Copper pipe winding mechanism for numerical control ship

By designing a CNC marine copper tube winding mechanism, using automated structure and motor-driven transmission gears, automatic winding of copper tubes is achieved, solving the problems of low winding efficiency and manual dependence of copper tubes in the prior art, and improving winding speed and quality.

CN222846199UActive Publication Date: 2025-05-09SHANGHAI TECHN INST OF ELECTRONICS & INFORMATION
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Patent Information

Application Number
CN202421398690.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-09
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing copper pipe winding method relies on manual operation, which is low efficiency, time-consuming and labor-consuming, and is prone to reduced efficiency and errors due to manual fatigue.

Method used

A CNC marine copper tube winding winding mechanism is designed, adopting an automated structure, including "U"-shaped bracket, cylindrical rack, slider, motor and screw components. The motor drive transmission gear is meshed with the cylindrical rack, and the slider is combined with the winding barrel to achieve spiral automatic winding of the copper tube.

Benefits of technology

The automation of copper tube wrapping is realized, which significantly improves the winding speed, reduces the time and labor of manual operation, reduces labor costs, and avoids efficiency reduction and errors caused by manual fatigue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper pipe winding devices, in particular to a numerical control marine copper pipe winding mechanism. The device comprises a U-shaped support, a cylindrical rack is arranged in the U-shaped support, a sliding barrel is movably arranged on the cylindrical rack, an L-shaped mounting plate is arranged on one side of the sliding barrel, a through groove communicated with the interior of the sliding barrel is formed in the L-shaped mounting plate, a motor is arranged at the bottom of the L-shaped mounting plate, and the transmission end of the motor penetrates through the L-shaped mounting plate and then is connected with the sliding barrel through a connecting rod. And a transmission gear is arranged at the top of the sliding cylinder, located in the through groove and connected with the cylindrical rack in a meshed mode, and a top plate is arranged at the top of the sliding cylinder. The whole automatic structure is adopted, continuous and stable work can be conducted, the copper pipe winding speed is greatly increased, more time and labor are saved in the winding operation, dependence on a large amount of manpower is reduced, the labor cost is reduced, and meanwhile efficiency reduction and errors caused by factors such as manual fatigue are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper tube winding devices, in particular to a numerically controlled marine copper tube winding mechanism. Background Art

[0002] On large equipment such as ships, copper pipes and stainless steel pipes are often used as pipes for cooling, ventilation, etc. Copper pipes are often wound on a bobbin to facilitate transportation and subsequent use.

[0003] However, the common existing winding method is usually manual winding, that is, the winding drum is slowly rotated under the drive of the winding drum driving device, and then the copper tubes are manually arranged on the winding drum one by one. This method is obviously time-consuming and labor-intensive, and the efficiency is relatively low. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and provide a digitally controlled marine copper tube winding mechanism.

[0005] The utility model solves the technical problem through the following technical solutions:

[0006] A CNC marine copper tube winding mechanism comprises a U-shaped bracket, a cylindrical rack is arranged in the U-shaped bracket, a slide cylinder is movably arranged on the cylindrical rack, an L-shaped mounting plate is arranged on one side of the slide cylinder, a through groove communicated with the interior of the slide cylinder is opened on the L-shaped mounting plate, a motor is arranged at the bottom of the L-shaped mounting plate, a transmission gear is arranged on the top of the motor after the transmission end of the motor passes through the L-shaped mounting plate, the transmission gear is located in the through groove, the transmission gear is meshed with the cylindrical rack, a top plate is arranged on the top of the slide cylinder, a fixing component is arranged on the top of the top plate, a pair of support plates are also arranged on the top plate, a rotating shaft is movably arranged between the two support plates, and the rotating shaft is located in front of the mounting frame.

[0007] Moreover, the fixing assembly includes a mounting frame arranged on the top plate, a screw rod is threadedly arranged on the top of the mounting frame, and an arc clamping block is movably arranged on the bottom of the screw rod.

[0008] Moreover, the copper tube is arranged in the mounting frame, the arc clamping block is pressed on the copper tube, and the other side of the copper tube is placed on the rotating shaft.

[0009] The advantages and beneficial effects of the utility model are:

[0010] 1. The utility model adopts an automated structure for winding the copper tube for marine use, which can work continuously and stably, greatly improving the winding speed of the copper tube, making the winding operation more time-saving and labor-saving, reducing the dependence on a large number of manpower, reducing labor costs, and also avoiding the decline in efficiency and mistakes caused by factors such as manual fatigue.

[0011] 2. The utility model CNC marine copper tube winding mechanism can press and fix the copper tube by setting a screw and an arc clamping block to prevent deviation and avoid the copper tube from moving up and down, thereby ensuring the winding quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model when assembling a copper tube;

[0013] Figure 2 This is a schematic diagram of the "U"-shaped bracket structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the slide structure of the utility model;

[0015] Figure 4 for Figure 3 Schematic diagram of the structure after the motor is assembled;

[0016] Figure 5 This is a schematic diagram of the copper tube being wound onto the winding barrel.

[0017] Figure numerals: “U”-shaped bracket 1, cylindrical rack 10, slide cylinder 2, “L”-shaped mounting plate 20, through groove 21, top plate 22, mounting frame 23, screw 24, arc clamping block 25, support plate 26, rotating shaft 27, motor 3, transmission gear 30, copper tube 4. DETAILED DESCRIPTION

[0018] The present invention will be further described in detail below through specific embodiments. The following embodiments are merely descriptive and not restrictive, and the protection scope of the present invention cannot be limited by them.

[0019] like Figure 1-Figure 5As shown, the utility model proposes a CNC marine copper tube winding mechanism, which includes a "U"-shaped bracket 1, a cylindrical rack 10 is arranged in the "U"-shaped bracket 1, a slide cylinder 2 is movably arranged on the cylindrical rack 10, an "L"-shaped mounting plate 20 is arranged on one side of the slide cylinder 2, a through slot 21 communicating with the inside of the slide cylinder 2 is opened on the "L"-shaped mounting plate 20, a motor 3 is arranged at the bottom of the "L"-shaped mounting plate 20, and a transmission gear 30 is arranged on the top of the motor 3 after the transmission end passes through the "L"-shaped mounting plate 20. The transmission gear 30 is located in the through slot 21, and the transmission gear 30 is connected to the cylindrical rack 10. The column rack 10 is meshed and connected, and a top plate 22 is provided on the top of the slide 2, and a fixing component is provided on the top plate 22, and the fixing component includes a mounting frame 23 arranged on the top plate 22, a screw 24 is threaded on the top of the mounting frame 23, and an arc clamping block 25 is movably provided at the bottom of the screw 24, and a pair of support plates 26 are also provided on the top plate 22, and a rotating shaft 27 is movably provided between the two support plates 26, and the rotating shaft 27 is located in front of the mounting frame 23; the copper tube 4 is arranged in the mounting frame 23, the arc clamping block 25 is pressed on the copper tube 4, and the other side of the copper tube 4 is placed on the rotating shaft 27.

[0020] As an optimization solution of the present invention, by providing the rotating shaft 27, the copper tube 4 can be lifted and guided, and the copper tube 4 can be assisted to be wound better, making the winding process smoother.

[0021] When in use, first insert the copper tube 4 into the mounting frame 23, then fix one end of the steel tube to the winding barrel, and then lower the arc clamping block 25 by twisting the screw 24 to press the copper tube 4. Figure 1 As shown, to prevent it from running off the track; then start the winding barrel and the motor 3 at the same time. When the motor 3 rotates, it drives the transmission gear 30 to rotate. The transmission gear 30 meshes with the cylindrical rack 10 to drive the slide 2 to move to one side at a constant speed. The winding barrel rotates to wind the copper tube 4 to its outside. With the cooperation of the slide 2, the copper tube 4 is tightly wound around the winding barrel in a spiral shape, as shown in FIG. Figure 5 shown.

[0022] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A CNC marine copper tube winding mechanism, comprising a "U"-shaped bracket (1), characterized in that: A cylindrical rack (10) is arranged inside the U-shaped bracket (1), a slide cylinder (2) is movably arranged on the cylindrical rack (10), an L-shaped mounting plate (20) is arranged on one side of the slide cylinder (2), a through groove (21) communicating with the interior of the slide cylinder (2) is opened on the L-shaped mounting plate (20), a motor (3) is arranged at the bottom of the L-shaped mounting plate (20), and after the transmission end of the motor (3) passes through the L-shaped mounting plate (20), a transmission end (21) is arranged on the top of the motor (3). A transmission gear (30) is arranged, the transmission gear (30) is located in the through groove (21), the transmission gear (30) is meshedly connected with the cylindrical rack (10), a top plate (22) is arranged on the top of the slide cylinder (2), a fixing assembly is arranged on the top of the top plate (22), a pair of support plates (26) are also arranged on the top plate (22), a rotating shaft (27) is movably arranged between the two support plates (26), and the rotating shaft (27) is located in front of the fixing assembly.

2. A CNC marine copper tube winding mechanism according to claim 1, characterized in that: The fixing assembly comprises a mounting frame (23) arranged on a top plate (22), a screw rod (24) being threadedly arranged on the top of the mounting frame (23), and an arc clamping block (25) being movably arranged on the bottom of the screw rod (24).

3. A CNC marine copper tube winding mechanism according to claim 2, characterized in that: The copper tube (4) is arranged in the mounting frame (23), the arc clamping block (25) is pressed on the copper tube (4), and the other side of the copper tube (4) is placed on the rotating shaft (27).