Wire feeding device of enamelling machine
By designing an enameled machine wire feeding device including adjustment components and cleaning components, the problem that traditional wire feeding devices cannot adjust tension and prevent dust contamination is solved, and the stable transportation and high-quality coverage of enameled wire are achieved.
Patent Information
- Application Number
- CN202421918187.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The wire feeding device of traditional enameled machines cannot adjust the tension of the enameled wire in real time, resulting in unstable wire during the conveying process, and the surface of the wire body is easily contaminated with dust, affecting the uniform coverage of the insulating paint and production quality.
A wire feeding device including a base, a carrier, a mounting frame, a transmission screw, an adjustment assembly and a cleaning assembly is designed. The transmission screw is driven by the servo motor to adjust the lifting and lowering of the positioning cylinder to adjust the tension of the enameled wire; at the same time, the dust on the surface of the wire is cleaned by using an annular water pipe and cleaning board.
Real-time adjustment of the tension of the enameled wire is achieved, ensuring the stability of the wire during the conveying process, and preventing dust from being contaminated through the cleaning device, ensuring uniform coverage of the insulating paint, and improving the production quality of the enameled wire.
Smart Images

Figure CN222846212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire feeding equipment, in particular to a wire feeding device of an enameling machine. Background Art
[0002] The enameling machine is a machine that slowly coats insulating varnish on the surface of metal wires and solidifies it. It is an important equipment for the electromagnetic wire industry to produce enameled wires. Its function is to evenly wrap a layer of insulating polyvinyl varnish on the outside of the annealed and softened copper wire or aluminum wire. During the production and processing of the enameled wire, the enameled wire needs to be fed. For the feeding of the enameled wire, the traditional feeding method is that the motor and the wire feeding frame cooperate to transport the enameled wire. This method cannot adjust the tension of the enameled wire in real time, and it is difficult to ensure the stability of the enameled wire during the transportation process. In addition, during the feeding process, the surface of the wire harness is easily contaminated with dust, which affects the coating effect of the insulating varnish later and affects the quality of production. Therefore, we need to propose a wire feeding device for the enameling machine. Utility Model Content
[0003] The purpose of the utility model is to provide a wire feeding device for an enameling machine, which can adjust the tension of the enameled wire during the wire feeding process, and can clean the surface of the wire body during the wire feeding to prevent the surface of the wire body from being contaminated with dust, ensure that the insulating varnish is evenly wrapped on the wire, and ensure the quality of the produced enameled wire, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides: a wire feeding device of an enameling machine, comprising a base, a bearing frame connected to the top of the base, the top of the bearing frame being rotatably connected to a winding roller through a limit block; a mounting frame connected to the top of the base, a transmission screw being rotatably installed on the top of the mounting frame, the surface of the transmission screw being movably connected to a movable plate, an adjusting component is arranged at the bottom of the movable plate, the adjusting component comprises a positioning cylinder, the bottom of the positioning cylinder is connected to a clamping roller: a cleaning box connected to the top of the base at one side of the mounting frame, the interior of the cleaning box is connected to an annular water pipe through a fixing rod, and a water outlet is provided on the inner surface of the annular water pipe; a cleaning component arranged on the inner wall of the cleaning box, the cleaning component comprises a guide rod, the surface of the guide rod is slidably connected to a cleaning plate; guide roller frames connected to the top of the base at both sides of the mounting frame.
[0005] Preferably, the adjustment assembly also includes: a buffer spring arranged inside the positioning cylinder, and a connecting rod rotatably connected to both ends of the clamping roller; wherein a baffle is connected to the top end of the connecting rod, the outer surface of the baffle is slidably connected to the inner wall of the positioning cylinder, and the bottom end of the buffer spring is connected to the top of the baffle.
[0006] Preferably, the top end of the positioning cylinder is connected to the bottom end of the movable plate, a servo motor is installed at the top end of the mounting frame, and the output end of the servo motor is transmission-connected to the top end of the transmission screw.
[0007] Preferably, the cleaning assembly also includes: a positioning clamp plate slidably connected to the surface of the guide rod, and a compression spring with one end connected to the surface of the positioning clamp plate; wherein, the cleaning plate is fixedly connected to the surface of the positioning clamp plate, the surface of the cleaning box is fixedly connected to the baffle, and the other end of the compression spring is connected to the surface of the baffle.
[0008] Preferably, a connecting pipe is connected to the surface of the annular water pipe, and the top end of the connecting pipe is connected to an external water source.
[0009] Preferably, the fixing rods are connected to both sides of the annular water pipe, and the fixing rods are fixedly connected to the inner wall of the cleaning box.
[0010] Preferably, auxiliary rollers are arranged on both sides of the winding roller, and both ends of the auxiliary rollers are rotatably mounted inside the limiting blocks.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model is provided with structures such as an installation frame, a cleaning box, an annular water pipe, an adjustment component and a cleaning component, and a transmission screw is driven by a servo motor, so that the positioning cylinder connected to the bottom of the moving plate is raised and lowered, so that the clamping roller is moved to the enameled wire on the top of the guide roller frame, and cooperates with the connecting pipe inside the positioning cylinder to play a buffering effect, so as to prevent the occurrence of excessive adjustment and breakage during the wire feeding process; through the connecting pipe of the external water source, clean water can be used to flush the bare wire in all directions through the water outlet head on the surface of the annular water pipe to ensure the flushing effect, and the positioning clamp is acted on by the compression spring, so that the cleaning plate is clamped on the surface of the bare wire, and the moisture on the surface of the bare wire is cleaned to ensure the cleanliness of the surface of the bare wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the carrier frame of the utility model;
[0015] Figure 3 This is a schematic diagram of the positioning cylinder structure of the utility model;
[0016] Figure 4 This is a schematic diagram of the cleaning box structure of the utility model.
[0017] In the figure: 1. base; 2. bearing frame; 3. limit block; 4. auxiliary roller; 5. winding roller; 6. guide roller frame; 7. mounting frame; 8. transmission screw; 9. servo motor; 10. moving plate; 11. positioning cylinder; 12. connecting rod; 13. baffle plate; 14. buffer spring; 15. clamping roller; 16. cleaning box; 17. connecting pipe; 18. annular water pipe; 19. water outlet; 20. fixing rod; 21. guide rod; 22. positioning splint; 23. cleaning plate; 24. compression spring; 25. baffle. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides: a wire feeding device of an enameling machine, comprising a base 1, a bearing frame 2 connected to the top of the base 1, the top of the bearing frame 2 is rotatably connected to a winding roller 5 through a limit block 3; a mounting frame 7 connected to the top of the base 1, a transmission screw 8 is rotatably installed on the top of the mounting frame 7, the surface of the transmission screw 8 is movably connected to a moving plate 10, and an adjusting component is arranged at the bottom of the moving plate 10, the adjusting component comprises a positioning cylinder 11, and a pressing roller 15 is connected to the bottom of the positioning cylinder 11: a cleaning box 16 connected to the top of the base 1 at one side of the mounting frame 7, the interior of the cleaning box 16 is connected to an annular water pipe 18 through a fixing rod 20, and a water outlet 19 is provided on the inner surface of the annular water pipe 18; a cleaning component arranged on the inner wall of the cleaning box 16, the cleaning component comprises a guide rod 21, and a cleaning plate 23 is slidably connected to the surface of the guide rod 21; guide roller frames 6 connected to the top of the base 1 at both sides of the mounting frame 7.
[0020] It is worth mentioning that, through the coordinated arrangement of the mounting frame 7, the cleaning box 16, the annular water pipe 18, the adjustment component and the cleaning component structure, the tension of the enameled wire can be adjusted during the wire feeding process, and the surface of the wire can be cleaned during the wire feeding to prevent the surface of the wire from being contaminated with dust, thereby ensuring that the insulating paint is evenly wrapped on the wire and ensuring the quality of the produced enameled wire.
[0021] Specifically, the adjustment component also includes: a buffer spring 14 arranged inside the positioning cylinder 11, and a connecting rod 12 rotatably connected to both ends of the clamping roller 15; wherein, the top end of the connecting rod 12 is connected to a baffle 13, the outer surface of the baffle 13 is slidably connected to the inner wall of the positioning cylinder 11, and the bottom end of the buffer spring 14 is connected to the top of the baffle 13.
[0022] Among them, the positioning cylinder 11 is a structure for assembling the buffer spring 14, the clamping roller 15 is a structure for adjusting the tightness of the bare wire of the enameled wire, the connecting rod 12 is a component for connecting the clamping roller 15 to the positioning cylinder 11, and the baffle 13 serves to limit the position of the connecting rod 12.
[0023] In addition, the top of the positioning cylinder 11 is connected to the bottom of the moving plate 10, and the top of the mounting frame 7 is equipped with a servo motor 9, and the output end of the servo motor 9 is connected to the top of the transmission screw 8. The positioning cylinder 11 can limit the baffle 13, and the moving plate 10 is connected to the positioning cylinder 11. The servo motor 9 drives the transmission screw 8, so that the moving plate 10 connected to the surface of the transmission screw 8 can be raised and lowered.
[0024] The cleaning assembly also includes: a positioning clamp 22 slidably connected to the surface of the guide rod 21, and a compression spring 24 with one end connected to the surface of the positioning clamp 22; wherein, the cleaning plate 23 is fixedly connected to the surface of the positioning clamp 22, the surface of the cleaning box 16 is fixedly connected to the baffle 25, and the other end of the compression spring 24 is connected to the surface of the baffle 25.
[0025] Furthermore, the guide rod 21 guides the positioning clamp plate 22, the positioning clamp plate 22 is a component for installing the cleaning plate 23, the cleaning plate 23 cleans the bare wire after cleaning, and the compression spring 24 acts on the cleaning plate 23 so that the cleaning plate 23 cleans the water stains on the surface of the wire to ensure the quality of subsequent paint coating.
[0026] Preferably, the surface of the annular water pipe 18 is connected to a connecting pipe 17, and the top of the connecting pipe 17 is connected to an external water source. The fixing rods 20 are connected to both sides of the annular water pipe 18, and the fixing rods 20 are fixedly connected to the inner wall of the cleaning box 16. Auxiliary rollers 4 are arranged on both sides of the winding roller 5, and both ends of the auxiliary rollers 4 are rotatably mounted inside the limit block 3. The connecting pipe 17 is an external water source, and the annular water pipe 18 can wash the bare wire in all directions through the water outlet 19, and the auxiliary rollers 4 play a role in assisting the winding roller 5 in feeding the wire.
[0027] The transmission screw 8 is driven by the servo motor 9, so that the positioning cylinder 11 connected to the bottom of the movable plate 10 is raised and lowered, so that the clamping roller 15 moves to the enameled wire on the top of the guide roller frame 6, and cooperates with the connecting pipe 17 inside the positioning cylinder 11 to play a buffering effect to prevent excessive adjustment and breakage; through the connecting pipe 17 of the external water source, clean water can be used to flush the bare wire in all directions through the water outlet 19 on the surface of the annular water pipe 18 to ensure the flushing effect, and the compression spring 24 acts on the positioning clamp 22, so that the cleaning plate 23 is clamped on the surface of the bare wire, the moisture on the surface of the bare wire is cleaned, and the cleanliness of the bare wire surface is ensured.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire feeding device for an enameling machine, characterized in that: Includes base (1): A support frame (2) connected to the top of the base (1), the top of the support frame (2) being rotatably connected to a winding roller (5) via a limit block (3); A mounting frame (7) is connected to the top of the base (1), a transmission screw (8) is rotatably mounted on the top of the mounting frame (7), a surface of the transmission screw (8) is movably connected to a moving plate (10), an adjustment component is arranged at the bottom of the moving plate (10), the adjustment component comprises a positioning cylinder (11), and a pressing roller (15) is connected to the bottom of the positioning cylinder (11): A cleaning box (16) is located on one side of the mounting frame (7) and is connected to the top of the base (1); the interior of the cleaning box (16) is connected to an annular water pipe (18) via a fixing rod (20); a water outlet (19) is provided on the inner surface of the annular water pipe (18); A cleaning assembly arranged on the inner wall of the cleaning box (16), the cleaning assembly comprising a guide rod (21), a surface of the guide rod (21) being slidably connected to a cleaning plate (23); Guide roller frames (6) located on both sides of the mounting frame (7) are connected to the top of the base (1).
2. The wire feeding device of the enameling machine according to claim 1, characterized in that: The adjustment component also includes: A buffer spring (14) is arranged inside the positioning cylinder (11), and Rotating a connecting rod (12) connected to both ends of the pressing roller (15); The top end of the connecting rod (12) is connected to a baffle (13), the outer surface of the baffle (13) is slidably connected to the inner wall of the positioning tube (11), and the bottom end of the buffer spring (14) is connected to the top of the baffle (13).
3. The wire feeding device of the enameling machine according to claim 2, characterized in that: The top end of the positioning cylinder (11) is connected to the bottom end of the moving plate (10), and a servo motor (9) is installed on the top end of the mounting frame (7). The output end of the servo motor (9) is drivingly connected to the top end of the transmission screw rod (8).
4. The wire feeding device of the enameling machine according to claim 1, characterized in that: The cleaning component also includes: a positioning clamping plate (22) slidably connected to the surface of the guide rod (21), and A compression spring (24) with one end connected to the surface of the positioning clamp (22); The cleaning plate (23) is fixedly connected to the surface of the positioning clamp (22), the surface of the cleaning box (16) is fixedly connected to the baffle (25), and the other end of the compression spring (24) is connected to the surface of the baffle (25).
5. The wire feeding device of the enameling machine according to claim 1, characterized in that: The surface of the annular water pipe (18) is connected to a connecting pipe (17), and the top end of the connecting pipe (17) is connected to an external water source.
6. The wire feeding device of the enameling machine according to claim 5, characterized in that: The fixing rod (20) is connected to both sides of the annular water pipe (18), and the fixing rod (20) is fixedly connected to the inner wall of the cleaning box (16).
7. The wire feeding device of the enameling machine according to claim 1, characterized in that: Auxiliary rollers (4) are arranged on both sides of the winding roller (5), and both ends of the auxiliary roller (4) are rotatably mounted inside the limit block (3).