Outer diameter measuring device for soft knife retrofit

By designing a soft knife external diameter measurement device including a vacuum pump, a hydraulic cylinder and a distance sensor, the problem of inaccurate measurement of the soft knife external diameter and high labor intensity in the prior art is solved, automatic and accurate measurement is achieved, and the accuracy and consistency of the measurement results are improved.

CN222849967UActive Publication Date: 2025-05-09XINXIAN TECHNETIUM SILICON ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421496500.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-09
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When measuring the outer diameter of the soft knife, the prior art is easily affected by the operator's skill level, resulting in inaccurate measurement results and high labor intensity, and easy to have artificial errors, resulting in inconsistent measurement results.

Method used

A soft knife external diameter measurement device is designed, including a measuring table, a vacuum pump, a double-rod hydraulic cylinder, a load disk, a positioning column, a distance sensor and other components. The soft knife is fixed by a vacuum pump, the hydraulic cylinder moves the measuring plate, and the distance sensor measures the outer diameter of the soft knife to achieve automatic and accurate measurement.

Benefits of technology

Automatic and accurate measurement of the outer diameter of the soft knife is achieved, which reduces manual labor intensity, reduces artificial errors, and makes the measurement results more accurate and consistent.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222849967U_ABST
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Abstract

The utility model relates to an external diameter measuring device for a soft knife retrofit, which comprises a measuring table, a vacuum pump and a square bottom block are arranged on the front side of the top of the measuring table, an extraction opening of the vacuum pump is communicated with a hose, a double-rod hydraulic cylinder is arranged in the bottom block, a carrying disc is arranged above the bottom block, a supporting column is arranged at the bottom of the carrying disc, and a supporting block is fixedly connected to the bottom end of the supporting column. A slot is formed in the bottom of the supporting block, blind holes are formed in the slot walls of the left side and the right side of the slot, the supporting block sleeves the outer side of the bottom block through the slot, two piston rods of the double-rod hydraulic cylinder are inserted into the blind holes in the same side, a positioning column is arranged at the top of the carrying disc, a plurality of L-shaped air channels are formed in the carrying disc, and an L-shaped channel is formed in the supporting column; the top end of the vertical part of the air channel is communicated with the top of the carrying disc on the periphery of the positioning column, the tail end of the horizontal part of the air channel is communicated with the top end of the vertical part of the channel, and the tail end of the horizontal part of the channel is communicated with a hose through a quick connector. The device can automatically and accurately measure the outer diameter of the soft knife, and is simple and convenient to operate and more practical.
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Description

Technical Field

[0001] The utility model belongs to the technical field of measurement, and in particular relates to an outer diameter measuring device for changing a soft knife. Background Art

[0002] At present, common dicing machine blades are mainly divided into two types: soft blades and hard blades. Generally speaking, a circular thin-sheet grinding wheel is called a soft blade, and a grinding wheel that combines a grinding wheel with an aluminum alloy tool holder is called a hard blade. Among them, soft blades can be used for dicing and cutting various semiconductor packaging materials such as ceramics, glass, sapphire, ferrite, lithium niobate single crystal, etc., and their common specifications are mostly divided by dimensions such as outer diameter, inner diameter or thickness. When the soft blade is trimmed and cut, it is often necessary to measure the outer diameter of the trimmed soft blade to ensure that it meets the requirements. However, most of the existing measuring tools such as outside diameter micrometers or vernier calipers are used for manual measurement, and the measurement results are greatly affected by the skill level of the operator. Not only is the labor intensity high, but it is also prone to human errors, resulting in inconsistent measurement results before and after, which needs to be improved. Utility Model Content

[0003] In view of this, the purpose of the utility model is to provide an outer diameter measuring device for soft knife modification, which can realize automatic and accurate measurement of the outer diameter of the soft knife to solve the above-mentioned problem.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a device for measuring the outer diameter of a soft knife for changing a knife, comprising a measuring table, a vacuum pump and a square bottom block are fixedly arranged on the front side of the top of the measuring table, a hose is connected to the air suction port of the vacuum pump, a double-rod hydraulic cylinder is fixedly arranged in the left and right directions in the bottom block, two piston rods of the double-rod hydraulic cylinder can extend out of the bottom block, a loading pan is arranged above the bottom block, a support column is coaxially fixedly arranged at the bottom of the loading pan, a support block is fixedly connected to the bottom end of the support column, a slot is provided at the bottom of the support block, blind holes are provided on the left and right side walls of the slot, the support block is inserted on the outer side of the bottom block through the slot, the two piston rods of the double-rod hydraulic cylinder are respectively inserted in the blind holes on the same side, and the loading pan is provided with a support column. A positioning column is coaxially fixed on the top, and a plurality of L-shaped air passages are opened inside. An L-shaped passage is opened in the supporting column. The air passage is evenly spaced at circumferential intervals, and the top end of the vertical part is connected to the top of the loading plate on the side of the positioning column, and the tail end of the horizontal part is connected to the top end of the vertical part of the passage. The tail end of the horizontal part of the passage is connected to a hose through a quick connector. A back plate is vertically fixed on the rear side of the top of the measuring platform, and a top plate is horizontally fixed forward on the top of the back plate. Single-rod hydraulic cylinders are horizontally fixed on the left and right sides of the bottom of the top plate, and the piston rods of the two single-rod hydraulic cylinders are relatively arranged and fixedly connected to measuring plates. The two measuring plates are located on the left and right sides of the loading plate, and a distance sensor is embedded on the side of one of the measuring plates close to the other measuring plate.

[0005] Preferably, the bottom block is adapted to fit into the slot.

[0006] Preferably, the piston rod of the double-rod hydraulic cylinder is adapted to the blind hole on the same side.

[0007] Preferably, the diameter of the carrier plate is smaller than the outer diameter of the soft knife and larger than the inner diameter of the soft knife, and the positioning column is adapted to the inner diameter of the soft knife.

[0008] Preferably, the support column is provided with an exhaust pipe connected to the channel, and the exhaust pipe is provided with a valve.

[0009] Preferably, a slider is fixedly provided at the top of the measuring plate, and a slide groove matching the slider is provided on the bottom of the top plate corresponding to the slider in the left-right direction, and the slider is slidably arranged in the corresponding slide groove.

[0010] The beneficial effects of the utility model are as follows: during measurement, first put the soft knife to be measured onto the positioning column until the soft knife to be measured hits the loading plate, then run the vacuum pump, evacuate the channel through the hose, so that negative pressure is formed in the airway, and the soft knife can be firmly sucked, thus completing the limit fixation of the soft knife. Next, run the two single-rod hydraulic cylinders to extend their piston rods, driving the corresponding measuring plates to move toward the soft knife until the two measuring plates hit the left and right sides of the soft knife. After that, run the distance sensor, and the distance between the two measuring plates can be measured by the distance sensor. This distance is the outer diameter of the soft knife to be measured, and the measurement information can be fed back to the existing conventional control panel and other components electrically connected to the distance sensor through the distance sensor, thereby completing the automatic measurement of the outer diameter of the soft knife. The operation is simpler and more convenient, the manual labor intensity is low, and the measurement results are more accurate and more practical.

[0011] In addition, the size of the loading plate and the positioning column can be matched with the soft knife to be measured by disassembling and replacing the loading plate, so as to meet the measurement requirements of soft knives of different sizes. It has a wide range of applications and is more flexible and convenient to use. The specific disassembly and assembly operation is: first disconnect the connection between the hose and the channel through the quick connector, then operate the double-rod hydraulic cylinder to shrink its two piston rods and withdraw them from the corresponding blind hole, so as to release the plug-in fixation of the support block, and then pull out the support block, so as to disassemble the original loading plate as a whole. Then, after taking out the new matching loading plate, first align the support block on it with the bottom block and insert it into place, and then operate the double-rod hydraulic cylinder to extend its two piston rods until they are plugged into the corresponding blind hole, so as to plug and fix the support block, thereby completing the fixed installation of the loading plate, and the installation is stable and does not affect subsequent use. After that, connect the hose to the channel through the quick connector, and then continue the subsequent measurement operation. The disassembly and assembly are fast and convenient, and more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1It is a main structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the bottom block of the utility model;

[0014] Figure 3 This is a schematic diagram of the main structure of the loading plate and the supporting block of the utility model;

[0015] Figure 4 It is a schematic diagram of the structure of the loading tray of the utility model from a top view;

[0016] Figure 5 It is a schematic diagram of the main structure when the support block and the bottom block of the utility model are connected.

[0017] Numbers in the figure: 1 is a measuring table, 2 is a vacuum pump, 3 is a bottom block, 4 is a hose, 5 is a double-rod hydraulic cylinder, 6 is a loading plate, 7 is a support column, 8 is a support block, 9 is a slot, 10 is a blind hole, 11 is a positioning column, 12 is an airway, 13 is a channel, 14 is a quick connector, 15 is a back plate, 16 is a top plate, 17 is a single-rod hydraulic cylinder, 18 is a measuring plate, 19 is a distance sensor, 20 is an exhaust pipe, 21 is a valve, 22 is a slider, 23 is a slide groove, and 24 is a soft knife. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods:

[0019] like Figures 1 to 5As shown, an outer diameter measuring device for changing a soft knife comprises a measuring platform 1, a vacuum pump 2 and a square bottom block 3 are fixedly arranged on the front side of the top of the measuring platform 1, a hose 4 is connected to the air suction port of the vacuum pump 2, a double-rod hydraulic cylinder 5 is fixedly arranged in the left and right directions in the bottom block 3, and two piston rods of the double-rod hydraulic cylinder 5 can extend out of the bottom block 3. A loading tray 6 is arranged above the bottom block 3, a support column 7 is coaxially fixedly arranged at the bottom of the loading tray 6, a support block 8 is fixedly connected to the bottom end of the support column 7, a slot 9 is provided at the bottom of the support block 8, blind holes 10 are provided on the left and right groove walls of the slot 9, the support block 8 is inserted and sleeved on the outer side of the bottom block 3 through the slot 9, and the two piston rods of the double-rod hydraulic cylinder 5 are respectively inserted into the blind holes 10 on the same side. A positioning column 11 is coaxially fixed on the top of the loading tray 6, and a plurality of L-shaped air passages 12 are provided inside. An L-shaped passage 13 is provided inside the support column 7. The air passages 12 are evenly spaced at circumferential intervals, and the top of the vertical portion thereof is connected to the top of the loading tray 6 on the side of the positioning column 11, and the tail end of the horizontal portion thereof is connected to the top of the vertical portion of the passage 13. The tail end of the horizontal portion of the passage 13 is connected to the hose 4 via a quick connector 14. A back plate 15 is vertically fixed on the rear side of the top of the measuring platform 1, and a top plate 16 is horizontally fixed forward on the top of the back plate 15. Single-rod hydraulic cylinders 17 are horizontally fixed on the left and right sides of the bottom of the top plate 16. The piston rods of the two single-rod hydraulic cylinders 17 are arranged opposite to each other and fixedly connected to measuring plates 18. The two measuring plates 18 are located on the left and right sides of the loading tray 6, and a distance sensor 19 is embedded on the side of one measuring plate 18 close to the other measuring plate 18.

[0020] During measurement, the soft knife 24 to be measured is first mounted on the positioning column 11 until the soft knife 24 to be measured hits the loading plate 6, and then the vacuum pump 2 is operated to evacuate the channel 13 through the hose 4, so that negative pressure is formed at the airway 12, and the soft knife 24 can be firmly sucked to complete the limit fixation of the soft knife 24. Next, the two single-rod hydraulic cylinders 17 are operated to extend their piston rods, driving the corresponding measuring plates 18 to move toward the soft knife 24 until the two measuring plates 18 hit the left and right sides of the soft knife 24. After that, the distance sensor 19 is operated, and the distance between the two measuring plates 18 can be measured by the distance sensor 19. This distance is the outer diameter of the soft knife 24 to be measured, and the measurement information can be fed back to the existing conventional control panel (not shown in the figure) and other components electrically connected to the distance sensor 19 through the distance sensor 19, thereby completing the automatic measurement of the outer diameter of the soft knife 24, which is simpler and more convenient to operate, with low labor intensity, and more accurate and practical measurement results;

[0021] In addition, the size of the loading tray 6 and the positioning column 11 can be matched with the soft knife 24 to be measured by disassembling and replacing the loading tray 6, so as to meet the measurement requirements of soft knives 24 of different sizes, with a wide range of applications and more flexible and convenient use. The specific disassembly and assembly operation is: first disconnect the connection between the hose 4 and the channel 13 through the quick connector 14, then operate the double-rod hydraulic cylinder 5 to shrink its two piston rods and withdraw them from the corresponding blind hole 10, so as to release the plug-in fixation of the support block 8, and then pull out the support block 8, so as to disassemble the original loading tray 6 as a whole. Then, after taking out the new matching loading tray 6, first align the support block 8 on it with the bottom block 3 and insert it into place, then operate the double-rod hydraulic cylinder 5 to extend its two piston rods until they are plugged into the corresponding blind hole 10, so as to plug and fix the support block 8, thereby completing the fixed installation of the loading tray 6, and the installation is stable and does not affect the subsequent use. After that, the hose 4 is connected to the channel 13 through the quick connector 14, and the subsequent measurement operation can be continued. The assembly and disassembly is fast and convenient, and more practical. The vacuum pump 2, the double-rod hydraulic cylinder 5, the quick connector 14, the single-rod hydraulic cylinder 17, and the distance sensor 19 can all adopt the existing technology.

[0022] In this embodiment, the bottom block 3 is matched with the slot 9 to ensure that the support block 8 is smoothly inserted into place.

[0023] In this embodiment, the piston rod of the double-rod hydraulic cylinder 5 is matched with the blind hole 10 on the same side to ensure that the piston rod is smoothly inserted into place, thereby achieving installation and fixation of the support block 8.

[0024] In this embodiment, the diameter of the loading plate 6 is smaller than the outer diameter of the soft knife 24 and larger than the inner diameter of the soft knife 24. The positioning column 11 is adapted to the inner diameter of the soft knife 24 to ensure smooth positioning and loading of the soft knife 24 to be measured without affecting the measurement operation of the soft knife 24 to be measured.

[0025] In this embodiment, an exhaust pipe 20 connected to the channel 13 is provided on the support column 7, and a valve 21 is provided on the exhaust pipe 20. After the vacuum pump 2 is turned off, the valve 21 can be opened to connect the channel 13 and the airway 12 with the outside through the exhaust pipe 20, so that a positive pressure is formed in the airway 12, and the negative pressure suction on the soft knife 24 can be released, so that the measured soft knife 24 can be removed easily.

[0026] In this embodiment, a slider 22 is fixedly provided at the top of the measuring plate 18, and a slide groove 23 adapted to the slider 22 is opened on the bottom of the top plate 16 corresponding to the slider 22 in the left and right directions. The slider 22 is slidably arranged in the corresponding slide groove 23 to effectively guide and limit the movement of the measuring plate 18, which is more practical.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An outer diameter measuring device for a soft knife modification, comprising a measuring table, characterized in that: A vacuum pump and a square bottom block are fixedly arranged on the front side of the top of the measuring platform, a hose is connected to the air suction port of the vacuum pump, a double-rod hydraulic cylinder is fixedly arranged in the left and right directions in the bottom block, two piston rods of the double-rod hydraulic cylinder can extend out of the bottom block, a loading pan is arranged above the bottom block, a support column is coaxially fixedly arranged at the bottom of the loading pan, a support block is fixedly connected to the bottom end of the support column, a slot is provided at the bottom of the support block, blind holes are provided on the groove walls on the left and right sides of the slot, the support block is inserted on the outer side of the bottom block through the slot, the two piston rods of the double-rod hydraulic cylinder are respectively inserted in the blind holes on the same side, a positioning column is coaxially fixedly arranged on the top of the loading pan, and a plurality of L-shaped gas cylinders are provided inside. The air passage is evenly spaced at circumferential intervals, and the top of the vertical portion is connected to the top of the loading plate on the side of the positioning column, and the tail end of the horizontal portion is connected to the top of the vertical portion of the passage. The tail end of the horizontal portion of the passage is connected to a hose through a quick connector. A back plate is vertically fixed on the rear side of the top of the measuring platform, and a top plate is horizontally fixed on the top of the back plate facing forward. Single-rod hydraulic cylinders are horizontally fixed on the left and right sides of the bottom of the top plate, and the piston rods of the two single-rod hydraulic cylinders are relatively arranged and fixedly connected to measuring plates. The two measuring plates are located on the left and right sides of the loading plate, and a distance sensor is embedded on the side of one of the measuring plates close to the other measuring plate.

2. The outer diameter measuring device for soft knife modification according to claim 1, characterized in that: The bottom block is matched with the slot.

3. The outer diameter measuring device for soft knife modification according to claim 1, characterized in that: The piston rod of the double-rod hydraulic cylinder is matched with the blind hole on the same side.

4. The outer diameter measuring device for soft knife modification according to claim 1, characterized in that: The diameter of the object carrier is smaller than the outer diameter of the soft knife and larger than the inner diameter of the soft knife, and the positioning column is matched with the inner diameter of the soft knife.

5. The outer diameter measuring device for soft knife modification according to claim 1, characterized in that: An exhaust pipe connected with the channel is arranged on the support column, and a valve is arranged on the exhaust pipe.

6. The outer diameter measuring device for soft knife modification according to claim 1, characterized in that: A slider is fixedly arranged at the top of the measuring plate, and a slide groove matching the slider is opened in the left-right direction on the bottom of the top plate corresponding to the slider, and the slider is slidably arranged in the corresponding slide groove.