Catalyst type incinerator
By designing removable fixed components in a catalyst incinerator, the problem of troubles in replacement and repair of catalyst components in existing equipment is solved, and maintenance efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202323632893.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2033-12-29
AI Technical Summary
Replacing or repairing the catalyst components in existing catalyst incinerators is more troublesome, which affects the efficient operation and maintenance efficiency of the equipment.
A catalyst-type incinerator is designed, and the removable installation of the catalyst reaction filter element is achieved through the design of fixed components, simplifying the replacement and maintenance process.
It realizes rapid replacement and repair of catalyst reaction filter elements, and improves the maintenance efficiency and reliability of equipment.
Smart Images

Figure CN222849258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a catalytic incinerator. Background Art
[0002] Direct emission of volatile organic waste gas will pollute the environment and cause great harm to human health, so it needs to be treated to reduce the VOC content.
[0003] At present, the main methods for treating volatile organic waste gas include active adsorption method, induced draft high-altitude emission method, combustion treatment method, absorption degassing method, condensation collection method, biological treatment method, etc. Among them, the combustion treatment method is mainly based on the fact that VOCs are organic volatile substances and are easy to burn. The use of room temperature or catalytic oxidation combustion treatment can convert VOCs into carbon dioxide and water. The catalytic incineration in the combustion treatment method can use catalysts to change the chemical reaction pathway and reduce the activation energy required for the combustion reaction, thereby accelerating the reaction rate and reducing the reaction temperature, which is more energy-efficient. The catalyst components in the existing catalytic incinerator are very troublesome to replace or repair. Utility Model Content
[0004] The utility model provides a catalytic incinerator.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A catalytic incinerator comprises an inner cylinder, wherein a partition plate 1 is fixed in the inner cylinder, a plurality of heat exchange tubes are fixed on the partition plate 1, the other end of the heat exchange tube is connected to a partition plate 2, the partition plate 2 is fixedly connected to an isolation cylinder, the partition plate 1, the partition plate 2 and the isolation cylinder divide the interior of the inner cylinder into an exhaust zone, a heat exchange zone, an air intake zone, a transition zone and a combustion zone, the exhaust zone and the combustion zone are located at two ends of the inner cylinder, a burner is installed in the combustion zone, a catalyst assembly is installed in the transition zone, the catalyst assembly comprises a mounting frame, the mounting frame is circular, the maximum diameter of the mounting frame is equal to the inner diameter of the inner cylinder, the mounting frame comprises a fixing ring 1 and a fixing ring 2, a plurality of fixing rods are radially fixed between the outer side of the fixing ring 1 and the inner side of the fixing ring, The inner end of the fixing rod is fixedly connected to the fixing ring 1, and the outer end of the fixing rod is fixedly connected to the fixing ring 2. The inner side of the fixing ring 1 is provided with a mounting ring 1, and the mounting ring 1 is used to place the holding unit 1. The outer side of the fixing ring 1 is provided with a mounting ring 2, and the mounting ring 2 is used to place the holding unit 2. Mounting plates are provided on both sides of the fixing rod, and the holding unit 2 or the holding unit 3 is placed between the mounting plates. The inner side of the fixing ring 2 is provided with a mounting ring 3, and the mounting ring 3 is used to place the holding unit 3. The holding unit 1 includes a holding frame 1, and a catalyst reaction filter element is installed in the holding frame 1. The holding unit 2 includes a holding frame 2, and a catalyst reaction filter element is installed in the holding frame 2. The holding unit 3 includes a holding frame 3. A catalyst reaction filter element is installed in the holding frame three, a plurality of fixing components three are arranged on the fixing ring one, and the fixing components three are used to fix the holding unit one and the holding unit two, a plurality of fixing components two are arranged on the fixing rod, and the fixing components two are used to fix the holding unit two and the holding unit three, a plurality of fixing components one are arranged on the fixing ring two, and the fixing component one is used to fix the holding unit three, and the fixing component one includes a mounting member one, and the mounting member one is fixed in the fixing ring two of the mounting frame, a threaded hole is arranged at the center of the mounting member one, a tightening bolt one is installed in the threaded hole, a locking member one is sleeved on the middle section of the tightening bolt one, a pressing portion one is arranged on the end of the locking member one, and the pressing portion one is in contact with the holding frame three of the holding unit three, The pressure of the pressing part on the holding frame 3 of the holding unit 3 is controlled by tightening bolt 1, the fixing component 2 includes a mounting part 2, the mounting part 2 is fixed in the fixing rod of the mounting frame, a threaded hole is provided in the center of the mounting part 2, a tightening bolt 2 is installed in the threaded hole, a locking part 2 is sleeved on the middle section of the tightening bolt 2, a pressing part 2 is provided at the end of the locking part 2, the pressing part 2 is in contact with the holding frame 3 of the holding unit 3 and the holding frame 2 of the holding unit 2, the pressure of the pressing part on the holding frame 3 of the holding unit 3 is controlled by tightening bolt 2, the fixing component 3 includes a mounting part 3, the mounting part 3 is fixed in the fixing ring 1 of the mounting frame, a threaded hole is provided in the center of the mounting part 3, a tightening bolt 3 is installed in the threaded hole,The middle section of the tightening bolt 3 is provided with a locking piece 3, and the end of the locking piece 3 is provided with a pressing piece 3, and the pressing piece 3 is in contact with the containing frame 1 of the containing unit 1 and the containing frame 2 of the containing unit 2. The pressure of the pressing piece on the containing frame 1 and the containing frame 3 is controlled by the tightening bolt 3, and the width of the locking piece 2 of the fixing component 2 is greater than the locking piece 3 of the fixing component 3.
[0007] Furthermore, a straight-row pipe is provided between partition one and partition two, the left end of the straight-row pipe is fixedly connected to partition one, and the right end of the straight-row pipe is fixedly connected to partition two. A spiral blade guide plate is provided on the straight-row pipe, and the spiral blade guide plate is spirally wound on the outer side wall of the straight-row pipe. The spiral blade guide plate includes an inner surface and an outer surface, and the spiral blade guide plate is fixedly connected to the outer side wall of the straight-row pipe via the inner surface, and the spiral blade guide plate is fixedly connected to the inner cylinder via the outer surface.
[0008] Furthermore, a rectifying assembly 1 is provided at the connection between the air intake zone and the combustion zone, and a plurality of rectifying parts 1 are provided in the rectifying assembly 1. Both sides of the rectifying parts 1 are spherical arc surfaces, and the spherical arc surfaces of all the rectifying parts 1 have at least one intersection, and the intersection is within the combustion range of the burner. The rectifying assembly 1 includes an edge part 1 and an edge part 2, and the outer side walls of the edge part 1 and the edge part 2 are fixed on a fixed plate 1. A plurality of rectifying parts 1 are provided on the inner side surface of the fixed plate 1 and between the edge part 1 and the edge part 2, and a flue gas passage zone is formed between every two adjacent rectifying parts 1, between the rectifying part 1 and the edge part 1, and between the rectifying part 1 and the edge part 2.
[0009] Further, a rectifier assembly 2 is arranged in the transition zone, and a plurality of rectifier parts 2 are arranged in the rectifier assembly 2. Both sides of the rectifier parts 2 are spherical arc surfaces. The spherical arc surfaces of all the rectifier parts 2 have at least one intersection point, and the intersection point is within the combustion range of the burner. The spherical arc surface on the rectifier assembly 2 also intersects with the partition plate 2. The rectifier assembly 2 includes an edge part 3 and a straight-row part. The same side end faces of the edge part 3 and the straight-row part are fixed on the fixed plate 2. The inner side of the fixed plate 2 and the edge part 3 and the straight-row part are fixed on the inner side of the fixed plate 2. A number of rectifying parts 2 are arranged between the rows of parts, and flue gas passes between every two adjacent rectifying parts 2, between rectifying part 2 and edge part 3, and between rectifying part 2 and straight-row parts. The inner side surface of the edge part 3 is a spherical arc surface, and an intersection point of the spherical arc surface of rectifying part 2 is on the spherical arc surface of edge part 3. The outer side surface of edge part 3 is fixed on the inner wall of the isolation cylinder, and the outer side surface of the straight-row parts is a spherical arc surface, and an intersection point of the spherical arc surface of rectifying part 2 is on the spherical arc surface of edge part 3. A center hole is arranged at the center of the end surface of the straight-row parts.
[0010] Furthermore, the inner side surface of edge piece 1 is a spherical arc surface, an intersection point of the spherical arc surface of rectifying piece 1 is on the spherical arc surface of edge piece 2, the outer end surface of edge piece 1 is fixed on the outer wall of the isolation cylinder, and the outer end surface of edge piece 2 is fixed on the inner wall of the inner cylinder.
[0011] Furthermore, the heat exchange tube in the heat exchange zone is used to connect the transition zone and the exhaust zone, one end of the heat exchange tube is fixed on partition one, and the end face extends into the exhaust zone, and the other end of the heat exchange tube is fixed on partition two, and the end face extends into the transition zone.
[0012] Furthermore, the diameter of the partition plate 1 is equal to the inner diameter of the inner cylinder, the diameter of the partition plate 2 is smaller than the inner diameter of the inner cylinder, and an air inlet is provided on the inner cylinder, and the air inlet is connected to the heat exchange area.
[0013] Furthermore, a straight pipe is provided in the center of the partition one and the partition two, one end of the straight pipe is fixed on the partition one, and the end face extends into the exhaust zone, and the other end of the straight pipe is fixed on the partition two, and the end face extends into the transition zone.
[0014] Furthermore, an outer cylinder is arranged outside the inner cylinder, a heat preservation layer is arranged between the inner cylinder and the outer cylinder, and the lower part of the outer cylinder is fixed on the base. An explosion-proof opening and an inspection opening are also arranged on the outer wall of the inner cylinder.
[0015] Furthermore, a regulating valve is installed at the end of the straight pipe, and the exhaust volume of the straight pipe can be controlled by adjusting the opening of the regulating valve. The inner cylinder is provided with an air inlet, which is connected to the heat exchange area. The exhaust area is provided with an exhaust port.
[0016] Beneficial effects: The utility model realizes the detachable installation of the containing unit 1, the containing unit 2 and the containing unit 3 through the fixing component 1, the fixing component 2 and the fixing component 3, which facilitates the replacement and maintenance of the catalyst reaction filter element. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The main structure of the utility model is shown in FIG. Figure 1 ;
[0018] Figure 2 The main structure of the utility model is shown in FIG. Figure 2 ;
[0019] Figure 3 It is a left side sectional view of the utility model;
[0020] Figure 4 This is a three-dimensional structural view of the spiral blade guide plate 7 of the utility model;
[0021] Figure 5It is a schematic diagram of the airflow direction of the rectifying component 1 in the utility model;
[0022] Figure 6 It is a partial cross-sectional structural schematic diagram of a rectifier component 1 in the utility model;
[0023] Figure 7 It is a schematic diagram of the airflow direction of the rectifier assembly 2 in the utility model;
[0024] Figure 8 It is a right side structural schematic diagram of the rectifier component 2 in the utility model;
[0025] Fig. 9 It is a partial cross-sectional structural schematic diagram of the rectifier component 2 in the utility model;
[0026] Fig.10 This is a front view of the catalyst component in the utility model;
[0027] Fig.11 This is a front view of the mounting frame in the utility model;
[0028] Fig.12 It is a cross-sectional view of a fixing component 1 in the utility model;
[0029] Fig.13 It is a cross-sectional view of the second fixing component in the utility model;
[0030] Fig.14 It is a cross-sectional view of the fixing component three in the utility model;
[0031] Fig.15 It is a cross-sectional view of the containing frame 3 in the utility model;
[0032] Fig.16 It is a cross-sectional view of the second containing frame in the utility model;
[0033] Fig.17 It is a cross-sectional view of a containing frame 1 in the utility model;
[0034] 1 inner cylinder, 2 insulation layer, 3 outer cylinder, 4 air inlet, 5 baffle 1, 6 heat exchange tube, 7 spiral blade guide plate, 8 isolation cylinder, 9 baffle 2, 10 burner, 11 straight pipe, 12 regulating valve, 13 exhaust port, 14 base, 15 rectifier component 1, 16 rectifier component 2, 17 explosion-proof port, 18 maintenance port, 19 exhaust area, 20 heat exchange area, 21 air intake area, 22 transition area, 23 combustion area, 24 catalyst component;
[0035] 701 internal surface, 702 external surface;
[0036] 1501 edge piece 1, 1502 fairing piece 1, 1503 edge piece 2, 1504 fixing plate 1;
[0037] 1601 edge piece three, 1602 rectifying piece two, 1603 straight piece, 1604 fixing plate two;
[0038] 240101 fixing ring 1, 240102 fixing rod, 240103 fixing ring 2, 240104 mounting ring 1, 240105 mounting ring 2, 240106 mounting ring 3, 240107 mounting plate;
[0039] 240201 Container 1, 240301 Container 2, 240401 Container 3;
[0040] 240501 a mounting part, 240502 a locking part, 240503 a tightening bolt, 240504 a pressing part;
[0041] 240601 mounting part 2, 240602 locking part 2, 240603 tightening bolt 2, 240604 pressing part 2;
[0042] 240701 mounting part three, 240702 locking part three, 240703 tightening bolt three, 240704 pressing part three. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0044] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0045] Reference Figure 1-17A catalytic incinerator comprises an inner cylinder 1, wherein a partition 5 is fixed inside the inner cylinder 1, and a plurality of heat exchange tubes 6 are fixed on the partition 5, and the other end of the heat exchange tube 6 is connected to a partition 2 9, and the partition 2 9 is fixedly connected to an isolation cylinder 8, and the partition 1 5, the partition 2 9, and the isolation cylinder 8 divide the interior of the inner cylinder 1 into an exhaust zone 19, a heat exchange zone 20, an air intake zone 21, a transition zone 22, and a combustion zone 23, wherein the exhaust zone 19 and the combustion zone 23 are located at both ends of the inner cylinder 1, a burner 10 is installed in the combustion zone 23, and a catalyst assembly 24 is installed in the transition zone 22, and the catalyst assembly 24 comprises a mounting frame 2401, and the mounting frame 2401 is circular, and the maximum diameter of the mounting frame 2401 is equal to the inner cylinder The inner diameter of the body 1, the mounting frame 2401 includes a fixing ring 1 240101 and a fixing ring 240103, a plurality of fixing rods 240102 are fixed radially between the outer side of the fixing ring 1 240101 and the inner side of the fixing ring, the inner side end of the fixing rod 240102 is fixedly connected to the fixing ring 1 240101, the outer side end of the fixing rod 240102 is fixedly connected to the fixing ring 2 240103, the fixing ring 1 240101 is provided with a mounting ring 1 240104 on the inner side, the mounting ring 1 240104 is used to place the containing unit 1 2402, the fixing ring 1 240101 is provided with a mounting ring 2 240105 on the outer side, the mounting ring 2 240105 is used to place the containing unit 2 2403 , mounting plates 240107 are arranged on both sides of the fixing rod 240102, and a holding unit 2403 or a holding unit 3 2404 is placed between the mounting plates 240107, a mounting ring 3 240106 is arranged on the inner side of the fixing ring 240103, and the mounting ring 3 240106 is used to place the holding unit 3 2404, the holding unit 1 2402 includes a holding frame 1 240201, and a catalyst reaction filter element is installed in the holding frame 1 240201, the holding unit 2 2403 includes a holding frame 2 240301, and a catalyst reaction filter element is installed in the holding frame 2 240301, the holding unit 3 2404 includes a holding frame 3 240401, and the holding frame 3 240401 A catalyst reaction filter element is installed in the fixing ring 1 240101, and a plurality of fixing components 3 2407 are arranged on the fixing ring 1 240101, and the fixing components 3 2407 are used to fix the holding unit 1 2402 and the holding unit 2 2403. A plurality of fixing components 2 2406 are arranged on the fixing rod 240102, and the fixing components 2 2406 are used to fix the holding unit 2 2403 and the holding unit 3 2404. A plurality of fixing components 1 2405 are arranged on the fixing ring 2 240103, and the fixing components 1 2405 are used to fix the holding unit 3 2404. The fixing components 1 2405 include a mounting piece 1 240501, and the mounting piece 1 240501 is fixed in the fixing ring 2 240103 of the mounting frame 2401.A threaded hole is provided at the center of the mounting member 240501, a tightening bolt 240503 is installed in the threaded hole, a locking member 240502 is sleeved on the middle section of the tightening bolt 240503, a pressing portion 240504 is provided on the end of the locking member 240502, the pressing portion 240504 is in contact with the containing frame 3 240401 of the containing unit 3 2404, the pressure of the pressing portion on the containing frame 3 240401 of the containing unit 3 2404 is controlled by the tightening bolt 240503, and the fixing assembly The second 2406 includes a second mounting member 240601, wherein the second mounting member 240601 is fixed in a fixing rod 240102 of a mounting frame 2401, wherein a threaded hole is provided at the center of the second mounting member 240601, wherein a tightening bolt 240603 is installed in the threaded hole, wherein a locking member 240602 is sleeved on the middle section of the tightening bolt 240603, wherein a pressing portion 240604 is provided at the end of the locking member 240602, wherein the pressing portion 240604 is in contact with a containing frame 3 240401 and a containing unit 3 2404. The second 2403 is in contact with the second 240301 of the containing frame 2403, and the pressure of the pressing part on the containing frame 3 240401 of the containing unit 3 2404 is controlled by tightening the second bolt 240603. The fixing component 3 2407 includes a mounting part 3 240701, and the mounting part 3 240701 is fixed in the fixing ring 1 240101 of the mounting frame 2401. The mounting part 3 240701 is provided with a threaded hole in the center, and a tightening bolt 3 240703 is installed in the threaded hole. The middle section of the tightening bolt 3 240703 is provided with a locking part 3 240702, a pressing part 3 240704 is provided at the end of the locking part 3 240702, and the pressing part 3 240704 contacts the containing frame 1 240201 of the containing unit 1 2402 and the containing frame 2 240301 of the containing unit 2 2403, and the pressure of the pressing part on the containing frame 1 240201 and the containing frame 3 240401 is controlled by tightening the bolt 3 240703, and the width of the locking part 2 240602 of the fixing component 2 2406 is greater than the locking part 3 240702 of the fixing component 3 2407.
[0046] A straight pipe 11 is provided between the partition 1 5 and the partition 2 9, the left end of the straight pipe 11 is fixedly connected to the partition 1 5, and the right end of the straight pipe 11 is fixedly connected to the partition 2 9. A spiral blade guide plate 7 is provided on the straight pipe 11, and the spiral blade guide plate 7 is spirally wound on the outer wall of the straight pipe 11. The spiral blade guide plate 7 includes an inner surface 704 and an outer surface 702. The spiral blade guide plate 7 is fixedly connected to the outer wall of the straight pipe 11 via the inner surface 704, and the spiral blade guide plate 7 is fixedly connected to the inner cylinder 1 via the outer surface 702.
[0047] A rectifying assembly 15 is provided at the connection between the air inlet zone 21 and the combustion zone 23, and a plurality of rectifying parts 1502 are provided in the rectifying assembly 15, both sides of the rectifying parts 1502 are spherical arc surfaces, and the spherical arc surfaces of all the rectifying parts 1502 have at least one intersection, and the intersection is within the combustion range of the burner 10, and the rectifying assembly 15 includes an edge part 1501 and an edge part 2 1503, and the outer side walls of the edge part 1501 and the edge part 2 1503 are fixed on a fixed plate 1504, and a plurality of rectifying parts 1502 are provided on the inner side surface of the fixed plate 1504 and between the edge part 1501 and the edge part 2 1503, and a flue gas passing zone is provided between every two adjacent rectifying parts 1502, between the rectifying part 1502 and the edge part 1501, and between the rectifying part 1502 and the edge part 2 1503.
[0048] The transition zone 22 is provided with a rectifier assembly 16, and a plurality of rectifier parts 1602 are provided in the rectifier assembly 16. Both sides of the rectifier parts 1602 are spherical arc surfaces. The spherical arc surfaces of all the rectifier parts 1602 have at least one intersection point, and the intersection point is within the combustion range of the burner 10. The spherical arc surface on the rectifier assembly 16 also intersects with the partition plate 9. The rectifier assembly 16 includes an edge part 3 1601 and a straight-row part 1603. The same side end faces of the edge part 3 1601 and the straight-row part 1603 are fixed on the fixed plate 1604. The inner side of the fixed plate 1604 and between the edge part 3 1601 and the straight-row part 1603 A plurality of rectifying parts 1602 are arranged in between, and flue gas passes between every two adjacent rectifying parts 1602, between rectifying part 1602 and edge part 3 1601, and between rectifying part 1602 and straight-discharge part 1603. The inner side surface of edge part 3 1601 is a spherical arc surface, and an intersection point of the spherical arc surface of rectifying part 2 1602 is on the spherical arc surface of edge part 3 1601. The outer side surface of edge part 3 1601 is fixed on the inner wall of isolation cylinder 8, and the outer side surface of straight-discharge part 1603 is a spherical arc surface, and an intersection point of the spherical arc surface of rectifying part 2 1602 is on the spherical arc surface of edge part 3 1601. A center hole is arranged at the center of the end surface of straight-discharge part 1603.
[0049] The inner side surface of the edge piece 1501 is a spherical arc surface, an intersection of the spherical arc surface of the rectifying piece 1502 is on the spherical arc surface of the edge piece 2 1503, the outer end surface of the edge piece 1501 is fixed on the outer wall of the isolation cylinder 8, and the outer end surface of the edge piece 2 1503 is fixed on the inner wall of the inner cylinder 1.
[0050] The heat exchange tube 6 in the heat exchange zone 20 is used to connect the transition zone 22 and the exhaust zone 19. One end of the heat exchange tube 6 is fixed on the partition 1 5, and the end face extends into the exhaust zone 19. The other end of the heat exchange tube 6 is fixed on the partition 2 9, and the end face extends into the transition zone 22.
[0051] The diameter of the partition 1 5 is equal to the inner diameter of the inner cylinder 1 , and the diameter of the partition 2 9 is smaller than the inner diameter of the inner cylinder 1 . An air inlet 4 is provided on the inner cylinder 1 , and the air inlet 4 is connected to the heat exchange area 20 .
[0052] A straight pipe 11 is also provided in the center of the partition 1 5 and the partition 2 9 , one end of the straight pipe 11 is fixed on the partition 1 5 , and the end face extends into the exhaust zone 19 , and the other end of the straight pipe 11 is fixed on the partition 2 9 , and the end face extends into the transition zone 22 .
[0053] The outer cylinder 3 is arranged outside the inner cylinder 1, and a heat-insulating layer 2 is arranged between the inner cylinder 1 and the outer cylinder 3. The lower part of the outer cylinder 3 is fixed on the base 14. The outer wall of the inner cylinder 1 is also provided with an explosion-proof opening 17 and an inspection opening 18.
[0054] The end of the straight pipe 11 is provided with a regulating valve 12, and the exhaust volume of the straight pipe 11 can be controlled by adjusting the opening of the regulating valve 12. The inner cylinder 1 is provided with an air inlet 4, and the air inlet 4 is connected to the heat exchange area 20. The exhaust area 19 is provided with an exhaust port 13.
[0055] Working principle:
[0056] The detachable installation of the holding unit 1 2402 , the holding unit 2403 and the holding unit 3 2404 is achieved by means of the fixing component 1 2405 , the fixing component 2 2406 and the fixing component 3 2407 , which facilitates the replacement and maintenance of the catalyst reaction filter element.
[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A catalytic incinerator, comprising an inner cylinder (1), wherein a partition plate (5) is fixed inside the inner cylinder (1), and a plurality of heat exchange tubes (6) are fixed on the partition plate (5), and the other end of the heat exchange tube (6) is connected to a partition plate (9), and the partition plate (9) is fixedly connected to an isolation cylinder (8). The partition plate (5), the partition plate (9), and the isolation cylinder (8) divide the interior of the inner cylinder (1) into an exhaust zone (19), a heat exchange zone (20), an air intake zone (21), a transition zone (22), and a combustion zone (23). The exhaust zone (19) and the combustion zone (23) are located at two ends of the inner cylinder (1), a burner (10) is installed in the combustion zone (23), and a catalyst assembly (24) is installed in the transition zone (22). ), the catalyst assembly (24) comprises a mounting frame (2401), the mounting frame (2401) is circular, the maximum diameter of the mounting frame (2401) is equal to the inner diameter of the inner cylinder (1), the mounting frame (2401) comprises a fixing ring 1 (240101) and a fixing ring 2 (240103), a plurality of fixing rods (240102) are fixed radially between the outer side of the fixing ring 1 (240101) and the inner side of the fixing ring, the inner side end of the fixing rod (240102) is fixedly connected to the fixing ring 1 (240101), the outer side end of the fixing rod (240102) is fixedly connected to the fixing ring 2 (240103), and the inner side of the fixing ring 1 (240101) is provided with a mounting ring 1 (2401 04), the mounting ring 1 (240104) is used to place the holding unit 1 (2402), the outer side of the fixing ring 1 (240101) is provided with a mounting ring 2 (240105), the mounting ring 2 (240105) is used to place the holding unit 2 (2403), the fixing rod (240102) is provided with mounting plates (240107) on both sides, the holding unit 2 (2403) or the holding unit 3 (2404) is placed between the mounting plates (240107), the fixing ring 2 (240103) is provided with a mounting ring 3 (240106) on the inner side, the mounting ring 3 (240106) is used to place the holding unit 3 (2404), the holding unit 1 (2402) includes a holding unit The containing frame 1 (240201) has a catalyst reaction filter installed in it, the containing unit 2 (2403) includes a containing frame 2 (240301) has a catalyst reaction filter installed in it, the containing unit 3 (2404) includes a containing frame 3 (240401) has a catalyst reaction filter installed in it, the fixing ring 1 (240101) is provided with a plurality of fixing components 3 (2407), the fixing components 3 (2407) are used to fix the containing unit 1 (2402) and the containing unit 2 (2403), the fixing rod (240102) is provided with a plurality of fixing components 2 (2406),The fixing component 2 (2406) is used to fix the containing unit 2 (2403) and the containing unit 3 (2404). The fixing ring 2 (240103) is provided with a plurality of fixing components 1 (2405). The fixing component 1 (2405) is used to fix the containing unit 3 (2404). The fixing component 1 (2405) includes a mounting member 1 (240501). The mounting member 1 (240501) is fixed in the fixing ring 2 (240103) of the mounting frame (2401). A threaded hole is provided at the center of the mounting member 1 (240501). A tightening bolt 1 (240503) is installed in the threaded hole. A locking member 1 (240503) is sleeved on the middle section of the tightening bolt 1 (240503). 0502), a pressing portion 1 (240504) is provided at the end of the locking member 1 (240502), the pressing portion 1 (240504) is in contact with the containing frame 3 (240401) of the containing unit 3 (2404), and the pressure of the pressing portion on the containing frame 3 (240401) of the containing unit 3 (2404) is controlled by tightening the bolt 1 (240503), the fixing assembly 2 (2406) includes a mounting member 2 (240601), the mounting member 2 (240601) is fixed in the fixing rod (240102) of the mounting frame (2401), and a threaded hole is provided at the center of the mounting member 2 (240601), and a tightening bolt 2 (240603) is installed in the threaded hole. ), the middle section of the tightening bolt 2 (240603) is provided with a locking member 2 (240602), the end of the locking member 2 (240602) is provided with a pressing member 2 (240604), the pressing member 2 (240604) is in contact with the containing frame 3 (240401) of the containing unit 3 (2404) and the containing frame 2 (240301) of the containing unit 2 (2403), the pressure of the pressing member on the containing frame 3 (240401) of the containing unit 3 (2404) is controlled by the tightening bolt 2 (240603), the fixing assembly 3 (2407) includes a mounting member 3 (240701), the mounting member 3 (240701) is fixed to the fixing member of the mounting frame (2401) In the fixed ring one (240101), the center of the mounting part three (240701) is provided with a threaded hole, and a tightening bolt three (240703) is installed in the threaded hole. The middle section of the tightening bolt three (240703) is provided with a locking part three (240702), and the end of the locking part three (240702) is provided with a pressing part three (240704). The pressing part three (240704) is in contact with the containing frame one (240201) of the containing unit one (2402) and the containing frame two (240301) of the containing unit two (2403). The pressure of the pressing part on the containing frame one (240201) and the containing frame three (240401) is controlled by the tightening bolt three (240703).The width of the locking member 2 (240602) of the fixing assembly 2 (2406) is greater than the locking member 3 (240702) of the fixing assembly 3 (2407); the feature is that: A straight pipe (11) is provided between the partition plate 1 (5) and the partition plate 2 (9); the left end of the straight pipe (11) is fixedly connected to the partition plate 1 (5); the right end of the straight pipe (11) is fixedly connected to the partition plate 2 (9); a spiral blade guide plate (7) is provided on the straight pipe (11); the spiral blade guide plate (7) is spirally wound on the outer wall of the straight pipe (11); the spiral blade guide plate (7) comprises an inner surface (704) and an outer surface (702); the spiral blade guide plate (7) is fixedly connected to the outer wall of the straight pipe (11) via the inner surface (704); and the spiral blade guide plate (7) is fixedly connected to the inner cylinder (1) via the outer surface (702).
2. A catalytic incinerator according to claim 1, characterized in that: A rectifying assembly (15) is provided at the connection point between the air intake zone (21) and the combustion zone (23), and a plurality of rectifying parts (1502) are provided in the rectifying assembly (15), both sides of the rectifying parts (1502) are spherical arc surfaces, and the spherical arc surfaces of all the rectifying parts (1502) have at least one intersection point, and the intersection point is within the combustion range of the burner (10), and the rectifying assembly (15) includes an edge part (1501) and an edge part (1503), and the edge The outer walls of the first member (1501) and the second edge member (1503) are fixed on the first fixed plate (1504), and a plurality of rectifying members (1502) are arranged on the inner side of the first fixed plate (1504) and between the first edge member (1501) and the second edge member (1503), and the flue gas passing area is between every two adjacent rectifying members (1502), between the rectifying member (1502) and the first edge member (1501), and between the rectifying member (1502) and the second edge member (1503).
3. A catalytic incinerator according to claim 1, characterized in that: A rectifier assembly 2 (16) is arranged in the transition zone (22), and a plurality of rectifier parts 2 (1602) are arranged in the rectifier assembly 2 (16), both sides of the rectifier parts 2 (1602) are spherical arc surfaces, and the spherical arc surfaces of all the rectifier parts 2 (1602) have at least one intersection point, and the intersection point is within the combustion range of the burner (10), and the spherical arc surface on the rectifier assembly 2 (16) also intersects with the partition plate 2 (9), and the rectifier assembly 2 (16) includes an edge part 3 (1601) and a straight-row part (1603), and the same side end surfaces of the edge part 3 (1601) and the straight-row part (1603) are fixed on the fixed plate 2 (1604), and the inner side surface of the fixed plate 2 (1604) and the edge part 3 (1601) and the straight-row part (1603) are fixed on the inner side surface of the fixed plate 2 (1604). 3) are provided with a plurality of rectifying parts 2 (1602), between each adjacent two rectifying parts 2 (1602), between rectifying part 2 (1602) and edge part 3 (1601), and between rectifying part 2 (1602) and straight-discharge part (1603), the inner side surface of the edge part 3 (1601) is a spherical arc surface, one intersection point of the spherical arc surface of rectifying part 2 (1602) is on the spherical arc surface of edge part 3 (1601), the outer side surface of edge part 3 (1601) is fixed on the inner wall of the isolation cylinder (8), the outer side surface of the straight-discharge part (1603) is a spherical arc surface, one intersection point of the spherical arc surface of rectifying part 2 (1602) is on the spherical arc surface of edge part 3 (1601), and a center hole is provided at the center of the end surface of the straight-discharge part (1603).
4. A catalytic incinerator according to claim 2, characterized in that: The inner side surface of the edge piece 1 (1501) is a spherical arc surface, an intersection point of the spherical arc surface of the rectifying piece 1 (1502) is on the spherical arc surface of the edge piece 2 (1503), the outer end surface of the edge piece 1 (1501) is fixed on the outer wall of the isolation cylinder (8), and the outer end surface of the edge piece 2 (1503) is fixed on the inner wall of the inner cylinder (1).
5. A catalytic incinerator according to claim 1, characterized in that: The heat exchange tube (6) in the heat exchange zone (20) is used to connect the transition zone (22) and the exhaust zone (19); one end of the heat exchange tube (6) is fixed on the partition plate 1 (5), and the end surface extends into the exhaust zone (19); the other end of the heat exchange tube (6) is fixed on the partition plate 2 (9), and the end surface extends into the transition zone (22).
6. A catalytic incinerator according to claim 1, characterized in that: The diameter of the partition plate 1 (5) is equal to the inner diameter of the inner cylinder (1), and the diameter of the partition plate 2 (9) is smaller than the inner diameter of the inner cylinder (1). An air inlet (4) is provided on the inner cylinder (1), and the air inlet (4) is connected to the heat exchange area (20).
7. A catalytic incinerator according to claim 1, characterized in that: A straight pipe (11) is also provided at the center of the partition plate 1 (5) and the partition plate 2 (9); one end of the straight pipe (11) is fixed on the partition plate 1 (5), and the end face thereof extends into the exhaust zone (19); the other end of the straight pipe (11) is fixed on the partition plate 2 (9), and the end face thereof extends into the transition zone (22).
8. A catalytic incinerator according to claim 1, characterized in that: An outer cylinder (3) is arranged outside the inner cylinder (1), a heat-insulating layer (2) is arranged between the inner cylinder (1) and the outer cylinder (3), the lower part of the outer cylinder (3) is fixed on a base (14), and an explosion-proof opening (17) and an inspection opening (18) are also arranged on the outer wall of the inner cylinder (1).
9. A catalytic incinerator according to claim 1, characterized in that: The end of the straight-discharge pipe (11) is provided with a regulating valve (12), and the exhaust volume of the straight-discharge pipe (11) can be controlled by adjusting the opening of the regulating valve (12). The inner cylinder (1) is provided with an air inlet (4), and the air inlet (4) is connected to the heat exchange area (20). The exhaust area (19) is provided with an exhaust port (13).