Connector pin body trepanning and chamfering device

By designing the connector needle body opening chamfer device, automatic loading and processing are realized, solving the problems of low manual processing efficiency and low product qualification rate, and improving product quality and processing efficiency.

CN222851818UActive Publication Date: 2025-05-09GUIAN NEW DISTRICT DONGJIANG LIYUE EQUIP CO LTD
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Patent Information

Application Number
CN202421856721.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-09
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the connector production process, manual drilling and chamfering efficiency is low, and the product hole finish does not meet the standards, resulting in low processing efficiency and product pass rate.

Method used

A connector needle body opening chamfer device is designed, including a frame, a vibrating disk, a linear vibrating feeder, a clamping mechanism and a processing module to realize automatic feeding and opening chamfer processing.

Benefits of technology

Through automated processing, the batch processing efficiency of connector needles is improved, the quality and qualification rate of the product are enhanced, and manpower consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a connector pin body trepanning and chamfering device which comprises a machine frame, a vibration disc, a linear vibration feeder, a clamping mechanism and a machining module, the vibration disc, the linear vibration feeder, the clamping mechanism and the machining module are installed on the machine frame, a discharging port of the vibration disc is in butt joint with a feeding port of the linear vibration feeder, and the clamping mechanism is arranged on one side of the linear vibration feeder. The machining module comprises a mounting base, a feeding mechanism, a discharging mechanism, a machining shaft, a machining ejector block, a displacement motor, a machining motor, a displacement lead screw and a machining lead screw, the displacement lead screw and the machining lead screw are perpendicularly arranged in a crossed mode in the horizontal direction, the feeding mechanism, the discharging mechanism and the machining shaft are fixedly mounted on the mounting base, and a tool chuck is arranged at the front end of the machining shaft. The machining shaft is connected with a reset piece used for resetting, the displacement lead screw is in transmission connection with the displacement motor and the mounting base, and the machining lead screw is in transmission connection with the machining motor and the machining ejector block. The automatic feeding and machining device can achieve automatic feeding and machining of connector pins, is high in automation degree, effectively improves machining efficiency, and reduces labor consumption.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a connector pin hole chamfering device. Background Art

[0002] In the production process of connectors, according to the product process requirements, the pin bodies of some connectors need to be punched and chamfered. In actual processing, most of the punching and chamfering of the pin bodies are done manually. However, the pin bodies of connectors are relatively delicate, and manual feeding and processing are extremely inconvenient and inefficient. In addition, when drilling manually, the feed and retract speeds are not uniform, resulting in the inner hole finish of some products not meeting the standards. Summary of the invention

[0003] In order to solve the above problems, the utility model provides a connector needle body hole chamfering device, which aims to solve the problems of low processing efficiency and low product qualification rate, realize batch automatic loading and hole chamfering processing of connector needle bodies, and improve product quality.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a connector needle body opening chamfering device, comprising a frame and a vibration plate, a linear vibration feeder, a clamping mechanism and a processing module installed on the frame, the discharge port of the vibration plate is docked with the feed port of the linear vibration feeder, the clamping mechanism is arranged on one side of the linear vibration feeder, the processing module comprises a mounting seat, a loading mechanism, a unloading mechanism, a processing axis, a processing top block, a displacement motor, a processing motor and a displacement screw and a processing screw arranged vertically and crosswise in the horizontal direction, the loading mechanism, the unloading mechanism and the processing axis are fixedly installed on the mounting seat, a tool chuck is provided at the front end of the processing axis, the processing axis is connected to a resetting member for resetting, and the displacement screw is respectively connected to the displacement motor and the mounting seat; the processing top block is arranged relative to the clamping end of the clamping mechanism, and the processing screw is respectively connected to the processing motor and the processing top block.

[0005] The feeding mechanism and the unloading mechanism both include front and rear cylinders, a clamping cylinder and a material picking claw. One end of the clamping cylinder is connected to the front and rear cylinders, and the other end is connected to the material picking claw. The feeding mechanism also includes a fixed-length cylinder and a fixed-length shaft. The fixed-length cylinder is arranged on one side of the front and rear cylinders and connected to the clamping cylinder. The fixed-length shaft is installed on the fixed-length cylinder and passes through the clamping cylinder. The fixed-length shaft is coaxially arranged with the center of the material picking claw.

[0006] The reset member includes a reset spring, a guide shaft and a connecting block, the connecting block is respectively connected to the processing shaft and the guide shaft, a bushing and a reset spring are sleeved on the guide shaft, a boss is provided on the bushing, one end of the boss abuts against the connecting block, and the other end abuts against the reset spring.

[0007] An eccentric shaft sleeve is sleeved on the processing shaft.

[0008] The clamping mechanism includes a machine tool spindle box and a clamping cylinder, a chuck pull rod, a product chuck and a pull rod swing block installed on the machine tool spindle box. The chuck pull rod is fixedly connected to the product chuck, and the clamping cylinder is connected to the chuck pull rod through the pull rod swing block.

[0009] The frame is also equipped with a spindle motor, a clutch cylinder and a clutch pull rod. The spindle motor and the clutch cylinder are installed on the frame, and the clutch pull rod is connected to the spindle motor and the clutch cylinder respectively.

[0010] The linear vibration feeder outlet is provided with a material blocking cylinder, a material blocking block and a sensor. The material blocking block is installed on the material blocking cylinder, and the sensor is installed on one end of the material blocking block.

[0011] A controller is also installed on the frame, and the controller is electrically connected to the vibration plate, the linear vibration feeder, the clamping mechanism and the processing module respectively.

[0012] The beneficial effects of the utility model are as follows: the utility model can automatically perform material feeding and hole chamfering, thereby reducing manpower consumption and improving product quality.

[0013] 1) By setting a fixed-length cylinder and a fixed-length shaft on the feeding mechanism, when the feeding is completed, the fixed-length cylinder drives the fixed-length shaft to push the product, thereby limiting the clamping position of the product.

[0014] 2) An eccentric sleeve is installed on the machining axis and the height of the machining axis is adjusted by rotating the eccentric sleeve, so that the tool is placed in a suitable cutting position.

[0015] 3) By setting up a clutch mechanism, the start and stop of the spindle motor can be controlled by controlling the up and down movement of the clutch cylinder, realizing instant start and stop of the machine tool spindle and improving the safety of processing.

[0016] 4) By setting the blocking block, blocking cylinder and sensor, when the sensor senses that the feeding mechanism is close to the material, the blocking cylinder drives the blocking block to return, and the feeding mechanism takes the material, preventing the product from falling from the discharge port of the linear vibration feeder and reducing the trouble of secondary feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the processing module of the utility model;

[0020] Figure 3 It is a schematic diagram of the feeding mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the installation of the processing shaft of the utility model;

[0022] Figure 5 It is a schematic diagram of the clamping mechanism of the utility model;

[0023] Figure 6 It is a schematic diagram of the linear vibrating feeder of the utility model;

[0024] In the figure: 1, frame; 2, vibration plate; 3, linear vibration feeder; 31, material blocking cylinder; 32, material blocking block; 33, sensor; 4, clamping mechanism; 41, machine tool spindle box; 42, clamping cylinder; 43, chuck pull rod; 44, product chuck; 45, pull rod swing block; 5 processing module; 51, mounting seat; 52, feeding mechanism; 521, front and rear cylinders; 522, clamping cylinder; 523, material picking claw; 524, fixed Long cylinder; 525, fixed-length shaft; 53, unloading mechanism; 54, processing shaft; 541, tool chuck; 542, reset piece; 5421, reset spring; 5422, guide shaft; 5423, connecting block; 5424, bushing; 55, processing top block; 56, displacement motor; 57, processing motor; 58, displacement screw; 59, processing screw; 6, spindle motor; 7, clutch cylinder; 8, clutch lever; 9, controller. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0026] The following specific embodiments are used to describe the technical solution of the utility model in detail. The following specific embodiments can be combined or replaced with each other according to actual conditions, and the same or similar concepts or processes may not be described in detail in some embodiments. Example

[0027] like Figures 1 to 6As shown, the utility model provides a connector needle body opening chamfering device, including a frame 1 and a vibration plate 2, a linear vibration feeder 3, a clamping mechanism 4 and a processing module 5 installed on the frame 1, the discharge port of the vibration plate 2 is docked with the feed port of the linear vibration feeder 3, the clamping mechanism 4 is arranged on one side of the linear vibration feeder 3, the processing module 5 includes a mounting seat 51, a feeding mechanism 52, a feeding mechanism 53, a processing shaft 54, a processing top block 55, a displacement motor 56, a processing motor 57 and a displacement screw 58 and a processing screw 59 arranged vertically and crosswise in the horizontal direction, the feeding mechanism 52, the feeding mechanism 53 and the processing shaft 54 ​​are fixedly installed on the mounting seat 51; the front end of the processing shaft 54 ​​is provided with a tool The chuck 541, the processing axis 54 is connected to the resetting member 542 for resetting, and the processing axis realizes different functions by installing different tools. In this embodiment, the processing axis is divided into a hole-guiding axis, a drilling axis and a chamfering axis; the displacement screw 58 is respectively connected to the displacement motor 56 and the mounting seat 51, and the processing top block 55 is arranged opposite to the clamping end of the clamping mechanism 4, and the processing screw 59 is respectively connected to the processing motor 57 and the processing top block 55. The displacement motor 56 drives the various components on the mounting seat 51 to move along the width direction of the frame through the displacement screw 58, and the processing motor 57 drives the processing top block 55 to move toward the clamping end of the clamping mechanism 4 through the processing screw 59, and the processing axis 54 and the processing top block 55 are on the same horizontal plane.

[0028] Furthermore, in order to improve the transmission efficiency, two slide rails can be installed on the frame respectively, and the mounting seat 51 and the processing top block 55 can be fixedly installed on the slider respectively, and the transmission efficiency is effectively improved through the transmission connection of the slide rail and the slider.

[0029] Furthermore, in order to realize automatic control, a controller 9 is also installed on the frame 1, and the controller 9 is electrically connected to the vibration plate 2, the linear vibration feeder 3, the clamping mechanism 4 and the processing module 5 respectively, so that the start and stop of each mechanism can be uniformly controlled by the controller 9.

[0030] Specifically, Figure 4As shown, the reset member 542 includes a reset spring 5421, a guide shaft 5422 and a connecting block 5423. The connecting block 5423 connects the processing shaft 54 ​​and the guide shaft 5422 respectively. The guide shaft 5422 is sleeved with a bushing 5424 and a reset spring 5421. The bushing 5424 is provided with a boss, one end of the boss abuts against the connecting block 5423, and the other end abuts against the reset spring 5421. After the processing top block 55 pushes the processing shaft 54 ​​to process the product on the clamping mechanism 4, the processing motor 57 drives the processing top block 55 to retract, and the processing shaft 54 ​​also retracts to the initial position under the action of the reset spring. Furthermore, an eccentric sleeve 543 is sleeved on the processing shaft 54, and the height of the processing shaft 54 ​​is adjusted by rotating the eccentric sleeve 543, so that the tool is placed in a suitable cutting position.

[0031] Working principle: the products to be processed are manually placed on the vibration plate 2. Under the action of the vibration plate 2 and the linear vibration feeder 3, the products to be processed are arranged in a straight line and sent out from the discharge end of the linear vibration feeder 3. The loading mechanism 52 takes the materials and moves them to the clamping end of the clamping mechanism 4 for further loading. The processing top block 55 pushes the processing axis 54 to move toward the clamping end of the clamping mechanism 4. The processing axis 54 is divided into a hole-guiding axis, a drilling axis and a chamfering axis by installing different tools. After completing the hole-guiding, drilling and chamfering processing respectively, the unloading mechanism 53 moves to the clamping end of the clamping mechanism 4 for unloading. Example

[0032] like Figure 3 As shown, the feeding mechanism 52 and the unloading mechanism 53 both include a front and rear cylinder 521, a clamping cylinder 522 and a material taking clamping claw 523. One end of the clamping cylinder 522 is connected to the front and rear cylinder 521, and the other end is connected to the material taking clamping claw 523. The feeding mechanism 52 also includes a fixed length cylinder 524 and a fixed length shaft 525. The fixed length cylinder 524 is arranged on one side of the front and rear cylinder 521 and connected to the clamping cylinder 522. The fixed length shaft 525 is installed on the fixed length cylinder 524 and passes through the clamping cylinder 522. The fixed length shaft 525 is coaxially arranged with the center of the material taking clamping claw 523. By setting the fixed length cylinder 524 and the fixed length shaft 525, when the front and rear cylinder 521 transports the product to the clamping mechanism 4, the fixed length cylinder 524 drives the fixed length shaft 525 to move toward the clamping end of the clamping mechanism 4, thereby pushing the product to a defined clamping position, preventing the product from having a processing error due to unstable clamping, and affecting the product qualification rate. Example

[0033] like Figure 5As shown, the clamping mechanism 4 includes a machine tool spindle box 41 and a clamping cylinder 42, a chuck pull rod 43, a product chuck 44 and a pull rod swing block 45 installed in the machine tool spindle box 41. The chuck pull rod 43 is fixedly connected to the product chuck 44, and the clamping cylinder 42 is connected to the chuck pull rod 43 through the pull rod swing block 45; after the product to be processed is put into the product chuck 44, the clamping cylinder 42 is actuated to push the pull rod swing block 45 backwards, so that the chuck pull rod moves backwards and drives the product chuck 44 to move backwards, thereby realizing the clamping action of the product to be processed.

[0034] Furthermore, a spindle motor 6, a clutch cylinder 7 and a clutch rod 8 are installed on the frame. The spindle motor 6 and the clutch cylinder 7 are installed on the frame 1. The clutch rod 8 is respectively connected to the spindle motor 6 and the clutch cylinder 7. The start and stop of the spindle motor 6 are controlled by controlling the up and down movement of the clutch cylinder 7, thereby realizing the instantaneous start and stop of the machine tool spindle and improving the safety of processing. Example

[0035] like Figure 6 As shown, the discharge port of the linear vibration feeder 3 is provided with a blocking cylinder 31, a blocking block 32 and a sensor 33, the blocking block 32 is mounted on the blocking cylinder 31, and the sensor 33 is mounted on the blocking end of the blocking block 32. When the sensor 33 senses that the feeding mechanism 52 is close to the material, the blocking cylinder 31 drives the blocking block 32 to retreat, and the feeding mechanism 52 takes the material, so as to prevent the product from falling from the discharge port of the linear vibration feeder 3 and reduce the trouble of secondary feeding.

[0036] In addition to the above-mentioned preferred embodiments, the present invention also has other implementation modes. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection requested by the present invention.

Claims

1. A connector needle hole chamfering device, comprising a frame (1) and a vibration plate (2) mounted on the frame (1), a linear vibration feeder (3), a clamping mechanism (4) and a processing module (5), wherein the discharge port of the vibration plate (2) is connected to the feed port of the linear vibration feeder (3), and the clamping mechanism (4) is arranged on one side of the linear vibration feeder (3), characterized in that: The processing module (5) comprises a mounting seat (51), a feeding mechanism (52), a feeding mechanism (53), a processing shaft (54), a processing top block (55), a displacement motor (56), a processing motor (57), and a displacement screw (58) and a processing screw (59) arranged vertically and crosswise in a horizontal direction. The feeding mechanism (52), the feeding mechanism (53) and the processing shaft (54) are fixedly mounted on the mounting seat (51). A tool chuck (541) is provided at the front end of the processing shaft (54). The processing shaft (54) is connected to a resetting member (542) for resetting. The displacement screw (58) is respectively connected to the displacement motor (56) and the mounting seat (51). The processing top block (55) is arranged opposite to the clamping end of the clamping mechanism (4). The processing screw (59) is respectively connected to the processing motor (57) and the processing top block (55).

2. A connector needle hole chamfering device according to claim 1, characterized in that: The feeding mechanism (52) and the unloading mechanism (53) both comprise front and rear cylinders (521), a material clamping cylinder (522) and a material taking clamping claw (523); one end of the material clamping cylinder (522) is connected to the front and rear cylinders (521), and the other end is connected to the material taking clamping claw (523); the feeding mechanism (52) further comprises a fixed-length cylinder (524) and a fixed-length shaft (525); the fixed-length cylinder (524) is arranged on one side of the front and rear cylinders (521) and connected to the material clamping cylinder (522); the fixed-length shaft (525) is mounted on the fixed-length cylinder (524) and passes through the material clamping cylinder (522); the fixed-length shaft (525) is coaxially arranged with the center of the material taking clamping claw (523).

3. A connector needle hole chamfering device according to claim 1, characterized in that: The reset member (542) comprises a reset spring (5421), a guide shaft (5422) and a connecting block (5423); the connecting block (5423) is respectively connected to the processing shaft (54) and the guide shaft (5422); a bushing (5424) and a reset spring (5421) are sleeved on the guide shaft (5422); a boss is provided on the bushing (5424); one end of the boss abuts against the connecting block (5423) and the other end abuts against the reset spring (5421).

4. A connector needle hole chamfering device according to claim 1 or 3, characterized in that: An eccentric shaft sleeve (543) is sleeved on the processing shaft (54).

5. A connector needle hole chamfering device according to claim 1, characterized in that: The clamping mechanism (4) comprises a machine tool spindle box (41), a clamping cylinder (42), a chuck pull rod (43), a product chuck (44) and a pull rod swing block (45) installed on the machine tool spindle box (41), the chuck pull rod (43) is fixedly connected to the product chuck (44), and the clamping cylinder (42) is connected to the chuck pull rod (43) via the pull rod swing block (45).

6. A connector needle hole chamfering device according to claim 5, characterized in that: A spindle motor (6), a clutch cylinder (7) and a clutch pull rod (8) are also mounted on the frame. The spindle motor (6) and the clutch cylinder (7) are mounted on the frame (1), and the clutch pull rod (8) is connected to the spindle motor (6) and the clutch cylinder (7) respectively.

7. A connector needle hole chamfering device according to claim 1, characterized in that: The linear vibration feeder (3) is provided with a material blocking cylinder (31), a material blocking block (32) and a sensor (33) at the material outlet; the material blocking block (32) is mounted on the material blocking cylinder (31), and the sensor (33) is mounted on one end of the material blocking block (32).

8. A connector needle hole chamfering device according to claim 1, characterized in that: A controller (9) is also mounted on the frame (1), and the controller (9) is electrically connected to the vibration plate (2), the linear vibration feeder (3), the clamping mechanism (4) and the processing module (5), respectively.