Automatic powder sampler

By designing a powder automatic sampler, the coordinated work of load-bearing, telescoping, rotation and aggregate mechanisms is used to solve the problem of unauthorized powder sampling, and efficient and accurate automatic sample of powder sampling is achieved, and process quality is improved.

CN222850354UActive Publication Date: 2025-05-09LIDING ZHIGRAIN ENGINEERING TECHNOLOGY (HENAN) CO LTD

Patent Information

Application Number
CN202421606294.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-09
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

Existing powder samplers cannot realize automatic collection of powder, which leads to difficulty in sampling, time-consuming and affects product process quality.

Method used

An automatic powder sampler is designed to realize automatic sampling and collection of powder through the coordinated work of the bearing mechanism, telescopic mechanism, rotating mechanism and aggregate mechanism.

Benefits of technology

It realizes automatic sampling of powder, improves sampling efficiency and accuracy, reduces the time and labor intensity of manual operation, and improves the process quality of the product.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222850354U_ABST
    Figure CN222850354U_ABST
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Abstract

The utility model discloses an automatic powder sampler, and particularly relates to the technical field of powder production process, the automatic powder sampler comprises a mounting pipe, the upper part of a bearing mechanism is fixedly connected with a telescopic mechanism, the lower part of a connecting mechanism is fixedly connected with a rotating mechanism, and the left part of the rotating mechanism is fixedly connected with a material taking mechanism; a material collecting mechanism is fixedly connected to the left side of the lower portion of the bearing mechanism. According to the automatic powder sampler disclosed by the utility model, the piston rod of the rotary cylinder and the material taking mechanism can be borne through the bearing mechanism, the rotating mechanism can be driven to do telescopic motion through the telescopic mechanism, and the telescopic mechanism and the bearing mechanism can be mutually connected under the action of the fixing mechanism; the material taking mechanism can be driven to turn over through the rotating mechanism, the powder can be sampled through the material taking mechanism, the sampled powder can be collected under the action of the material collecting mechanism, and the practicability and universality of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder production technology, in particular to an automatic powder sampler. Background Art

[0002] Powder production typically involves a long production process, with quality inspection and performance evaluation sampling occurring intermittently. With increasing automation, manual intervention is becoming less common. However, with the exception of some online instrument analysis, sampling is still generally performed manually.

[0003] Chinese patent document CN211347500U discloses a powder sampler comprising an outer tube, one end of which is provided with a cover plate and the other end with a pointed tip; a rotating shaft rotatably connected to the cover plate, the end of the rotating shaft located outside the cover plate being provided with a handle, and the end located inside the outer tube being provided with a cross-shaped driving rod; a plurality of sampling barrels are provided within the outer tube, the ends of the sampling barrels facing away from the cover plate being provided with cross-shaped mounting rods, and the other ends being provided with mounting slots, the mounting slots being cross-shaped and for plugging the mounting rods and the driving rods; a plurality of feed ports are spaced apart on the outer tube, and the sampling barrels are provided with receiving slots for connecting the feed ports. The above patent document has the following advantages and effects: by providing multiple detachable sampling barrels, each layer of powder material can be stored and poured out separately, thereby avoiding mixing of the powder materials in each sampling barrel when taking out, and improving sampling accuracy and detection accuracy.

[0004] The above patent document can realize the separate storage and separate pouring of each layer of powder material during implementation, but it cannot automatically collect the samples of powder material, which makes sampling difficult, time-consuming and labor-intensive, affecting the process quality of the product. Utility Model Content

[0005] The main purpose of the utility model is to provide an automatic powder sampler, which can effectively solve the problem that the powder sampling cannot be automatically collected.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A powder automatic sampler comprises a mounting tube, wherein the right portion of the mounting tube is movably connected to a flange, the right portion of the flange is movably connected to a carrying mechanism, the upper portion of the carrying mechanism is fixedly connected to a telescopic mechanism, the right portion of the telescopic mechanism is fixedly connected to a connecting mechanism, the lower portion of the connecting mechanism is fixedly connected to a rotating mechanism, the left portion of the rotating mechanism is fixedly connected to a material taking mechanism, the right portion of the carrying mechanism and the right portion of the telescopic mechanism are jointly fixedly connected to a fixing mechanism, and the lower left portion of the carrying mechanism is fixedly connected to a material collecting mechanism.

[0008] Preferably, the supporting mechanism includes a fixed sleeve, and a discharge port communicating with the outside is opened on the left side of the lower portion of the outer surface of the fixed sleeve.

[0009] Preferably, the telescopic mechanism includes an L-shaped fixing plate, the right part of the L-shaped fixing plate is fixedly connected to the telescopic cylinder, the regulating valves are symmetrically fixedly connected to the left and right sides of the upper outer surface of the telescopic cylinder, and the lower part of the outer surface of the L-shaped fixing plate is fixedly connected to the left side of the upper outer surface of the fixed sleeve.

[0010] Preferably, the fixing mechanism includes a fixing plate 1, a lower portion of which is fixedly connected to an oil-free bushing, and an upper left end portion of an outer surface of the fixing plate 1 is fixedly connected to a right portion of an outer surface of the telescopic cylinder.

[0011] Preferably, the connecting mechanism includes a connecting plate, a floating joint is fixedly connected to the upper left end of the outer surface of the connecting plate, and the left end of the outer surface of the floating joint is fixedly connected to the output end of the right part of the telescopic cylinder.

[0012] Preferably, the rotating mechanism includes a rotary cylinder, a fixed sleeve is fixedly connected to the left portion of the outer surface of the rotary cylinder, and the upper right end of the outer surface of the rotary cylinder is fixedly connected to the lower left end of the outer surface of the connecting plate.

[0013] Preferably, the feeding mechanism includes a feeding pipe, and a feeding port communicating with the outside is provided on the upper portion of the outer surface of the feeding pipe. The right end of the outer surface of the feeding pipe is fixedly connected to the output end of the piston rod on the left part of the rotary cylinder, and the piston rod on the left part of the rotary cylinder is sleeved in the middle of the inner cavity of the oil-free bushing.

[0014] Preferably, the collecting mechanism includes a discharge chute, the lower portion of the discharge chute is movably connected to a sample tank, and the upper portion of the outer surface of the discharge chute is fixedly connected to the inner surface of the discharge port.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The utility model can carry the piston rod of the rotary cylinder and the feeding mechanism through the carrying mechanism, and can drive the rotating mechanism to perform telescopic movement through the telescopic mechanism. The telescopic mechanism and the carrying mechanism can be connected to each other under the action of the fixing mechanism, thereby improving the practicality of the device. The output end of the telescopic cylinder can be connected to the rotating mechanism through the connecting mechanism, and the feeding mechanism can be driven to flip through the rotating mechanism. The powder can be sampled through the feeding mechanism, and the sampled powder can be collected under the action of the collecting mechanism, thereby improving the practicality and universality of the device.

[0017] 2. When the telescopic cylinder is operated to pull to the left, the connection of the connecting plate drives the feeding tube to move to the left, so that the feeding tube is inserted into the inner cavity of the installation tube to sample the scattered powder. After the sampling is completed, the telescopic cylinder is operated again to pull the feeding tube back to the upper part of the discharge port. At this time, the feeding tube is driven by the rotary cylinder to rotate and pour out the powder stored in the inner cavity of the feeding tube, so that the powder falls along the inner cavity of the discharge chute into the inner cavity of the sample tank, thereby realizing automatic sampling of the powder and improving the practicality and universality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the carrying mechanism and fixing mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the telescopic mechanism, connecting mechanism, and rotating mechanism of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the material taking mechanism and the material collecting mechanism of the utility model.

[0022] In the figure: 1. Mounting pipe; 2. Flange; 3. Carrying mechanism; 31. Fixed sleeve; 32. Discharge port; 4. Telescopic mechanism; 41. L-shaped fixed plate; 42. Telescopic cylinder; 43. Regulating valve; 5. Connecting mechanism; 51. Connecting plate; 52. Floating joint; 6. Rotating mechanism; 61. Rotary cylinder; 62. Fixed sleeve; 7. Fixing mechanism; 71. Fixed plate 1; 72. Oil-free bushing; 8. Removing mechanism; 81. Removing pipe; 82. Feed port; 9. Collecting mechanism; 91. Discharge chute; 92. Sample tank. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1As shown, a powder automatic sampler includes a mounting tube 1, the right part of the mounting tube 1 is movably connected to a flange 2, the right part of the flange 2 is movably connected to a bearing mechanism 3, which can realize the function of carrying a material taking mechanism 8, the upper part of the bearing mechanism 3 is fixedly connected to a telescopic mechanism 4, which can realize the function of driving the rotating mechanism 6 to perform telescopic movement, the right part of the telescopic mechanism 4 is fixedly connected to a connecting mechanism 5, which can realize the function of connecting the output end of the telescopic cylinder 42 with the rotating mechanism 6, the lower part of the connecting mechanism 5 is fixedly connected to the rotating mechanism 6, which can realize the function of driving the material taking mechanism 8 to flip, the left part of the rotating mechanism 6 is fixedly connected to the material taking mechanism 8, which can realize the function of sampling powder, the right part of the bearing mechanism 3 and the right part of the telescopic mechanism 4 are fixedly connected to a fixing mechanism 7, which can realize the function of fixing and limiting the telescopic mechanism 4, and the left part of the lower part of the bearing mechanism 3 is fixedly connected to a collecting mechanism 9, which can realize the function of collecting the sampled powder.

[0025] In order to achieve the purpose of carrying the material taking mechanism 8, refer to Figure 2 The bearing mechanism 3 includes a fixed sleeve 31, which can carry the piston rod of the rotary cylinder 61 and the material taking mechanism 8. A discharge port 32 communicating with the outside is provided on the left side of the lower portion of the outer surface of the fixed sleeve 31.

[0026] In order to achieve the purpose of driving the rotating mechanism 6 to perform telescopic movement, refer to Figure 3 The telescopic mechanism 4 includes an L-shaped fixing plate 41, which can fix the telescopic cylinder 42 on the upper outer surface of the fixed sleeve 31. The right part of the L-shaped fixing plate 41 is fixedly connected to the telescopic cylinder 42, and the regulating valve 43 is symmetrically fixedly connected to the left and right sides of the upper outer surface of the telescopic cylinder 42, and the lower outer surface of the L-shaped fixing plate 41 is fixedly connected to the left upper outer surface of the fixed sleeve 31.

[0027] In order to achieve the purpose of fixing and limiting the telescopic mechanism 4, refer to Figure 2 The fixing mechanism 7 includes a fixing plate 71, and the lower part of the fixing plate 71 is fixedly connected with an oil-free bushing 72, which can guide the rotation of the piston rod of the rotary cylinder 61, and the upper left end of the outer surface of the fixing plate 71 is fixedly connected to the right part of the outer surface of the telescopic cylinder 42.

[0028] In order to achieve the purpose of connecting the output end of the telescopic cylinder 42 with the rotating mechanism 6, refer to Figure 3 The connecting mechanism 5 includes a connecting plate 51, and a floating joint 52 is fixedly connected to the upper left end of the outer surface of the connecting plate 51, which can connect the output end of the telescopic cylinder 42 with the connecting plate 51, and the left end of the outer surface of the floating joint 52 is fixedly connected to the output end of the right part of the telescopic cylinder 42.

[0029] In order to achieve the purpose of driving the material taking mechanism 8 to turn over, refer to Figure 3 The rotating mechanism 6 includes a rotary cylinder 61, which can drive the material taking tube 81 to rotate and dump the sampled powder. The left part of the outer surface of the rotary cylinder 61 is fixedly connected to a fixed shaft sleeve 62, which can guide the rotation of the piston rod of the rotary cylinder 61, and the upper right end of the outer surface of the rotary cylinder 61 is fixedly connected to the lower left end of the outer surface of the connecting plate 51.

[0030] For the purpose of sampling powder, refer to Figure 4 The feeding mechanism 8 includes a feeding tube 81, which can be used to sample and collect powder. A feeding port 82 communicating with the outside world is provided on the upper portion of the outer surface of the feeding tube 81. The right end of the outer surface of the feeding tube 81 is fixedly connected to the output end of the piston rod on the left side of the rotary cylinder 61, and the piston rod on the left side of the rotary cylinder 61 is sleeved in the middle of the inner cavity of the oil-free bushing 72.

[0031] In order to collect the sampled powder, refer to Figure 4 The collecting mechanism 9 includes a discharge chute 91, which can transport the powder poured out from the inner cavity of the feeding pipe 81. The lower part of the discharge chute 91 is movably connected to a sample tank 92, which can collect the sampled powder, and the upper part of the outer surface of the discharge chute 91 is fixedly connected to the inner surface of the discharge port 32.

[0032] It should be noted that the specific installation method of the telescopic cylinder 42 and the rotary cylinder 61, the connection method of the oil circuit and the control method in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0033] The working principle of the present invention is as follows: when it is necessary to sample the powder transported in the inner cavity of the installation tube 1, the telescopic cylinder 42 is first driven to retract the output end of the piston rod while driving the connecting plate 51 and the rotary cylinder 61 to move back, so that the feeding tube 81 at the output end of the rotary cylinder 61 moves to the left so that the opening of the feeding port 82 extends into the inner cavity of the installation tube 1, so that the powder scattered in the inner cavity of the installation tube 1 will enter the inner cavity of the feeding tube 81 through the feeding port 82. Then, by manipulating the telescopic cylinder 42, its piston rod extends to the right, driving the connecting plate 51 to move to the right, and then the piston rod of the rotary cylinder 61 drives the feeding tube 81 to move to the right to the upper part of the fixed sleeve 31. At this time, by driving the rotary cylinder 61 to rotate 180 degrees, the powder collected in the inner cavity of the feeding tube 81 is rotated and poured into the inner cavity of the discharge chute 91 through the feed port 82, so that the powder falls along the inner wall of the discharge chute 91 into the inner cavity of the sample tank 92 for unified collection.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A powder automatic sampler, comprising a mounting tube (1), characterized in that: The right part of the mounting tube (1) is movably connected to a flange (2), the right part of the flange (2) is movably connected to a bearing mechanism (3), the upper part of the bearing mechanism (3) is fixedly connected to a telescopic mechanism (4), the right part of the telescopic mechanism (4) is fixedly connected to a connecting mechanism (5), the lower part of the connecting mechanism (5) is fixedly connected to a rotating mechanism (6), the left part of the rotating mechanism (6) is fixedly connected to a material taking mechanism (8), the right part of the bearing mechanism (3) and the right part of the telescopic mechanism (4) are fixedly connected to a fixing mechanism (7), and the lower left part of the bearing mechanism (3) is fixedly connected to a material collecting mechanism (9).

2. The automatic powder sampler according to claim 1, characterized in that: The bearing mechanism (3) comprises a fixed sleeve (31), and a discharge port (32) communicating with the outside is provided on the left side of the lower part of the outer surface of the fixed sleeve (31).

3. The automatic powder sampler according to claim 2, characterized in that: The telescopic mechanism (4) comprises an L-shaped fixing plate (41), the right portion of the L-shaped fixing plate (41) being fixedly connected to a telescopic cylinder (42), the upper left and right portions of the outer surface of the telescopic cylinder (42) being symmetrically fixedly connected to regulating valves (43), and the lower portion of the outer surface of the L-shaped fixing plate (41) being fixedly connected to the upper left portion of the outer surface of the fixed sleeve (31).

4. The automatic powder sampler according to claim 3, characterized in that: The fixing mechanism (7) comprises a fixing plate (71), the lower portion of which is fixedly connected to an oil-free bushing (72), and the upper left end portion of the outer surface of the fixing plate (71) is fixedly connected to the right portion of the outer surface of the telescopic cylinder (42).

5. The automatic powder sampler according to claim 3, characterized in that: The connection mechanism (5) comprises a connection plate (51), a floating joint (52) is fixedly connected to the upper left end of the outer surface of the connection plate (51), and the left end of the outer surface of the floating joint (52) is fixedly connected to the output end of the right part of the telescopic cylinder (42).

6. The automatic powder sampler according to claim 5, characterized in that: The rotating mechanism (6) comprises a rotary cylinder (61), the left portion of the outer surface of the rotary cylinder (61) being fixedly connected to a fixed shaft sleeve (62), and the upper right end portion of the outer surface of the rotary cylinder (61) being fixedly connected to the lower left end portion of the outer surface of the connecting plate (51).

7. The automatic powder sampler according to claim 4, characterized in that: The material taking mechanism (8) comprises a material taking pipe (81), the upper portion of the outer surface of the material taking pipe (81) is provided with a material feeding port (82) communicating with the outside, the right end of the outer surface of the material taking pipe (81) is fixedly connected to the output end of the piston rod of the left part of the rotary cylinder (61), and the piston rod of the left part of the rotary cylinder (61) is sleeved in the middle of the inner cavity of the oil-free bushing (72).

8. The automatic powder sampler according to claim 2, characterized in that: The material collecting mechanism (9) comprises a discharge chute (91), the lower part of which is movably connected to a sample tank (92), and the upper part of the outer surface of the discharge chute (91) is fixedly connected to the inner surface of the discharge port (32).

Citation Information

Patent Citations

  • Powder sampler

    CN211347500U

Cited By

  • Automatic powder sampling device

    CN121558410A