Super-wear-resistant ceramic slurry pump

Abstract

The utility model belongs to the technical field of slurry pumps, and particularly relates to a super-wear-resistant ceramic slurry pump which comprises a protective sleeve, a front protective plate is arranged on the right side of the inner side wall of the protective sleeve, and a rear protective plate is arranged on the left side of the inner side wall of the protective sleeve. The wear-resistant coating fills the turtle-shaped nets and covers the surfaces of the turtle-shaped nets, the wear-resistant coating has the advantages of being high in strength, high in wear resistance, high in curing speed and the like and can be tightly combined with the turtle-shaped nets, the turtle-shaped nets facilitate supporting and attachment of the wear-resistant coating, and the wear-resistant coating can enter spaces of the adjacent turtle-shaped nets through the through holes; the connection performance of the wear-resistant coatings in the adjacent turtle-shaped nets can be improved, the overall strength is improved, the wear-resistant performance of the slurry pump is further enhanced through the wear-resistant ceramic linings, after the turtle-shaped nets and the wear-resistant coatings are abraded, overflowing parts can be protected, the nuts are screwed off from the threaded rods, the wear-resistant ceramic linings, the protective sleeve, the front protective plate and the rear protective plate are separated, and the wear-resistant ceramic linings, the protective sleeve, the front protective plate and the rear protective plate are separated. The device can be reused through replacement or maintenance without overall replacement, so that the use cost is reduced, and the device is convenient to use.

Description

Technical Field

[0001] The utility model relates to the technical field of slurry pumps, in particular to a super wear-resistant ceramic slurry pump. Background Art

[0002] At present, the slurry pump is a centrifugal pump used to transport and process solid-liquid two-phase or multi-phase materials. It is widely used in mining, nonferrous metals, metallurgy, coal, petroleum and chemical industries. Because the medium transported by the slurry pump mostly contains a lot of solid particles, and sometimes it is even slurry. The fluid containing solid particles causes erosion and wear (particle wear and cavitation wear) to the slurry pump during the transportation process, which becomes the main reason for the short service life of its flow parts. In addition, most of the transported fluid media have varying degrees of acidity and alkalinity, which have a greater corrosive effect on the slurry pump, greatly shortening its service life. Therefore, in addition to the requirements for the usual technical parameters such as flow rate and head, this type of centrifugal pump also has higher requirements for wear resistance, cavitation resistance and corrosion resistance; the flow parts of the slurry pump are impellers, volutes, and guard plates;

[0003] Some existing slurry pumps are cast with Cr26 material. Due to the general wear resistance of Cr26, the service life of the slurry pump is short. If all the flow-through parts are made of ceramic, the cost is much higher than that of metal materials. After wear, they need to be replaced as a whole, resulting in high cost and inconvenience in use.

[0004] Therefore, a super wear-resistant ceramic slurry pump is proposed. Utility Model Content

[0005] The utility model aims to provide a super wear-resistant ceramic slurry pump to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a super wear-resistant ceramic slurry pump, comprising a sleeve, a front guard plate is provided on the right side of the inner wall of the sleeve, a rear guard plate is provided on the left side of the inner wall of the sleeve, the inner walls of the sleeve, the front guard plate and the rear guard plate are all provided with a wear-resistant ceramic lining, one side of the wear-resistant ceramic lining is fixedly connected with a turtle-shaped net, and the inner wall of the turtle-shaped net is filled with wear-resistant coating.

[0007] As a further preferred embodiment of the present technical solution: the inner walls of the sleeve, the front guard plate and the rear guard plate are all provided with evenly distributed insertion holes, the side of the wear-resistant ceramic lining away from the turtle-shaped net is fixedly connected with evenly distributed threaded rods, the outer side walls of the threaded rods are inserted into the inner side walls of the insertion holes, and the outer side walls of the threaded rods are threadedly connected with nuts.

[0008] As a further preferred embodiment of the present technical solution: an inner side wall of the front guard plate is provided with a suction port.

[0009] As a further preferred embodiment of the present technical solution: the inner side wall of the turtle-shaped net is provided with evenly distributed through holes.

[0010] As a further preferred embodiment of the present technical solution: the sheath, the front guard plate and the rear guard plate are made of high chromium alloy material.

[0011] As a further preferred embodiment of the present technical solution: the wear-resistant coating is a wear-resistant polymer ceramic material formed by compounding high-performance wear-resistant metal, ceramic, carbide, quartz as aggregate and modified toughening resin.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When the utility model is used, the wear-resistant coating fills the turtle-shaped net and covers its surface. The wear-resistant coating has the advantages of high strength, high wear resistance, and fast curing speed, and can be tightly combined with the turtle-shaped net. The turtle-shaped net is convenient for supporting and adhering to the wear-resistant coating. The wear-resistant coating can enter the space of the adjacent turtle-shaped net through the through hole, and can improve the connectivity of the wear-resistant coating in the adjacent turtle-shaped nets, improve the overall strength, and further enhance the wear resistance of the slurry pump through the wear-resistant ceramic lining. After the turtle-shaped net and the wear-resistant coating are worn, the flow-through parts can be protected at any time, and the nut can be unscrewed from the threaded rod to separate the wear-resistant ceramic lining, the sleeve, the front guard plate and the rear guard plate. They can be used again by replacement or maintenance without overall replacement, which reduces the cost of use and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front structural schematic diagram of the utility model;

[0015] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the rear guard plate of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the sheath in the utility model;

[0018] Figure 5 It is a structural schematic diagram of the front guard plate in the utility model;

[0019] Figure 6 It is a schematic diagram of the structure of the wear-resistant coating and the through hole in the utility model.

[0020] In the figure: 1. sheath; 2. front guard plate; 3. rear guard plate; 4. wear-resistant ceramic lining; 5. turtle-shaped net; 6. wear-resistant coating; 7. jack; 8. threaded rod; 9. nut; 10. suction port; 11. through hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0023] See also Figure 1-6 The utility model provides a technical solution: a super wear-resistant ceramic slurry pump, comprising a jacket 1, a front guard plate 2 is provided on the right side of the inner wall of the jacket 1, a rear guard plate 3 is provided on the left side of the inner wall of the jacket 1, the inner walls of the jacket 1, the front guard plate 2 and the rear guard plate 3 are all provided with a wear-resistant ceramic lining 4, a turtle-shaped net 5 is fixedly connected to one side of the wear-resistant ceramic lining 4, and the inner wall of the turtle-shaped net 5 is filled with a wear-resistant coating 6; the number of the wear-resistant ceramic linings 4 is three, corresponding to the inner wall shapes of the jacket 1, the front guard plate 2 and the rear guard plate 3 respectively Setting: When in use, the wear-resistant coating 6 fills the turtle-shaped net 5 and covers its surface. The wear-resistant coating 6 has the advantages of high strength, high wear resistance, and fast curing speed. It can be tightly combined with the turtle-shaped net 5. The turtle-shaped net 5 is convenient for supporting and adhering to the wear-resistant coating 6. The wear resistance of the slurry pump is further enhanced by the wear-resistant ceramic lining 4. After the turtle-shaped net 5 and the wear-resistant coating 6 are worn, the flow-through parts can be protected at any time, and can be used again by replacement or maintenance. There is no need to replace the whole thing, which reduces the cost of use and is easy to use.

[0024] In the present embodiment, specifically: the inner walls of the sheath 1, the front guard plate 2 and the rear guard plate 3 are all provided with evenly distributed insertion holes 7, the side of the wear-resistant ceramic lining 4 away from the turtle-shaped net 5 is fixedly connected with evenly distributed threaded rods 8, the outer walls of the threaded rods 8 are inserted into the inner walls of the insertion holes 7, and the outer walls of the threaded rods 8 are threadedly connected with nuts 9; the wear-resistant ceramic lining 4 is distributed and fitted on the inner walls of the sheath 1, the front guard plate 2 and the rear guard plate 3, at this time the threaded rods 8 are inserted into the corresponding insertion holes 7, and the wear-resistant ceramic lining 4 can be fixed by tightening the nuts 9 from the outside.

[0025] In this embodiment, specifically: the inner side wall of the front guard plate 2 is provided with a suction port 10; the suction port 10 is used to suck in materials.

[0026] In this embodiment, specifically: the inner wall of the turtle-shaped net 5 is provided with evenly distributed through holes 11; the wear-resistant coating 6 can enter the space of the adjacent turtle-shaped nets 5 through the through holes 11, which can improve the connectivity of the wear-resistant coating 6 in the adjacent turtle-shaped nets 5 and improve the overall strength.

[0027] In this embodiment, specifically: the sheath 1, the front guard plate 2 and the rear guard plate 3 are made of high-chromium alloy material; the high-chromium alloy has good corrosion resistance and strength, and is easy to adapt to the extreme environment of the slurry pump.

[0028] In this embodiment, specifically: the wear-resistant coating 6 is a wear-resistant polymer ceramic material formed by compounding high-performance wear-resistant metal, ceramic, carbide, quartz as aggregate and modified toughening resin; the wear-resistant coating 6 has good wear resistance, high temperature resistance and corrosion resistance, thereby improving the service life of the slurry pump.

[0029] The working principle of the utility model is: when in use, the wear-resistant coating 6 fills the turtle-shaped net 5 and covers its surface. The wear-resistant coating 6 has the advantages of high strength, high wear resistance, and fast curing speed. It can be tightly combined with the turtle-shaped net 5. The turtle-shaped net 5 is convenient for supporting and adhering to the wear-resistant coating 6. The wear-resistant coating 6 can enter the space of the adjacent turtle-shaped net 5 through the through hole 11, which can improve the connectivity of the wear-resistant coating 6 in the adjacent turtle-shaped nets 5 and improve the overall strength. The wear resistance of the slurry pump is further enhanced by the wear-resistant ceramic lining 4. After the turtle-shaped net 5 and the wear-resistant coating 6 are worn, the flow-through parts can be protected at any time. The nut 9 is unscrewed from the threaded rod 8 to separate the wear-resistant ceramic lining 4, the sleeve 1, the front guard plate 2 and the rear guard plate 3. They can be used again by replacement or maintenance without overall replacement, which reduces the cost of use and is easy to use.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A super wear-resistant ceramic slurry pump, comprising a jacket (1), characterized in that: A front guard plate (2) is provided on the right side of the inner wall of the jacket (1), and a rear guard plate (3) is provided on the left side of the inner wall of the jacket (1). The inner walls of the jacket (1), the front guard plate (2) and the rear guard plate (3) are all provided with a wear-resistant ceramic lining (4). A tortoise-shaped net (5) is fixedly connected to one side of the wear-resistant ceramic lining (4), and the inner wall of the tortoise-shaped net (5) is filled with a wear-resistant coating (6).

2. The super wear-resistant ceramic slurry pump according to claim 1, characterized in that: The inner side walls of the sleeve (1), the front guard plate (2) and the rear guard plate (3) are all provided with evenly distributed insertion holes (7); the side of the wear-resistant ceramic lining (4) away from the turtle-shaped net (5) is fixedly connected with evenly distributed threaded rods (8); the outer side walls of the threaded rods (8) are inserted into the inner side walls of the insertion holes (7); and the outer side walls of the threaded rods (8) are threadedly connected with nuts (9).

3. The super wear-resistant ceramic slurry pump according to claim 1, characterized in that: The inner side wall of the front guard plate (2) is provided with a suction port (10).

4. The super wear-resistant ceramic slurry pump according to claim 1, characterized in that: The inner side wall of the turtle-shaped net (5) is provided with evenly distributed through holes (11).

5. The super wear-resistant ceramic slurry pump according to claim 1, characterized in that: The jacket (1), the front guard plate (2) and the rear guard plate (3) are made of high-chromium alloy material.

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