Production device convenient for uniformly electroplating diamond wire
By designing a diamond line production device including a brushing barrel, a spray head, a filter plate and a collection box, the problems of inconvenience in cleaning of diamond line and waste of water resources in the prior art are solved, and rapid and effective cleaning and water resources are achieved.
Patent Information
- Application Number
- CN202421534184.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the prior art, it is not convenient to quickly and effectively clean the diamond wire, and the cleaning water cannot be filtered and recovered, resulting in waste of water resources.
A production device including a cleaning box, a scrubber, a spray head, a filter plate and a collection box is designed. When the diamond wire rotates through the brushing drum, the spray head rinses it; after the drum is rinsed, the spray head rinses away impurities; the filter plate and collection box are used to filter and recover cleaning water.
It realizes rapid and effective cleaning of diamond wires, reduces waste of water resources, and improves the filtration efficiency of the filter plate.
Smart Images

Figure CN222846852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond wire electroplating, in particular to a production device that is convenient for uniformly electroplating diamond wires. Background Art
[0002] The diamond particles are evenly dispersed in the electroplating solution, with the diamond particles as the anode and the diamond wire as the cathode. The diamond wire is then placed in an electroplating tank together with the electrolyte to deposit a metal layer on the surface of the diamond wire through an electrolytic process. In this process, the positively charged metal cations move to the cathode (diamond wire), where they obtain electrons and are reduced to metal, forming a uniform metal coating. At the same time, the diamond particles can also attract metal ions due to the surface metallization treatment, thereby forming a metal coating on the surface of the particles, thus achieving electroplating.
[0003] In the prior art, the diamond wire to be plated needs to be pre-treated so that impurities such as dust and oxides on the surface are cleaned off. This is to ensure the bonding strength between the plated layer and the substrate and achieve uniform electroplating.
[0004] However, the prior art is not convenient for cleaning the diamond wire quickly and effectively, and the cleaning water cannot be filtered and recycled, resulting in a waste of water resources. Therefore, we propose a production device that is convenient for uniformly electroplating the diamond wire. Utility Model Content
[0005] The purpose of the utility model is to provide a production device for uniformly electroplating diamond wires, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a production device for uniformly electroplating diamond wire, comprising a base, a collecting box and an electroplating component are arranged on the base, and a cleaning box located in front of the electroplating component is arranged on the top of the collecting box;
[0007] The front and rear sides of the cleaning box are both provided with a wire wheel and a through slot;
[0008] The two ends of the top and bottom of the cleaning box are provided with wire wheels 2;
[0009] Mounting plates are provided on both upper and lower sides of the front inner wall of the cleaning box, and both mounting plates are connected to the brush cylinder through bearings, and a cleaning brush is provided on the inner wall of the brush cylinder;
[0010] A pump is provided on the top of the cleaning box, and a fixed pipe and a connecting pipe are connected to the water delivery port of the pump, the fixed pipe extends into the scrubbing cylinder, and nozzles 1 are evenly arranged on the fixed pipe;
[0011] The connecting pipe is connected with a flushing cylinder located at the rear side of the scrubbing cylinder, and the inner wall of the flushing cylinder is evenly connected with a second nozzle;
[0012] A motor is arranged on the top mounting plate, a driving gear is arranged on the output shaft of the motor, and a driven gear meshing with the driving gear is arranged on the scrubbing cylinder;
[0013] A filter plate connected to the collection box is arranged at the bottom of the cleaning box.
[0014] As a preferred solution of the production device for uniformly electroplating diamond wire described in the utility model, the bottom of the front inner wall of the cleaning box is connected to a rotating shaft through a bearing, a rotating plate is provided on the rotating shaft, the eccentric part of the rotating plate is connected to a movable rod through a pin shaft, the movable rod is connected to a scraper rod in contact with the filter plate through a pin shaft, and a guide rod connected to the cleaning box passes through the scraper rod.
[0015] As a preferred solution of the production device for uniformly electroplating diamond wire described in the utility model, the left and right sides of the bottom of the cleaning box are embedded with collecting grooves, and both sides of the cleaning box are provided with inspection plates opposite to the collecting grooves.
[0016] As a preferred solution of the production device for uniformly electroplating diamond wire described in the utility model, a driven bevel gear is arranged on the rotating shaft, and a driving bevel gear is arranged on the output shaft of the motor.
[0017] As a preferred solution of the production device for uniformly electroplating diamond wire described in the utility model, a protective plate located above the pump is arranged on the top of the cleaning box.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. When the diamond wire passes through the brushing cylinder, the brushing cylinder rotates and cooperates with the nozzle to brush the impurities on the diamond wire. When passing through the flushing cylinder, it is ensured that the impurities are flushed away, so that the diamond wire can be cleaned quickly and effectively;
[0020] 2. By setting up filter plates and collection boxes, the cleaning water can be filtered and recycled, reducing the waste of water resources. When the scrubbing drum rotates to scrub the diamond wire, the scraper rod moves back and forth, which can push the impurities on the top of the filter plate into the collection tank, thereby ensuring the filtration efficiency of the filter plate and thus ensuring the filtration and recycling of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a production device for uniformly electroplating diamond wires according to the utility model;
[0022] Figure 2 It is a side view schematic diagram of the internal structure of a cleaning box described in a production device for uniformly electroplating diamond wires of the utility model;
[0023] Figure 3 This is a top view schematic diagram of the filter plate and collection tank structure described in the production device for uniformly electroplating diamond wires of the utility model.
[0024] In the figure: 1. base; 2. collecting box; 3. electroplating assembly; 4. cleaning box; 5. wire wheel one; 6. wire wheel two; 7. through slot; 8. mounting plate; 9. scrubbing cylinder; 10. cleaning brush; 11. pump; 12. fixing pipe; 13. connecting pipe; 14. flushing cylinder; 15. motor; 16. driving gear; 17. driven gear; 18. filter plate; 19. rotating shaft; 20. rotating plate; 21. movable rod; 22. scraper rod; 23. guide rod; 24. driven bevel gear; 25. driving bevel gear; 26. collecting tank; 27. inspection plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] As mentioned in the background art, the prior art is not convenient for cleaning diamond wire quickly and effectively, and the cleaning water cannot be filtered and recycled, resulting in a waste of water resources. The utility model provides a production device for uniformly electroplating diamond wire.
[0027] Example 1
[0028] Reference Figures 1 to 3 A production device for uniformly electroplating diamond wires, comprising a base 1, a collecting box 2 and an electroplating assembly 3 are arranged on the base 1, a cleaning box 4 located in front of the electroplating assembly 3 is arranged on the top of the collecting box 2, and the diamond wires cleaned by the cleaning box 4 enter the electroplating assembly 3 for electroplating;
[0029] A wire wheel 5 and a through slot 7 are provided on both the front and rear sides of the cleaning box 4, and the through slot 7 is used for the diamond wire to pass through;
[0030] Wire wheels 2 6 are provided at both ends of the top and bottom of the cleaning box 4. After the diamond wire enters from the front wire wheel 1 5, it is successively wound around the front top wire wheel 2 6, the front bottom wire wheel 2 6, the rear bottom wire wheel 2 6 and the rear top wire wheel 2 6, and finally moves out through the rear wire wheel 1 5;
[0031] Mounting plates 8 are provided on both upper and lower sides of the inner wall of the front side of the cleaning box 4. The mounting plates 8 on both sides are connected to the brush cylinder 9 through bearings. The brush cylinder 9 can rotate through the bearings. A cleaning brush 10 is provided on the inner wall of the brush cylinder 9. When the diamond wire passes through, it contacts the cleaning brush 10, and then the diamond wire can be cleaned by the rotating cleaning brush 10.
[0032] A pump 11 is provided on the top of the cleaning box 4, and a fixed pipe 12 and a connecting pipe 13 are connected to the water delivery port of the pump 11. The fixed pipe 12 extends into the scrubbing cylinder 9, and nozzles 1 are evenly arranged on the fixed pipe 12. The pump 11 draws water from an external source and delivers the water to the fixed pipe 12 and the connecting pipe 13.
[0033] The connecting pipe 13 is connected to a flushing cylinder 14 located at the rear side of the scrubbing cylinder 9. The inner wall of the flushing cylinder 14 is evenly connected to the second nozzle. The diamond wire passes through the scrubbing cylinder 9 and the flushing cylinder 14 in turn. The fixed pipe 12 sprays water through the first nozzle to scrub the diamond wire. The flushing cylinder 14 sprays water through the second nozzle to flush the diamond wire and wash away the impurities on the surface.
[0034] A motor 15 is provided on the top mounting plate 8, and a driving gear 16 is provided on the output shaft of the motor 15, and a driven gear 17 meshingly connected with the driving gear 16 is provided on the scrubbing cylinder 9. The motor 15 rotates through the driving gear 16, so that the driven gear 17 drives the scrubbing cylinder 9 to rotate;
[0035] A filter plate 18 connected to the collecting box 2 is provided at the bottom of the cleaning box 4, which can filter and recycle the cleaning water, thereby reducing the waste of water resources.
[0036] A rotating shaft 19 is connected to the bottom of the front inner wall of the cleaning box 4 through a bearing, and a rotating plate 20 is arranged on the rotating shaft 19. A movable rod 21 is connected to the eccentric part of the rotating plate 20 through a pin shaft. The movable rod 21 is connected to a scraper rod 22 in contact with the filter plate 18 through a pin shaft. A guide rod 23 connected to the cleaning box 4 runs through the scraper rod 22, and the guide rod 23 guides the scraper rod 22. Collection grooves 26 are embedded on the left and right sides of the bottom of the cleaning box 4, and inspection plates 27 opposite to the collection grooves 26 are arranged on both sides of the cleaning box 4. After the inspection plate 27 is removed, impurities in the collection groove 26 can be cleaned. The movable rod 21 is driven to rotate by the rotating plate 20, so that the scraper rod 22 moves back and forth, and the impurities on the top of the filter plate 18 can be pushed into the collection groove 26, thereby ensuring the filtering efficiency of the filter plate 18, thereby ensuring the filtering and recovery of water resources.
[0037] In order to make the rotating plate 20 rotate automatically, a driven bevel gear 24 is provided on the rotating shaft 19, and a driving bevel gear 25 is provided on the output shaft of the motor 15, so that when the motor 15 is working, the driving bevel gear 25 can drive the driven bevel gear 24 to rotate, thereby driving the rotating shaft 19, and the output shaft of the motor 15 is connected to the mounting plates 8 on both sides through bearings to improve the stability during rotation.
[0038] Example 2
[0039] Reference Figure 1 to Figure 2 A protective plate located above the pump 11 is provided on the top of the cleaning box 4 to protect the pump 11.
[0040] The rest of the structure is the same as that of Example 1.
[0041] The electrical components in this article are powered and controlled by existing technologies.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production device for uniformly electroplating diamond wire, characterized in that: include, A base (1), wherein a collecting box (2) and an electroplating assembly (3) are arranged on the base (1), and a cleaning box (4) located in front of the electroplating assembly (3) is arranged on the top of the collecting box (2); The front and rear sides of the cleaning box (4) are both provided with a wire wheel (5) and a through groove (7); The cleaning box (4) is provided with wire wheels (6) at both ends of the top and bottom sides; Mounting plates (8) are provided on both upper and lower sides of the front inner wall of the cleaning box (4), and both mounting plates (8) are connected to the brush cylinder (9) through bearings, and a cleaning brush (10) is provided on the inner wall of the brush cylinder (9); A pump (11) is arranged on the top of the cleaning box (4), and a fixed pipe (12) and a connecting pipe (13) are connected to the water delivery port of the pump (11), the fixed pipe (12) extends into the scrubbing cylinder (9), and nozzles 1 are evenly arranged on the fixed pipe (12); The connecting pipe (13) is connected to a flushing cylinder (14) located at the rear side of the scrubbing cylinder (9), and the inner wall of the flushing cylinder (14) is evenly connected to a second nozzle; A motor (15) is arranged on the top mounting plate (8), a driving gear (16) is arranged on the output shaft of the motor (15), and a driven gear (17) meshingly connected with the driving gear (16) is arranged on the scrubbing cylinder (9); The bottom of the cleaning box (4) is provided with a filter plate (18) which is in communication with the collecting box (2).
2. A production device for uniformly electroplating diamond wire according to claim 1, characterized in that: The bottom of the front inner wall of the cleaning box (4) is connected to a rotating shaft (19) via a bearing, a rotating plate (20) is arranged on the rotating shaft (19), an eccentric portion of the rotating plate (20) is connected to a movable rod (21) via a pin, the movable rod (21) is connected to a scraper rod (22) in contact with the filter plate (18) via a pin, and a guide rod (23) connected to the cleaning box (4) passes through the scraper rod (22).
3. A production device for uniformly electroplating diamond wire according to claim 2, characterized in that: The left and right sides of the bottom of the cleaning box (4) are both embedded with collecting grooves (26), and both sides of the cleaning box (4) are provided with inspection plates (27) opposite to the collecting grooves (26).
4. A production device for uniformly electroplating diamond wire according to claim 2, characterized in that: A driven bevel gear (24) is arranged on the rotating shaft (19), and a driving bevel gear (25) is arranged on the output shaft of the motor (15).
5. The production device for uniformly electroplating diamond wire according to claim 1, characterized in that: The top of the cleaning box (4) is provided with a protective plate located above the pump (11).