Integrated interface insert structure, injection mold and shell

By designing an integrated interface insert structure, the combination of the insert body, transition parts and reinforcement units is used to solve the problem of easy deformation of the interface insert during injection molding, the structural strength and positioning accuracy are improved, and the product quality is improved.

CN222851691UActive Publication Date: 2025-05-09SHANGHAI YIBO MATERIAL APPL TECH CO LTD
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Patent Information

Application Number
CN202421838036.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-09
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the injection molding process of electronic control equipment, the interface insert is prone to deformation, resulting in a decrease in the coordination accuracy of the electronic interface and affecting product quality.

Method used

An integrated interface insert structure is designed, and the structural strength and positioning accuracy of the insert main body are improved through parallel insert main body, the first transition part, the second transition part and the reinforcement unit. The reinforcement unit includes a support column and a sealing ring for improving the contact area between the second transition piece and the colloid and ensuring connection reliability and sealing.

Benefits of technology

Through the integrated interface insert structure, the structural strength and positioning accuracy of the insert body are improved, deformation during injection molding is avoided, and product quality and overall structural strength are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated interface insert structure, an injection mold and a shell, the integrated interface insert structure comprises a plurality of insert bodies arranged in parallel, and a first transition piece and a second transition piece are fixedly arranged on the insert bodies. The insert bodies are connected into a whole through the first transition pieces and the second transition pieces, the structural strength of the insert bodies is improved, structural deformation in subsequent injection molding machining is avoided, meanwhile, the reinforcing units are arranged on the second transition pieces, and when the insert bodies are further subjected to injection molding machining, the reinforcing units are not prone to deformation. Through cooperation of the supporting column and the sealing ring, the contact area of the second transition piece and the rubber body can be increased, the connection reliability of the injection molding part and the insert structure is guaranteed, the sealing performance between the injection molding part and the second transition piece is improved, bubbles generated in the rubber body are reduced, and the product quality is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shell injection molding, in particular to an integrated interface insert structure, an injection mold and a shell. Background Art

[0002] An electronic interface is usually provided on an electronic control device (such as a thermal management water valve actuator), and an interface insert is provided in the electronic interface. Specifically, the shell of the electronic control device is directly injection molded on the interface insert, and there are multiple interface inserts. During the injection molding process, each interface insert needs to be positioned separately.

[0003] Since the interface insert is a long strip structure with a bent portion and has poor structural strength, the insert is easily deformed under the action of the injection pressure during the injection molding process of the shell, resulting in a decrease in the matching accuracy of the electronic interface and affecting product quality. Summary of the invention

[0004] In view of the deficiencies in the prior art, the utility model provides an integrated interface insert structure, an injection mold and a housing with high structural strength and positioning accuracy.

[0005] In order to achieve the above objectives, the utility model is implemented through the following technical solutions.

[0006] The present application provides an integrated interface insert structure, comprising a plurality of insert bodies arranged in parallel, a first transition piece and a second transition piece being fixedly provided on the plurality of insert bodies, the first transition piece and the second transition piece being injection molded on the plurality of insert bodies and arranged at intervals along the extension direction of the insert bodies;

[0007] The second transition piece is respectively fixed with reinforcement units on both side end surfaces perpendicular to the plane where the plurality of insert bodies are located, and the reinforcement units include a support column and a plurality of sealing rings coaxial with the support column;

[0008] The reinforcement unit and the second transition piece are integrally injection molded, and the plurality of sealing rings increase in radial diameter along the support column.

[0009] It is further defined that, in the above-mentioned one-piece interface insert structure, the reinforcement unit is respectively provided with at least one on both side end surfaces of the second transition piece.

[0010] It is further defined that, in the above-mentioned one-piece interface insert structure, the support column is specifically configured to be in the shape of a truncated cone, and the end with a smaller diameter is located on the side away from the second transition piece.

[0011] It is further defined that, in the above-mentioned one-piece interface insert structure, a positioning hole is provided through the insert body.

[0012] It is further defined that, in the above-mentioned one-piece interface insert structure, a connecting piece is fixedly provided between two adjacent insert bodies.

[0013] The present application also provides an injection mold, wherein the one-piece interface insert structure described in any one of the above items comprises a lower mold, an upper mold capable of being pressed together with the lower mold, and an injection unit;

[0014] The lower mold is provided with a positioning groove on the end surface close to the upper mold, which can be engaged with a plurality of insert bodies. When the lower mold and the upper mold are pressed together, a sealed first injection cavity and a second injection cavity are formed. The inner wall of the second injection cavity is provided with a first support groove and a second support groove matching the shape of the reinforcement unit.

[0015] The injection unit can inject glue into the first injection cavity to form the first transition piece, and inject glue into the second injection cavity to form the second transition piece.

[0016] It is further defined that, in the above-mentioned injection mold, a positioning protrusion that can be plugged into the positioning hole is fixedly provided on the inner wall of the positioning groove away from the upper mold, and an embedding hole that can be plugged into the positioning protrusion is provided on the end surface of the upper mold close to the lower mold.

[0017] Further defined, in the above-mentioned injection mold, a pressing piece is fixedly provided on the end surface of the upper mold on the side close to the lower mold at a position corresponding to the connecting piece, and a blanking hole capable of being plugged into the pressing piece at the corresponding position is fixedly provided on the inner wall of the positioning groove on the side away from the upper mold at a position corresponding to the connecting piece;

[0018] The lower die is detachably provided with a storage box, and the opening of the storage box is connected to an end of the material discharge hole away from the upper die;

[0019] Wherein, when the lower mold and the upper mold are pressed together, the pressing piece can punch out the connecting pieces between the multiple insert bodies, and the connecting pieces detached from the multiple insert bodies can fall into the storage box through the blanking hole.

[0020] It is further defined that, in the above-mentioned injection mold, the injection unit includes an injection device fixedly connected to the upper mold, and a glue separation part connected to the injection device and capable of injecting glue into the first injection cavity and the second injection cavity;

[0021] Wherein, a clearance groove capable of being embedded with the glue separating piece is provided on the end surface of the lower mold close to the upper mold.

[0022] The present application also provides a housing, which includes the integrated interface insert structure as described in any one of the above items, and a cover body and an interface portion integrally injection-molded on the integrated interface insert structure;

[0023] Wherein, the integrated interface insert structure is located at a corresponding position of the interface portion.

[0024] The utility model has at least the following beneficial effects:

[0025] 1. The relative positions of the plurality of insert bodies are fixed by the first transition piece and the second transition piece, that is, the plurality of insert bodies are connected into a whole, thereby improving the structural strength of the insert body and avoiding structural deformation in the subsequent injection molding process. At the same time, a reinforcement unit is arranged on the second transition piece. When the insert body is further injection molded, the contact area between the second transition piece and the colloid can be increased by the cooperation of the support column and the sealing ring, thereby ensuring the connection reliability between the injection molded component and the insert structure, improving the sealing between the injection molded component and the second transition piece, reducing the bubbles generated in the colloid, and further improving the product quality.

[0026] 2. Since a reinforcement unit is provided on the one-piece interface insert structure, when the one-piece interface insert structure is positioned in the injection mold of the shell, the reinforcement unit can support the one-piece interface insert structure, which can not only improve the positioning stability of the one-piece interface insert structure, but also ensure the overall structural strength of the shell after injection molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a structural schematic diagram of the integrated interface insert structure of an embodiment of the present application;

[0028] Figure 2 This is a structural schematic diagram of the integrated interface insert structure of an embodiment of the present application;

[0029] Figure 3 This is a schematic diagram of the structure of the injection mold of an embodiment of the present application;

[0030] Figure 4 This is a schematic structural diagram of the "lower mold 210" part of the injection mold in the embodiment of the present application;

[0031] Figure 5 This is an enlarged schematic diagram of the structure of the "first cavity 212" part of the injection mold in the embodiment of the present application;

[0032] Figure 6 This is a cross-sectional view of the structure of the "lower mold 210" in the injection mold of the embodiment of the present application.

[0033] Figure 7 This is a schematic structural diagram of the "upper mold 220" in the injection mold of the embodiment of the present application;

[0034] Figure 8 This is an enlarged schematic diagram of the structure of the "third cavity 221" part of the injection mold in the embodiment of the present application;

[0035] Fig. 9 It is a schematic diagram of the structure of the shell of the embodiment of the present application.

[0036] Reference numerals

[0037] Insert body 110, positioning hole 111, first transition piece 120, second transition piece 130, support column 140, sealing ring 150, connector 160, lower mold 210, positioning groove 211, first cavity 212, second cavity 213, positioning convex piece 214, first supporting groove 215, feed hole 216, feed channel 217, storage box 218, upper mold 220, third cavity 221, fourth cavity 222, pressing piece 223, second supporting groove 224, embedding hole 225, injection unit 300, clearance groove 310, glue dividing piece 320, cover body 410, interface part 420. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0039] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0040] The integrated interface insert structure, injection mold and housing provided in the embodiments of the present application are described in detail below through specific embodiments and their application scenarios in combination with the accompanying drawings.

[0041] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides an integrated interface insert structure, including a plurality of insert bodies 110 arranged in parallel, and a first transition piece 120 and a second transition piece 130 are fixedly provided on the plurality of insert bodies 110 .

[0042] The first transition piece 120 and the second transition piece 130 are injection molded on a plurality of insert bodies 110 and are arranged at intervals along the extension direction of the insert bodies 110. The second transition piece 130 is respectively fixed with reinforcement units on both side end faces in the reference axial direction. The reinforcement units include a support column 140 fixedly connected to the second transition piece 130 and a plurality of sealing rings 150 coaxial with the support column 140.

[0043] The reference axial direction is specifically a direction perpendicular to the plane where the multiple insert bodies 110 are located, and the multiple sealing rings 150 increase in radial diameter along the support column 140 .

[0044] In an embodiment of the present application, an integrated interface insert structure as described above is adopted, and the relative positions of multiple insert bodies 110 are fixed by means of a first transition piece 120 and a second transition piece 130, that is, multiple insert bodies 110 are connected into a whole, thereby improving the structural strength of the insert body 110 and avoiding structural deformation in subsequent injection molding. At the same time, a reinforcement unit is arranged on the second transition piece 130. When the insert body 110 is further injection molded, the contact area between the second transition piece 130 and the colloid can be increased by the cooperation of the support column 140 and the sealing ring 150, thereby ensuring the connection reliability between the injection molded component and the insert structure, improving the sealing between the injection molded component and the second transition piece 130, reducing the bubbles generated in the colloid, and further improving the product quality.

[0045] In a preferred embodiment, Figure 1 , Figure 2 As shown, at least one reinforcement unit is provided on both side end surfaces of the second transition piece 130 .

[0046] In a preferred embodiment, Figure 1 , Figure 2 As shown, the support column 140 is specifically configured to be in a truncated cone shape, and the end with a smaller diameter is located at a side away from the second transition piece 130 .

[0047] In a preferred embodiment, Figure 1 , Figure 2 As shown, a positioning hole 111 is formed through the insert body 110 and is located between the first transition piece 120 and the support column 140 .

[0048] In a preferred embodiment, Figure 1 , Figure 2 As shown, a connecting piece 160 located between the first transition piece 120 and the second transition piece 130 is fixedly disposed between two adjacent insert bodies 110 .

[0049] It can be understood that the connecting piece 160 can connect two insert bodies 110 at corresponding positions, and a plurality of insert bodies 110 and the connecting pieces 160 at corresponding positions can be configured to be integrally stamped.

[0050] like Figures 3 to 8 As shown, an embodiment of the present application provides an injection mold for injection molding of the above-mentioned integrated interface insert structure, including a lower mold 210, an upper mold 220 that can be pressed together with the lower mold 210, and an injection unit 300 arranged on the upper mold 220.

[0051] The end face of the lower mold 210 close to the upper mold 220 is provided with a positioning groove 211 that can be embedded and positioned with multiple insert bodies 110, a first cavity 212 matching the shape of the first transition piece 120, and a second cavity 213 matching the shape of the second transition piece 130. The positioning groove 211 is fixedly provided with a positioning protrusion 214 that can be plugged into the positioning hole 111 on the inner wall on the side away from the upper mold 220, and the second cavity 213 is provided with a first supporting groove 215 matching the shape of the reinforcement unit on the inner wall on the side away from the upper mold 220.

[0052] The upper mold 220 has a third cavity 221 on its end face close to the lower mold 210 that matches the shape of the first transition piece 120, a fourth cavity 222 that matches the shape of the second transition piece 130, and an embedding hole 225 that can be plugged into the positioning protrusion 214. The fourth cavity 222 has a second supporting groove 224 on its inner wall that matches the shape of the reinforcement unit on the side away from the lower mold 210.

[0053] Among them, when the lower mold 210 and the upper mold 220 are pressed together, the first cavity 212 and the third cavity 221 are buckled together to form a sealed first injection cavity, and the second cavity 213 and the fourth cavity 222 are buckled together to form a sealed second injection cavity. The injection unit 300 can inject glue into the first injection cavity and the second injection cavity to form the first transition piece 120 and the second transition piece 130.

[0054] When performing injection molding, the insert body 110 is first placed in the positioning groove 211, and the positioning protrusion 214 is plugged into the positioning hole 111. When the insert body 110 is positioned, the upper mold 220 moves to the side close to the lower mold 210 until it is pressed together. The first cavity 212 and the third cavity 221 are buckled together to form a sealed first injection cavity, and the second cavity 213 and the fourth cavity 222 are buckled together to form a sealed second injection cavity. The positioning protrusion 214 is plugged into the embedding hole 225. When the lower mold 210 and the upper mold 220 are completely pressed together, the injection unit 300 is started and glue is injected into the first injection cavity and the second injection cavity, thereby realizing the injection molding of the first transition piece 120 and the second transition piece 130 on multiple insert bodies 110, and realizing the integral injection molding of the reinforcement unit and the second transition piece 130 through the first support groove 215 and the second support groove 224.

[0055] In a preferred embodiment, Figure 4 , Figure 5 , Figure 7 , Figure 8 As shown, the injection unit 300 includes an injection device fixedly connected to the upper mold 220, and a glue separator 320 connected to the injection device and capable of injecting glue into the first injection cavity and the second injection cavity.

[0056] A clearance groove 310 capable of being embedded with the glue separating piece 320 is provided on the end surface of the lower mold 210 close to the upper mold 220 .

[0057] It is understandable that the setting form of the injection unit 300 is not limited to the above-mentioned one. For example, the injection molding device and the glue dividing part 320 can be set on the lower mold 210. At this time, the outflow direction of the colloid will change, but the glue can also be injected into the first injection cavity and the second injection cavity, which will not be elaborated here.

[0058] In a preferred embodiment, Figures 4 to 8 As shown, a pressing piece 223 is fixedly provided on the end surface of the upper mold 220 close to the lower mold 210 at a position corresponding to the connecting piece 160, and a blanking hole 216 that can be plugged into the pressing piece 223 at the corresponding position is fixedly provided on the inner wall of the positioning groove 211 away from the upper mold 220 at a position corresponding to the connecting piece 160.

[0059] Among them, a storage box 218 is detachably provided on the lower mold 210, and the opening of the storage box 218 is connected to the end of the discharge hole 216 away from the upper mold 220. When the lower mold 210 and the upper mold 220 are pressed together, the pressing piece 223 can punch out the connecting pieces 160 between the multiple insert bodies 110, and the connecting pieces 160 detached from the multiple insert bodies 110 can fall into the storage box 218 through the discharge hole 216.

[0060] In a preferred embodiment, Figure 6 As shown, a material discharge channel 217 is provided in the lower mold 210 and is connected to the end of the material discharge hole 216 away from the upper mold 220 , and a guiding inclined wall is provided in the material discharge channel 217 .

[0061] Among them, the storage box 218 is located at one end of the discharge channel 217 away from the discharge hole 216 and the opening is connected to the discharge channel 217. The connecting parts 160 detached from the multiple insert bodies 110 can fall into the storage box 218 through the discharge hole 216 and the guiding inclined wall of the discharge channel 217.

[0062] It is understandable that the detached connector 160 can be guided by the guiding inclined wall on the discharge channel 217, which is conducive to the miniaturized design of the storage box 218, while avoiding the connector 160 from getting stuck in the discharge channel 217, thereby ensuring the discharge stability of the connector 160.

[0063] In a preferred embodiment, it also includes a top mold assembly disposed on the lower mold 210 and / or the upper mold 220.

[0064] It can be understood that after the injection molding of the first transition piece 120 and the second transition piece 130 is completed, the top mold assembly can push the first transition piece 120 and the second transition piece 130 to separate them from the first injection cavity and the second injection cavity, thereby facilitating the demolding and blanking of the finished integrated interface insert structure.

[0065] In a preferred embodiment, a cooling assembly is further included which is arranged on the lower mold 210 and / or the upper mold 220 .

[0066] Among them, the cooling component includes a coolant flow channel arranged in the lower mold 210 and / or the upper mold 220. The coolant flowing in the coolant flow channel can cool the inside of the first injection cavity and the second injection cavity, thereby improving the molding accuracy of the first transition piece 120 and the second transition piece 130.

[0067] like Fig. 9 As shown, an embodiment of the present application provides a housing, including the above-mentioned integrated interface insert structure and a cover body 410 and an interface portion 420 integrally injection-molded on the integrated interface insert structure.

[0068] The integrated interface insert structure is located at a position corresponding to the interface portion 420 .

[0069] It can be understood that since the reinforcement unit is provided on the one-piece interface insert structure, when the one-piece interface insert structure is positioned in the injection mold of the shell, the reinforcement unit can support the one-piece interface insert structure, which can not only improve the positioning stability of the one-piece interface insert structure, but also ensure the overall structural strength of the shell after injection molding.

[0070] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0071] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. An integrated interface insert structure, characterized in that: It comprises a plurality of insert bodies arranged in parallel, a first transition piece and a second transition piece are fixedly provided on the plurality of insert bodies, the first transition piece and the second transition piece are injection-molded on the plurality of insert bodies and are arranged at intervals along the extension direction of the insert bodies; The second transition piece is respectively fixed with reinforcement units on both side end surfaces perpendicular to the plane where the multiple insert bodies are located, and the reinforcement units include a support column and a plurality of sealing rings coaxial with the support column; Wherein, the reinforcement unit and the second transition piece are integrally injection-molded, and the radial diameters of the plurality of sealing rings are increased gradually along the supporting column.

2. The one-piece interface insert structure according to claim 1, characterized in that: The reinforcement unit is provided with at least one on each of the two side end surfaces of the second transition piece.

3. An integrated interface insert structure according to claim 1 or 2, characterized in that: The support column is specifically configured to be in the shape of a truncated cone, and the end with a smaller diameter is located at a side away from the second transition piece.

4. The integrated interface insert structure according to claim 1, characterized in that: The insert body is provided with a positioning hole.

5. The one-piece interface insert structure according to claim 1, characterized in that: A connecting piece is fixedly provided between two adjacent insert bodies.

6. An injection mold, characterized in that: The one-piece interface insert structure according to any one of claims 1 to 5 comprises a lower mold, an upper mold capable of being pressed together with the lower mold, and an injection molding unit; The lower mold is provided with a positioning groove on the end surface close to the upper mold, which can be engaged with a plurality of insert bodies. When the lower mold and the upper mold are pressed together, a sealed first injection cavity and a second injection cavity are formed. The inner wall of the second injection cavity is provided with a first support groove and a second support groove matching the shape of the reinforcement unit. The injection unit can inject glue into the first injection cavity to form the first transition piece, and inject glue into the second injection cavity to form the second transition piece.

7. An injection mold according to claim 6, characterized in that: A positioning protrusion that can be plugged into the positioning hole is fixedly provided on the inner wall of the positioning groove on the side away from the upper mold, and an embedding hole that can be plugged into the positioning protrusion is provided on the end surface of the upper mold on the side close to the lower mold.

8. The injection mold according to claim 6, characterized in that: A pressing piece is fixedly provided on the end surface of the upper die close to the lower die at a position corresponding to the connecting piece, and a blanking hole capable of being plugged into the pressing piece at the corresponding position is fixedly provided on the inner wall of the positioning groove away from the upper die at a position corresponding to the connecting piece; The lower die is detachably provided with a storage box, and the opening of the storage box is connected to an end of the material discharge hole away from the upper die; Wherein, when the lower mold and the upper mold are pressed together, the pressing piece can punch out the connecting pieces between the multiple insert bodies, and the connecting pieces detached from the multiple insert bodies can fall into the storage box through the blanking hole.

9. The injection mold according to claim 6, characterized in that: The injection molding unit comprises an injection molding device fixedly connected to the upper mold, and a glue separation part connected to the injection molding device and capable of injecting glue into the first injection molding cavity and the second injection molding cavity; Wherein, a clearance groove capable of being embedded with the glue separating piece is provided on the end surface of the lower mold close to the upper mold.

10. A housing, characterized in that: It comprises the one-piece interface insert structure as claimed in any one of claims 1 to 5 above, and a cover body and an interface part integrally injection-molded on the one-piece interface insert structure; Wherein, the integrated interface insert structure is located at a corresponding position of the interface portion.