Efficient domestic water heater heat exchanger

By setting up a reinforcement structure between the heat exchanger shell and the installation plate of the gas water heater, and adding support and insulation measures on the water inlet and outlet pipes, the problems of easy deformation of the heat exchanger shell and unstable hot water circulation are solved, achieving more efficient hot water transportation and insulation effects.

CN222849488UActive Publication Date: 2025-05-09JINGFU TECH (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202421855980.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-09
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The heat exchanger shell of existing gas water heaters is prone to deformation, and the support strength of the water inlet and outlet pipes is insufficient, resulting in poor stability of hot water circulation and heat dissipation into the air, affecting the stability and insulation effect of hot water transportation.

Method used

An efficient household water heater heat exchanger is designed. By setting external reinforcement ribs between the heat exchanger shell and the mounting plate, and setting internal reinforcement ribs and vertical stabilization columns inside the shell, combining the first and second reinforcement rod structures, the structural stability of the shell is improved. At the same time, a supporting link and a secondary roof plate are installed on the water inlet and outlet pipes, and a thermal insulation protective layer is installed on the pipe wall to enhance the support strength and insulation effect.

Benefits of technology

It effectively avoids deformation of the heat exchanger shell, improves the support strength and the stability of hot water circulation of the water inlet and outlet pipes, reduces heat dissipation into the air, and improves the stability and insulation effect of hot water transportation.

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Abstract

The utility model relates to the technical field of water heater heat exchangers, in particular to an efficient household water heater heat exchanger which comprises a heat exchanger body, a heat exchanger shell arranged on the heat exchanger body, a water inlet pipe and a water outlet pipe arranged on the heat exchanger shell, a circulating pipe arranged on the outer wall face of the heat exchanger shell in a surrounding mode and a mounting plate arranged on the heat exchanger shell. Outer reinforcing ribs are arranged on the mounting plate, inner reinforcing ribs are arranged on the heat exchanger shell, vertical stabilizing columns are arranged on the inner reinforcing ribs, first reinforcing rods and second reinforcing rods are arranged on the vertical stabilizing columns, bearing connecting rods are arranged on the water inlet pipe and the water outlet pipe, auxiliary top plates are arranged on the bearing connecting rods, and heat preservation protective layers are arranged on the outer walls of the water inlet pipe, the water outlet pipe and the circulating pipe. Deformation caused by the fact that most of the heat exchanger shells are made of thin soft red copper materials is avoided, and stability, shaking prevention, heat preservation and high efficiency of the water inlet pipe, the water outlet pipe and the circulating pipe on the heat exchanger body for the gas water heater during hot water conveying are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water heater heat exchangers, in particular to a high-efficiency household water heater heat exchanger. Background Art

[0002] Household water heaters are an indispensable part of modern family life. They heat cold water in various ways to provide hot water for the family.

[0003] There are many types of household water heaters, among which gas water heaters are the most commonly used. The specific working principle of gas water heaters is to heat hot water by burning natural gas or liquefied petroleum gas. Among them, the heat exchanger is the core component of the gas water heater. Its function is to transfer the heat generated by combustion to the water to heat the water.

[0004] At present, the existing heat exchangers for gas water heaters mostly use a very thin red copper material for the heat exchanger shell. Since the red copper material is relatively soft, after long-term use, the red copper heat exchanger shell is prone to shell deformation, which in turn affects the normal heat exchange effect.

[0005] In addition, its water inlet and outlet pipes are prone to shaking and have weak supporting strength, which results in poor stability of hot water circulation inside the water inlet and outlet pipes. Moreover, the heat of hot water in the water inlet, outlet and circulation pipes is easily dissipated into the air, which overall reduces the stability, anti-shaking and heat preservation efficiency of the water inlet, outlet and circulation pipes on the heat exchanger for the gas water heater during hot water transportation.

[0006] The above problems are widespread and urgently need to be improved. Utility Model Content

[0007] The purpose of the utility model is to solve the above-mentioned shortcomings in the prior art and to propose a high-efficiency heat exchanger for domestic water heaters.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A high-efficiency household water heater heat exchanger is designed, comprising a heat exchanger body, a heat exchanger shell is arranged on the heat exchanger body, a water inlet pipe and a water outlet pipe are arranged on the heat exchanger shell, a circulation pipe is arranged around the outer wall surface of the heat exchanger shell, the circulation pipe is respectively connected to the water inlet pipe and the water outlet pipe, and a mounting plate is arranged on the heat exchanger shell;

[0010] The mounting plate is provided with an external reinforcement rib, the heat exchanger shell is provided with an internal reinforcement rib, the internal reinforcement rib is provided with a vertical stabilizing column, and the vertical stabilizing column is provided with a first reinforcement rod and a second reinforcement rod;

[0011] The water inlet pipe and the water outlet pipe are both provided with supporting connecting rods, the supporting connecting rods are provided with auxiliary top plates, the auxiliary top plates are provided with weight reduction ports, and the outer walls of the water inlet pipe, the water outlet pipe and the circulation pipe are all provided with thermal insulation and protective layers.

[0012] Furthermore, the outer reinforcement ribs are in the form of triangular strips as a whole, and there are four outer reinforcement ribs symmetrically arranged and respectively fixed to the outer wall surface of the heat exchanger shell and the mounting plate.

[0013] Furthermore, the internal reinforcement ribs are a triangular plate structure as a whole, and the internal reinforcement ribs are symmetrically arranged in four groups and seven in number arranged vertically.

[0014] Furthermore, the vertical stabilizing columns are symmetrically arranged in four groups, with two columns in each group, and the vertical stabilizing columns vertically penetrate the inner reinforcement ribs.

[0015] Furthermore, the first reinforcing rod and the second reinforcing rod are both symmetrically arranged, and both ends of the first reinforcing rod and the second reinforcing rod are respectively fixed to the vertical stabilizing column.

[0016] Furthermore, the supporting connecting rod is an inclined structure as a whole and has an angle of twenty-eight degrees with the horizontal plane, the auxiliary top plate is an overall triangular plate structure, the auxiliary top plate is an inclined structure and has an angle of sixty-eight degrees with the horizontal plane, and the weight-reducing opening passes through the auxiliary top plate.

[0017] Furthermore, the thermal insulation and protective layer is a slag wool pad structure.

[0018] The utility model proposes a high-efficiency household water heater heat exchanger, which has the following beneficial effects:

[0019] 1. The utility model arranges external reinforcement ribs between the heat exchanger shell and the mounting plate, arranges internal reinforcement ribs with vertical stabilizing columns inside the heat exchanger shell, and then arranges a first reinforcement rod and a second reinforcement rod structure between the vertical stabilizing columns, thereby improving the structural stability of the heat exchanger shell as a whole, effectively avoiding deformation of the heat exchanger shell which is mostly made of very thin and soft red copper material, thereby ensuring the normal heat exchange working effect of the heat exchanger body for the gas water heater.

[0020] 2. The utility model arranges supporting connecting rods on the water inlet pipe and the water outlet pipe, and arranges a sub-top plate structure on the supporting connecting rods, and at the same time arranges a thermal insulation protective layer structure on the outer wall surfaces of the water inlet pipe, the water outlet pipe and the circulation pipe. This not only improves the supporting strength and anti-sway performance of the water inlet pipe and the water outlet pipe, and ensures the hot water circulation stability inside the water inlet pipe and the water outlet pipe, but also effectively prevents the heat of the hot water in the water inlet pipe, the water outlet pipe and the circulation pipe from being dissipated into the air, thereby overall improving the stability, anti-sway and thermal insulation efficiency of the water inlet pipe, the water outlet pipe and the circulation pipe on the heat exchanger body for the gas water heater during hot water transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a first-view stereoscopic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a stereoscopic diagram of the overall structure of the utility model from a second viewing angle;

[0023] Figure 3 For the utility model Figure 1 A partial enlarged view of the water inlet pipe structure at L in the middle;

[0024] Figure 4 It is a schematic diagram of the overall structure of the utility model from top view;

[0025] Figure 5 For the utility model Figure 4 Medium MM cross-section.

[0026] In the figure: 1 heat exchanger body; 2 heat exchanger shell; 21 mounting plate; 22 external reinforcement rib; 3 internal reinforcement rib; 31 vertical stabilizing column; 4 first reinforcement rod; 5 second reinforcement rod; 6 water inlet pipe; 61 supporting connecting rod; 62 auxiliary top plate; 621 weight reduction port; 7 water outlet pipe; 8 circulation pipe; 81 thermal insulation protection layer. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Reference Figure 1-5 A high-efficiency household water heater heat exchanger comprises a heat exchanger body 1, a heat exchanger shell 2 is provided on the heat exchanger body 1, a water inlet pipe 6 and a water outlet pipe 7 are provided on the heat exchanger shell 2, a circulation pipe 8 is provided around the outer wall surface of the heat exchanger shell 2, and the circulation pipe 8 is respectively connected to the water inlet pipe 6 and the water outlet pipe 7, and a mounting plate 21 is provided on the heat exchanger shell 2;

[0029] The mounting plate 21 is provided with an external reinforcement rib 22, the heat exchanger housing 2 is provided with an internal reinforcement rib 3, the internal reinforcement rib 3 is provided with a vertical stabilizing column 31, and the vertical stabilizing column 31 is provided with a first reinforcement rod 4 and a second reinforcement rod 5;

[0030] The water inlet pipe 6 and the water outlet pipe 7 are both provided with a supporting connecting rod 61, the supporting connecting rod 61 is provided with a secondary top plate 62, the secondary top plate 62 is provided with a weight reduction port 621, and the outer walls of the water inlet pipe 6, the water outlet pipe 7 and the circulation pipe 8 are all provided with a thermal insulation protective layer 81.

[0031] The outer reinforcement ribs 22 are triangular strip structures as a whole. There are four symmetrically arranged outer reinforcement ribs 22 and they are fixed to the outer wall surface of the heat exchanger shell 2 and the mounting plate 21 respectively. The heat exchanger body 1 is a heat exchanger for a gas water heater, which is the prior art. Among them, the heat exchanger shell 2, the mounting plate 21, the water inlet pipe 6, the water outlet pipe 7, and the circulation pipe 8 are all its commonly used basic structures. Some existing structures are not drawn and marked, so there is no need to repeat them.

[0032] The inner reinforcing ribs 3 are of a triangular plate structure as a whole. The inner reinforcing ribs 3 are symmetrically arranged in four groups and are seven in a vertical arrangement. The inner reinforcing ribs 3 of the triangular plate structure improve the strength of the inner ninety-degree corner of the heat exchanger shell 2 and prevent deformation.

[0033] The vertical stabilizing columns 31 are symmetrically arranged in four groups, with two columns in each group. The vertical stabilizing columns 31 vertically penetrate the inner reinforcement ribs 3 . The vertical stabilizing columns 31 further improve the structural stability between each inner reinforcement rib 3 , thereby ensuring the stability and anti-deformation effect of the heat exchanger shell 2 .

[0034] The first reinforcing rod 4 and the second reinforcing rod 5 are both symmetrically arranged, and the two ends of the first reinforcing rod 4 and the second reinforcing rod 5 are respectively fixed to the vertical stabilizing column 31, further improving the stabilizing and anti-deformation effect of the vertical stabilizing column 31, the first reinforcing rod 4, and the second reinforcing rod 5 on the heat exchanger shell 2.

[0035] The supporting connecting rod 61 is an inclined structure as a whole and has an angle of twenty-eight degrees with the horizontal plane. The auxiliary top plate 62 is a triangular plate structure as a whole. The auxiliary top plate 62 is an inclined structure and has an angle of sixty-eight degrees with the horizontal plane. The inclined supporting connecting rod 61 forms a triangular stable inner cavity with the water inlet pipe 6 and the water outlet pipe 7 respectively. At the same time, the inclined auxiliary top plate 62 forms a triangular stable inner cavity with the water inlet pipe 6 and the water outlet pipe 7 respectively, which ensures the stability of the structural support as a whole.

[0036] The weight-reducing opening 621 passes through the auxiliary top plate 62 , thereby ensuring a supporting effect and achieving lightweighting of the auxiliary top plate 62 .

[0037] The thermal insulation protective layer 81 is a slag wool cushion structure, which has excellent thermal insulation properties, preventing the heat of internal hot water from being dissipated into the air, and is fire-resistant and flame-retardant, thereby improving the fire-retardant effect.

[0038] Working method: By arranging external reinforcement ribs 22 between the heat exchanger shell 2 and the mounting plate 21, and arranging internal reinforcement ribs 31 with vertical stabilizing columns 3 inside the heat exchanger shell 2, and then arranging a first reinforcement rod 4 and a second reinforcement rod 5 structure between the vertical stabilizing columns 31, the structural stability of the heat exchanger shell 2 is improved as a whole, and the deformation of the heat exchanger shell 2 which is mostly made of very thin soft red copper material is effectively avoided, thereby ensuring the normal heat exchange working effect of the heat exchanger body 1 for the gas water heater. The specific heat exchange working principle of the gas water heater is the existing technology and will not be repeated here.

[0039] In addition, by arranging a supporting connecting rod 61 on the water inlet pipe 6 and the water outlet pipe 7, and arranging a sub-top plate 62 structure on the supporting connecting rod 61, and at the same time arranging a thermal insulation protective layer 81 structure on the outer wall surfaces of the water inlet pipe 6, the water outlet pipe 7 and the circulation pipe 8, not only the supporting strength and anti-sway property of the water inlet pipe 6 and the water outlet pipe 7 are improved, and the stability of the hot water circulation inside the water inlet pipe 6 and the water outlet pipe 7 is ensured, but also the situation in which the heat of the hot water in the water inlet pipe 6, the water outlet pipe 7 and the circulation pipe 8 is effectively prevented from being dissipated into the air, thereby improving the stability, anti-sway and thermal insulation efficiency of the water inlet pipe 6, the water outlet pipe 7 and the circulation pipe 8 on the heat exchanger body 1 for the gas water heater during hot water transportation.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency household water heater heat exchanger, comprising a heat exchanger body (1), characterized in that: The heat exchanger body (1) is provided with a heat exchanger shell (2), the heat exchanger shell (2) is provided with a water inlet pipe (6) and a water outlet pipe (7), a circulation pipe (8) is arranged around the outer wall surface of the heat exchanger shell (2), the circulation pipe (8) is respectively connected to the water inlet pipe (6) and the water outlet pipe (7), and a mounting plate (21) is provided on the heat exchanger shell (2); The mounting plate (21) is provided with an external reinforcement rib (22), the heat exchanger housing (2) is provided with an internal reinforcement rib (3), the internal reinforcement rib (3) is provided with a vertical stabilizing column (31), and the vertical stabilizing column (31) is provided with a first reinforcement rod (4) and a second reinforcement rod (5); The water inlet pipe (6) and the water outlet pipe (7) are both provided with supporting connecting rods (61), the supporting connecting rods (61) are provided with auxiliary top plates (62), the auxiliary top plates (62) are provided with weight-reducing openings (621), and the outer walls of the water inlet pipe (6), the water outlet pipe (7), and the circulation pipe (8) are all provided with thermal insulation protective layers (81).

2. A high-efficiency household water heater heat exchanger according to claim 1, characterized in that: The external reinforcement ribs (22) are in the form of a triangular strip structure as a whole. There are four external reinforcement ribs (22) symmetrically arranged and respectively fixed to the outer wall surface of the heat exchanger shell (2) and the mounting plate (21).

3. A high-efficiency household water heater heat exchanger according to claim 1, characterized in that: The internal reinforcement ribs (3) are of a triangular plate structure as a whole, and the internal reinforcement ribs (3) are symmetrically arranged in four groups and are seven in number arranged vertically.

4. A high-efficiency household water heater heat exchanger according to claim 1, characterized in that: The vertical stabilizing columns (31) are symmetrically arranged in four groups, with each group consisting of two columns. The vertical stabilizing columns (31) vertically penetrate the inner reinforcing rib (3).

5. The high-efficiency heat exchanger for domestic water heater according to claim 1, characterized in that: The first reinforcing rod (4) and the second reinforcing rod (5) are both symmetrically arranged, and both ends of the first reinforcing rod (4) and the second reinforcing rod (5) are respectively fixed to the vertical stabilizing column (31).

6. A high-efficiency household water heater heat exchanger according to claim 1, characterized in that: The supporting connecting rod (61) is an inclined structure as a whole and has an angle of twenty-eight degrees with the horizontal plane. The auxiliary top plate (62) is a triangular plate structure as a whole. The auxiliary top plate (62) is an inclined structure and has an angle of sixty-eight degrees with the horizontal plane. The weight-reducing opening (621) passes through the auxiliary top plate (62).

7. The high-efficiency heat exchanger for domestic water heater according to claim 1, characterized in that: The thermal insulation and protective layer (81) is a slag wool pad structure.