gear.

[0020] The beneficial effect of this improvement is that the winding motor can stably transmit power to the driving gear through the setting of the pulley mechanism.

[0021] In order to make the sub-rope stably and orderly wound around the mother rope;

[0022] As a further improvement of the above technical solution: the axis of the sub-rope bobbin is parallel to the axis of the annular plate and the guide rod.

[0023] The beneficial effect of this improvement is that the sub-rope bobbin rotates around the mother rope during the line-releasing process, so that the sub-rope is stably and orderly wound around the mother rope.

[0024] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0026] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0027] Figure 3 This is a structural schematic diagram of a mother rope fixing assembly 1 in the utility model;

[0028] Figure 4 The structure diagram of the neutron rope pay-off assembly of the utility model is shown in FIG. Figure 1 ;

[0029] Figure 5 The structure diagram of the neutron rope pay-off assembly of the utility model is shown in FIG. Figure 2 ;

[0030] In the figure: 1. machine body; 2. guide rod; 3. lead screw; 4. mother rope fixing assembly 1; 41. mounting frame; 42. clamping elbow clamp; 43. fixing bolt; 5. sub-rope pay-off assembly; 51. connecting frame; 52. winding motor; 53. pulley mechanism; 54. driving gear; 55. gear ring; 56. annular plate; 57. pulley; 58. connecting plate; 59. sub-rope bobbin; 6. mother rope fixing assembly 2; 7. pipe clamp; 8. tensioning elbow clamp. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.

[0032] Embodiment 1:

[0033] like Figure 1—5 shows: a winding structure and a winding machine, comprising a machine body 1, on which a guide rod 2, a lead screw 3 and a tensioning elbow clamp 8 are installed, a servo motor for driving the lead screw 3 is installed in the machine body 1, a mother rope fixing component 1 4, a sub-rope unwinding component 5 and a mother rope fixing component 2 6 are slidably installed in sequence on the guide rod 2, pipe clamps 7 are installed on the guide rods 2 on both sides of the mother rope fixing component 1 4, the mother rope fixing component 1 4 and the mother rope fixing component 2 6 have the same structure, the mother rope fixing component 2 6 is connected to the pressure head of the tensioning elbow clamp 8, the axis of the pressure head of the tensioning elbow clamp 8 is parallel to the axis of the guide rod 2, the mother rope fixing component 1 4 includes a mounting frame 41, The mounting frame 41 is provided with a clamping toggle clamp 42, the sub-rope pay-off assembly 5 is threadedly connected to the lead screw 3, the sub-rope pay-off assembly 5 comprises a connecting frame 51, a winding motor 52 is installed on the connecting frame 51 and a pulley 57 is rotatably installed, the winding motor 52 is connected to a driving gear 54 through a pulley mechanism 53, the driving gear 54 is meshed and connected to a gear ring 55, an annular plate 56 is installed on the end surface of the gear ring 55, the annular plate 56 is rotatably connected to the pulley 57, a connecting plate 58 is installed on the annular plate 56, a sub-rope reel 59 is installed on the connecting plate 58, and the main rope fixing assembly 1 4 and the main rope fixing assembly 2 6 are provided with a clamping toggle clamp 42. The tightening elbow clamp 42 can quickly clamp and position the mother rope, and cooperate with the use of the tensioning elbow clamp 8 to quickly tighten the mother rope to ensure the tension of the mother rope; when the sub-rope pay-off assembly 5 is in operation, the sub-rope can be automatically wrapped around the mother rope, effectively improving the winding efficiency. The number of the guide rods 2 is not less than two, and the axes of the guide rods 2 and the lead screw 3 are parallel to each other. The multiple guide rods 2 can provide stable support and guidance for the mother rope fixing assembly 1 4, the sub-rope pay-off assembly 5, and the mother rope fixing assembly 2 6. The top surface of the mounting frame 41 is also equipped with a fixing bolt 43. When the end of the mother rope is a rope ring structure, it can be quickly hung on the fixing bolt 43 for fixing. The pulley 57 is a V-groove pulley. There are multiple pulleys 57, and the annular plate 56 is installed in the groove of the pulley 57. The multiple pulleys 57 can provide stable rotation support for the annular plate 56 to ensure the stability of the rotation of the ring gear 55 and the annular plate 56. The active pulley in the pulley mechanism 53 is installed on the output shaft of the winding motor 52, and the driven pulley in the pulley mechanism 53 is coaxially installed with the driving gear 54. The winding motor 52 can stably transmit power to the driving gear 54 through the setting of the pulley mechanism 53. The axis of the sub-rope bobbin 59 is parallel to the axis of the annular plate 56 and the guide rod 2. The sub-rope bobbin 59 rotates around the mother rope during the release process, so that the sub-rope is stably and orderly wound around the mother rope.

[0034] The working principle of the present technical solution is as follows: one end of the mother rope is placed under the pressure head of the pressing elbow clamp 42 in the mother rope fixing component 1 4, and then the wrench of the pressing elbow clamp 42 is turned to make the pressure head of the pressing elbow clamp 42 press down and fix the end of the mother rope, or one end of the mother rope is hung on the fixing bolt 43; the mother rope is passed through the annular plate 56, and the mother rope is straightened and placed under the pressure head of the pressing elbow clamp 42 in the mother rope fixing component 2 6, and then the wrench of the pressing elbow clamp 42 is turned to make the pressure head of the pressing elbow clamp 42 press down and fix the end of the mother rope, completing the connection between the mother rope and the mother rope fixing component 1 4 and the mother rope fixing component 2 6, and then the wrench of the tensioning elbow clamp 8 is turned to make the pressure head of the tensioning elbow clamp 8 drive the mother rope fixing component 2 6 to move away from the mother rope fixing component 1 4, Thereby, the mother rope is tightened; one end of the sub-rope wound on the sub-rope reel 59 is welded to the mother rope, and then the servo motor connected to the screw 3 and the winding motor 52 are synchronously started through the controller on the body 1. When the screw 3 rotates, the sub-rope pay-off assembly 5 as a whole moves in a straight line along the extension direction of the mother rope under the drive of the screw 3 and the guidance of the guide rod 2. At the same time, the winding motor 52 drives the driving gear 54 to rotate through the pulley mechanism 53. When the driving gear 54 rotates, it engages the driving ring gear 55, so that the ring gear 55 drives the annular plate 56 to rotate. The annular plate 56 maintains stable rotation under the rolling support of the pulley 57, driving the connecting plate 58 and the sub-rope reel 59 installed on the connecting plate 58 to rotate around the mother rope, so that the sub-rope is quickly and automatically wound around the mother rope to complete the winding.

[0035] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0036] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A winding structure and a winding machine, characterized in that: The invention comprises a machine body (1), on which a guide rod (2), a lead screw (3) and a tensioning elbow clamp (8) are installed, a servo motor driving the lead screw (3) is installed in the machine body (1), a mother rope fixing assembly (4), a sub-rope releasing assembly (5) and a mother rope fixing assembly (6) are slidably installed in sequence on the guide rod (2), pipe clamps (7) are installed on the guide rods (2) on both sides of the mother rope fixing assembly (4), the mother rope fixing assembly (4) and the mother rope fixing assembly (6) have the same structure, the mother rope fixing assembly (6) is connected to the pressure head of the tensioning elbow clamp (8), the axis of the pressure head of the tensioning elbow clamp (8) is parallel to the axis of the guide rod (2), and the mother rope fixing assembly (4) comprises a mounting frame (4) 1), a clamping elbow clamp (42) is installed on the mounting frame (41), the sub-rope pay-off assembly (5) is threadedly connected to the lead screw (3), the sub-rope pay-off assembly (5) includes a connecting frame (51), a winding motor (52) is installed on the connecting frame (51) and a pulley (57) is rotatably installed, the winding motor (52) is connected to a driving gear (54) through a pulley mechanism (53), the driving gear (54) is meshedly connected to a gear ring (55), an annular plate (56) is installed on the end surface of the gear ring (55), the annular plate (56) is rotatably connected to the pulley (57), a connecting plate (58) is installed on the annular plate (56), and a sub-rope bobbin (59) is installed on the connecting plate (58).

2. A winding structure and winding machine according to claim 1, characterized in that: The number of the guide rods (2) is not less than two, and the axes of the guide rods (2) and the lead screw (3) are parallel to each other.

3. A winding structure and winding machine according to claim 1, characterized in that: A fixing bolt (43) is also installed on the top surface of the mounting frame (41).

4. A winding structure and winding machine according to claim 1, characterized in that: The pulley (57) is a V-groove pulley, there are multiple pulleys (57), and the annular plate (56) is installed in the groove of the pulley (57).

5. A winding structure and winding machine according to claim 1, characterized in that: The driving pulley in the pulley mechanism (53) is mounted on the output shaft of the winding motor (52), and the driven pulley in the pulley mechanism (53) is coaxially mounted with the driving gear (54).

6. A winding structure and winding machine according to claim 1, characterized in that: The axis of the sub-rope bobbin (59) is parallel to the axis of the annular plate (56) and the guide rod (2).

Images