Electroplating device for automobile part machining

By using a combination of circulating tracks and slip trolleys in the electroplating device, the non-stop electroplating operation is achieved, and combined with the exhaust gas treatment system, the problems of low plating efficiency and insufficient waste gas treatment of existing electroplating devices are solved, and the plating efficiency and cleanliness of waste gas are significantly improved.

CN222846863UActive Publication Date: 2025-05-09SHANDONG LIANGGONG MASCH CO LTD
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Patent Information

Application Number
CN202421820851.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing electroplating devices have a large amount of waiting time during the plating and disassembly of workpieces, resulting in inefficient plating and lack of exhaust gas treatment function.

Method used

An electroplating device for processing automobile accessories was designed, using a combination of circulating tracks and slip carts to achieve non-stop work, and a exhaust duct and filter were installed in the plating furnace, and an activated carbon adsorption layer and a cyclone centrifuge were used to treat exhaust gas.

Benefits of technology

Through the design of circulating tracks and slip carts, the continuity of electroplating operations is achieved, which significantly reduces waiting time and improves the plating efficiency; at the same time, the exhaust gas treatment system effectively removes harmful substances in the electroplating waste gas and improves the cleanliness of the exhaust gas.

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Abstract

The utility model discloses an electroplating device for processing automobile parts, which relates to the technical field of electroplating devices and comprises an electroplating furnace, a top frame is fixed above the electroplating furnace through upright posts, and a circulating track is hung below the top frame; the sliding trolley used for bearing and transporting the hanging pieces is connected to the circulating rail in a sliding mode. According to the utility model, the automobile spare parts are hung on the hanging pieces, then the hanging pieces on which the automobile spare parts are fully hung are hung on the sliding trolley, and then an operator drags the sliding trolley into an electroplating furnace for electroplating; meanwhile, an automobile accessory is hung on the other hanging piece; after electroplating is completed, the sliding trolley can be pulled out along the circulating track, the electroplated automobile parts and the hanging pieces can be taken down, and then the hanging pieces with the automobile parts hung are slid into the electroplating furnace to be electroplated; in this way, the electroplating furnace can achieve continuous electroplating operation, the waiting time of workers is effectively shortened, and the electroplating efficiency of the automobile parts is greatly improved.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of electroplating devices, in particular to an electroplating device for processing automobile parts. Background Art

[0002] Electroplating is the process of coating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis.

[0003] Specifically, the workpiece to be plated is used as the cathode, and the plated metal or other insoluble material is used as the anode. They are placed in an electrolyte solution, and direct current is used to cause cations to deposit on the surface of the workpiece to form a coating.

[0004] Electroplating has the following important functions:

[0005] Improving the corrosion resistance of metal products, for example, galvanizing steel surfaces can prevent rust.

[0006] Adding a bright metal layer can improve the appearance.

[0007] Improve wear resistance and make products more durable.

[0008] Give some special properties, such as conductivity, magnetism, etc.

[0009] Chinese patent announcement No. CN 217517049 U discloses an electroplating device, wherein the electroplating device includes an electroplating tank body and a circulation component, the electroplating tank body is provided with an electroplating tank for containing electroplating liquid, the workpiece to be plated is immersed in the electroplating liquid, the circulation component is provided with a spray part and a circulation pump, the circulation pump is arranged in the electroplating tank and connected to the output end of the circulation pump, the circulation pump can transport the electroplating liquid to the spray part, so that the spray part can spray the electroplating liquid toward the area where the workpiece to be plated is located, thereby driving the circulation flow of the electroplating liquid in the area where the workpiece to be plated is located.

[0010] When the electroplating device in the above patent is in use, the workpiece is hung on a fixing part, and the fixing part is arranged above the electroplating tank. During electroplating, the worker needs to stop working; when disassembling the electroplated workpiece or installing a new workpiece, the electroplating device will stop working. There will be a lot of waiting time, and the workpiece electroplating efficiency is very low; and the above electroplating device is also set in the open air and has no function of treating the exhaust gas inside the electroplating furnace. Utility Model Content

[0011] The purpose of the utility model is to provide an electroplating device for automobile parts processing, which can filter exhaust gas, use a circulating track for electroplating, realize the cyclic electroplating and disassembly of automobile parts, realize non-stop operation, effectively reduce waiting time, and improve the processing efficiency of workpieces, so as to solve the technical problems raised in the above background technology.

[0012] To achieve the above object, the present utility model provides the following technical solutions:

[0013] An electroplating device for processing auto parts, comprising

[0014] An electroplating furnace, above the electroplating furnace for processing auto parts, a top frame is fixed by a column, and a circulating track is suspended below the top frame;

[0015] A sliding trolley, which is used for hanging and transporting parts and is slidably connected to the circulating track;

[0016] An air inlet pipe is fixedly installed on the top of the electroplating furnace, an air extraction pipe is further arranged on one side of the electroplating furnace, and a filter is installed at the end of the air extraction pipe; the filter is connected to a cyclone centrifugal separator through a pipeline.

[0017] As a further technical solution of the present utility model, an activated carbon adsorption layer is provided inside the filter; the filter and the cyclone centrifugal separator are fixedly connected to the electroplating furnace.

[0018] As a further technical solution of the present utility model, the circulating track is a closed-loop circulating track at both ends, and one end of the circulating track far from the electroplating furnace is fixed to a pillar through a fixed seat.

[0019] As a further technical solution of the present utility model, a maintenance fence is fixedly installed at the upper end of the top frame; a maintenance ladder is also fixed on one side of the maintenance fence.

[0020] As a further technical solution of the present utility model, fences are also fixed on both sides of the electroplating furnace; the fences are arranged in an L shape and extend to the pillar.

[0021] As a further technical solution of the present utility model, the sliding trolley includes a hanging member, two rollers are provided inside the upper end of the hanging member, and the rollers are slidably connected to the "I"-shaped circulating track; the bottom of the hanging member is movably connected to a rotating disk through a rotating shaft; the bottom of the rotating disk is rotationally connected to a hook through a bearing, and a handwheel is also provided at the upper end of the hook.

[0022] Compared with the prior art, the beneficial effects of the present utility model are:

[0023] 1. In the present utility model, the auto parts are hung on the hanging member, and then the hanging member full of auto parts is hung on the sliding trolley, and then the operator drags the sliding trolley into the electroplating furnace for electroplating; at the same time, another hanging member is used to hang the auto parts; in this way, the electroplating furnace can realize continuous electroplating operation, effectively reducing the waiting time of workers and greatly improving the electroplating efficiency of auto parts;

[0024] 2. In the utility model, during electroplating, the exhaust fan installed on the top of the cyclone centrifuge is used for exhaust, and the waste gas in the electroplating furnace is extracted through the exhaust pipe. When the waste gas passes through the filter, the activated carbon adsorption layer inside the filter can filter the waste gas; then, after the cyclone centrifuge is centrifuged, the cleanliness of the exhaust gas can be improved;

[0025] 3. The utility model facilitates the hanging of the pendant by means of the hook, and also facilitates the removal of the pendant after electroplating, and then the sliding trolley enters the recycling work. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0027] Figure 2 This utility model Figure 1 Schematic diagram of the rear structure.

[0028] Figure 3 This utility model Figure 1 main view.

[0029] Figure 4 This utility model Figure 3 AA section view.

[0030] Figure 5 This utility model Figure 1 Top view of the .

[0031] Figure 6 This utility model Figure 4 A partial enlarged schematic diagram of .

[0032] In the figure: 1-electroplating furnace, 2-exhaust pipe, 3-filter, 4-cyclone centrifuge, 5-fence, 6-pillar, 7-circulation track, 8-maintenance fence, 9-air inlet pipe, 10-sliding trolley, 11-hanging part, 12-maintenance ladder

[0033] 101-hanging piece, 102-rotating plate, 103-hand wheel, 104-hook. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] See also Figure 1-6In the embodiment of the utility model, an electroplating device for automobile parts processing includes an electroplating furnace 1 and a sliding trolley 10; a top frame is fixed above the electroplating furnace 1 for automobile parts processing through a column, and a circulating track 7 is hoisted below the top frame; the sliding trolley 10 for carrying and transporting a hanging part 11 is slidably connected to the circulating track 7;

[0036] By adopting the above technical solution, the automobile parts are hung on the hanger 11, and then the hanger 11 full of automobile parts is hung on the sliding trolley 10, and then the operator drags the sliding trolley 10 to the electroplating furnace 1 for electroplating; at the same time, the automobile parts are hung on another hanger 11;

[0037] After the electroplating is completed, the sliding trolley 10 can be pulled out along the circulating track 7, the electroplated automobile parts together with the hanger 11 can be taken down, and then the hanger 11 with the automobile parts can be slid into the electroplating furnace 1 for electroplating; this enables the electroplating furnace to realize continuous electroplating operation, effectively reduces the waiting time of workers, and greatly improves the electroplating efficiency of automobile parts.

[0038] An air inlet pipe 9 is fixedly installed on the top of the electroplating furnace 1, and an exhaust pipe 2 is also arranged on one side of the electroplating furnace 1. A filter 3 is installed at the end of the exhaust pipe 2; the filter 3 is connected to the cyclone centrifuge 4 through a pipeline. The filter 3 and the cyclone centrifuge 4 are fixedly connected to the electroplating furnace 1.

[0039] By adopting the above technical solution, during electroplating, the exhaust fan installed on the top of the cyclone centrifuge 4 is used for exhaust, and the waste gas in the electroplating furnace 1 is extracted through the exhaust pipe 2. When the waste gas passes through the filter 3, the activated carbon adsorption layer inside the filter 3 can filter the waste gas; then, after the cyclone centrifuge 4 is centrifuged, the cleanliness of the exhaust gas can be improved.

[0040] In this embodiment, the circulating track 7 is a circulating track with closed ends, and the end of the circulating track 7 away from the electroplating furnace 1 is fixed to the support 6 through a fixing seat. An inspection fence 8 is fixedly installed on the upper end of the top frame; an inspection ladder 12 is also fixed on one side of the inspection fence 8.

[0041] By adopting the above technical solution, the maintenance fence 8 and the maintenance ladder 12 facilitate maintenance personnel to repair the electroplating furnace 1 and also facilitate lubrication of the circulating track 7.

[0042] In this embodiment, fences 5 are fixed on both sides of the electroplating furnace 1 ; the fences 5 are arranged in an L shape, and the fences 5 also extend to the support pillars 6 .

[0043] In this embodiment, the sliding trolley 10 includes a hanging component 101, and two rollers are provided on the inner side of the upper end of the hanging component 101, and the rollers are slidably connected to the circulating track 7 arranged in an "I" shape; the bottom of the hanging component 101 is movably connected to a rotating disk 102 through a rotating shaft; the bottom of the rotating disk 102 is rotatably connected to a hook 104 through a bearing, and a hand wheel 103 is also provided at the upper end of the hook 104.

[0044] By adopting the above technical solution, the hanging of the hanger 11 is facilitated by the hook 104, and it is also convenient to remove the hanger 11 after electroplating, and then the sliding trolley 10 enters the recycling work.

[0045] Alternatively, the hanger 11 may be hung on the sliding trolley 10 first, and then the auto parts may be hung on the hanger 11 . The angle of the hanger 11 may be changed by rotating the hand wheel 103 , so that the auto parts may be hung at different positions of the hanger 11 .

[0046] The working principle of the utility model is: hang the automobile parts on the hanging piece 11, and then hang the hanging piece 11 full of automobile parts on the sliding trolley 10, and then the operator drags the sliding trolley 10 to the electroplating furnace 1 for electroplating; at the same time, hang the automobile parts on another hanging piece 11;

[0047] After the electroplating is completed, the sliding trolley 10 can be pulled out along the circulating track 7, and the electroplated automobile parts together with the hanging parts 11 can be taken down, and then the hanging parts 11 with the automobile parts hanging can be slid into the electroplating furnace 1 for electroplating; in this way, the electroplating furnace can realize continuous electroplating operation, effectively reducing the waiting time of workers and greatly improving the electroplating efficiency of automobile parts;

[0048] During electroplating, the exhaust fan installed on the top of the cyclone centrifuge 4 is used for exhaust, and the waste gas in the electroplating furnace 1 is extracted through the exhaust pipe 2. When the waste gas passes through the filter 3, the activated carbon adsorption layer inside the filter 3 can filter the waste gas; then, after the cyclone centrifuge 4 is centrifuged, the cleanliness of the exhaust gas can be improved;

[0049] The hook 104 facilitates the hanging of the hanger 11 and facilitates the removal of the hanger 11 after electroplating, and then the sliding trolley 10 enters the recycling work.

[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An electroplating device for automobile parts processing, characterized in that: including An electroplating furnace (1), above the electroplating furnace (1) for processing automotive parts, a top frame is fixed by columns, and a circulating track (7) is suspended below the top frame; A sliding trolley (10), the sliding trolley (10) for carrying and transporting hanging parts (11) is slidably connected to the circulating track (7); An air inlet pipe (9) is fixedly installed at the top of the electroplating furnace (1), an air extraction pipe (2) is also arranged on one side of the electroplating furnace (1), and a filter (3) is installed at the end of the air extraction pipe (2); the filter (3) is connected to a cyclone separator (4) through a pipeline.

2. The electroplating device for automobile parts processing according to claim 1, characterized in that: An activated carbon adsorption layer is arranged inside the filter (3); the filter (3) and the cyclone separator (4) are fixedly connected to the electroplating furnace (1).

3. The electroplating device for automobile parts processing according to claim 1, characterized in that: The circulating track (7) is a closed-loop circulating track at both ends, and one end of the circulating track (7) far from the electroplating furnace (1) is fixed to a support column (6) through a fixed seat.

4. The electroplating device for automobile parts processing according to claim 1, characterized in that: An inspection fence (8) is fixedly installed at the upper end of the top frame; an inspection ladder (12) is also fixed on one side of the inspection fence (8).

5. The electroplating device for automobile parts processing according to claim 1, characterized in that: Fences (5) are also fixed on both sides of the electroplating furnace (1); the fences (5) are arranged in an L shape and extend to the support column (6).

6. The electroplating device for automobile parts processing according to claim 1, characterized in that: The sliding trolley (10) includes a hanging member (101), two rollers are arranged inside the upper end of the hanging member (101), and the rollers are slidably connected to the "I"-shaped circulating track (7); the bottom of the hanging member (101) is movably connected to a rotating disk (102) through a rotating shaft; the bottom of the rotating disk (102) is rotatably connected to a hook (104) through a bearing, and a handwheel (103) is also arranged at the upper end of the hook (104).

Citation Information

Patent Citations

  • Electroplating device

    CN217517049U