Painting treatment device for color-coated aluminum coil

By designing a color-coated aluminum coil paint treatment device, and using the paint wheel mechanism and the loading wheel to achieve automatic paint, the problem of difficult to ensure spray quality and low roller coating efficiency in the prior art is solved, and production efficiency is improved and costs are saved.

CN222855803UActive Publication Date: 2025-05-13LITONG ALUMINIUM (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202420942774.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-05-13
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing color-coated aluminum coil paint mechanism requires operators to be skillfully controlled during the spraying process, which makes it difficult to ensure quality; at the same time, traditional roller coating requires frequent stirring of pigments, which is inefficient and cost-effective.

Method used

A color-coated aluminum coil paint treatment device is designed, and the paint wheel mechanism is used to drive the stirring ball to stir the pigment, and the paint head is extruded through the loading wheel, so that the paint flows onto the loading wheel, realizing the automated paint process.

Benefits of technology

The automated paint process is realized, which reduces the requirements for operator proficiency, improves production efficiency, and reduces the use cost of mixing motors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum coil painting, and discloses a color-coated aluminum coil painting treatment device which comprises a first table plate, a feeding wheel is rotationally connected to the lower end of the middle of the right side of the first table plate, and a painting wheel mechanism is rotationally connected to the front side of the upper end of the middle of the right side of the first table plate. A pressing wheel is rotationally connected to the rear side of the upper end of the middle of the right side of the first table plate, the right side of the pressing wheel is in rolling linkage with a first transmission belt, a plurality of paint outlet movable heads are arranged in the middle of a paint wheel at equal intervals, a plurality of stirring balls are placed in a rolling wheel, and the left end of the pressing wheel is in rolling connection with the first table plate; a first motor is fixedly connected to the lower end of the middle of the left side of the first platen, and the output end of the first motor is rotationally connected with a first transmission belt. According to the utility model, paint is placed in the paint wheel mechanism, so that the paint is prevented from being exposed in the air to cause harm to people, and the paint can be stirred by the stirring ball in the paint wheel mechanism when the paint wheel mechanism moves, so that the paint can be more uniformly paved on aluminum.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum coil painting, in particular to a color-coated aluminum coil painting processing device. Background Art

[0002] Color-coated aluminum coil painting mechanism is a device used to apply color coating to aluminum coils. Color-coated aluminum coils are widely used in the fields of construction, transportation, home appliances, etc., and are usually used to make walls, ceilings, roofs, coastal protection panels, refrigerators, air conditioners, solar energy, automobiles, electronic products and other materials. Color-coated aluminum coil painting mechanism usually includes the following parts. Coil feeding system: used to feed the original aluminum coil into the coating production line. Coating system: roller coating or spraying technology is used to evenly apply the color coating coating on the surface of the aluminum coil. The coating technology of the color-coated aluminum coil painting mechanism usually includes two processes: roller coating and spray coating. It has the characteristics of high degree of automation, high production efficiency, uniform coating, energy saving and emission reduction. Common color-coated aluminum coil painting mechanisms are also equipped with metering, mixing, conveying, curing equipment, etc. In operation, operators need to be familiar with the various parameter settings of the equipment, production process flow, equipment maintenance and other knowledge, and comply with relevant safety operating procedures. With the continuous advancement of technology, color-coated aluminum coil painting mechanisms are also constantly developing, gradually applying more intelligent control systems to improve automation and production efficiency.

[0003] However, the previous spraying required the operator to be skilled in controlling the quality of the spraying, and the spraying was sometimes wasteful. Secondly, the traditional roller coating required frequent stirring of the pigment. Sometimes when there was less pigment in the pigment tank, the wheel that drove the pigment had to be adjusted, reducing efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a color-coated aluminum coil painting processing device, which improves the problems of high cost of stirring motor, frequent stirring of pigment, and adjustment of the device when the pigment is small.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a color-coated aluminum coil painting processing device, comprising a first platen, a feeding wheel is rotatably connected to the lower end of the middle right side of the first platen, a paint wheel mechanism is rotatably connected to the front end of the middle upper end of the right side of the first platen, a pressure wheel is rotatably connected to the rear end of the middle upper end of the right side of the first platen, the right side of the pressure wheel is rollingly linked to a transmission belt 1, the right end of the pressure wheel is rollingly connected to a second platen, a motor 1 is fixedly connected to the lower end of the middle left side of the first platen, and the output end of the motor 1 is rotatably connected to a transmission belt 1, a motor 2 is fixedly connected to the front end of the lower right side of the second platen, and the output end of the motor 2 is rotatably connected to a transmission belt 2.

[0006] Through the above technical solution, the first platen and the second platen support the entire structure. When the feeding wheel rotates, it is close to the paint wheel mechanism, and the paint in the paint wheel mechanism can flow out to color the feeding wheel. Motor 1 ensures the movement of the pressing wheel to transport the aluminum that has been colored on the feeding wheel. The purpose of the transmission belt 1 and the transmission belt 2 is to make the pressing wheel, feeding wheel, and paint wheel mechanism move.

[0007] Furthermore, the transmission belt 2 connects the pressure wheel, the paint wheel mechanism and the output end of the motor 2.

[0008] Through the above technical solution, the power of the second motor can be transmitted to the pressure wheel and the paint wheel mechanism through the second transmission belt.

[0009] Furthermore, the transmission belt 1 connects the output end of the motor 1 to the loading wheel.

[0010] Through the above technical solution, the purpose is to transmit the power of the first point machine to the feeding wheel through the first transmission belt.

[0011] Furthermore, the left ends of the pressing wheel, feeding wheel and paint wheel mechanism are all rotatably connected to the first platen, and the right ends of the pressing wheel, feeding wheel and paint wheel mechanism are all rotatably connected to the second platen.

[0012] Through the above technical solution, the left ends of the pressing wheel, feeding wheel and paint wheel mechanism are all rotatably connected to the first platen to ensure the normal operation of the pressing wheel, feeding wheel and paint wheel mechanism. The right ends of the pressing wheel, feeding wheel and paint wheel mechanism are all rotatably connected to the second platen to ensure the normal operation of the pressing wheel, feeding wheel and paint wheel mechanism.

[0013] Furthermore, the paint wheel mechanism includes a wheel body, a plurality of stirring balls are arranged inside the wheel body, a cover plate is fixedly connected to the right end of the wheel body, a short roller is fixedly connected to the right side of the cover plate, a plurality of paint discharge mechanisms are equidistantly arranged on the wheel body, a mouth cover is fixedly connected to the left end of the wheel body, a paint inlet is provided at the upper end of the mouth cover, a cover is threadedly connected to the upper end of the paint inlet, a paint outlet is provided in the middle of the right end of the mouth cover, a long roller is fixedly connected to the left end of the mouth cover, one side of the long roller is rotatably connected to the second platen, and one side of the short roller is rotatably connected to the first platen.

[0014] Through the above technical solution, the stirring ball in the wheel body can stir the paint when the paint wheel mechanism rotates, and the cover plate and the mouth cover ensure the sealing of the device. When the paint discharging mechanism is squeezed by the material wheel, the paint will flow out to the upper material wheel. The paint inlet and the paint outlet are connected, and paint can be added to the paint wheel mechanism through the paint inlet and the paint outlet. The long roller and the short roller ensure the normal rotation of the paint wheel mechanism.

[0015] Furthermore, the paint discharging mechanism includes a movable paint discharging head, paint discharging holes are opened on both sides of the movable paint discharging head, the lower end of the movable paint discharging head is fixedly connected with a spring, the lower end of the spring is fixedly connected with a cross bar, the two ends of the cross bar are fixedly connected with guide grooves, and the upper end of the guide groove is opened with a movable groove.

[0016] Through the above technical solution, the paint head is squeezed, the spring is also squeezed, the paint outlet hole moves downward into the wheel body and contacts the paint, the paint will flow out along the paint outlet hole, and the cross bar ensures that the spring has a fulcrum when it is squeezed, so that it can return to its original position when it is not squeezed, so that the paint outlet hole is hidden and cannot contact the paint.

[0017] Furthermore, the guide groove is fixedly connected to the wheel body outside, and the paint outlet head is slidably connected to the upper end of the guide groove.

[0018] Through the above technical solution, the guide groove is fixed outside the wheel body, so that the paint in the wheel body can enter the guide groove. The paint movable head and the guide groove are slidably connected in the movable groove, and the paint movable head fits tightly with the movable groove to ensure that no paint leaks during operation.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, the purpose of stirring the paint can be achieved by driving the stirring ball in the paint wheel to move through the rotation of the paint wheel mechanism, while reducing the number of stirring motors, thereby achieving the purpose of stirring the paint at all times and saving costs.

[0021] In the utility model, the paint discharging head on the paint wheel mechanism is squeezed by the feeding wheel to allow the paint to flow onto the feeding wheel, and the feeding wheel does not need to be adjusted to dip the paint, thereby achieving the goal of accelerating production efficiency and facilitating the painting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front view of a color-coated aluminum coil painting processing device proposed by the utility model;

[0023] Figure 2 This is a top view of a color-coated aluminum coil painting processing device proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the overall disassembly of a color-coated aluminum coil painting processing device proposed by the utility model;

[0025] Figure 4 It is a partial structural schematic diagram of a color-coated aluminum coil painting processing device proposed by the utility model;

[0026] Figure 5 This is a disassembled schematic diagram of a paint wheel mechanism of a color-coated aluminum coil painting processing device proposed by the utility model;

[0027] Figure 6This is a disassembled schematic diagram of a paint discharging mechanism of a color-coated aluminum coil paint processing device proposed by the utility model;

[0028] Figure 7 The utility model is a cross-sectional view of a paint discharging mechanism of a color-coated aluminum coil paint processing device.

[0029] Legend:

[0030] 1. First platen; 2. Second platen; 3. Pressing wheel; 4. Loading wheel; 5. Paint wheel mechanism; 501. Wheel body; 502. Paint discharging mechanism; 5021. Paint discharging movable head; 5022. Paint discharging hole; 5023. Spring; 5024. Crossbar; 5025. Guide groove; 5026. Movable groove; 503. Cover plate; 504. Stirring ball; 505. Cover; 506. Paint inlet; 507. Paint outlet; 508. Short roller; 509. Long roller; 510. Mouth cover; 6. Motor 2; 7. Transmission belt 2; 8. Motor 1; 9. Transmission belt 1. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-4 The utility model provides an embodiment: a color-coated aluminum coil painting processing device, comprising a first platen 1, a feeding wheel 4 is rotatably connected to the lower end of the middle right side of the first platen 1, a paint wheel mechanism 5 is rotatably connected to the front end of the middle right side upper end of the first platen 1, a pressing wheel 3 is rotatably connected to the rear side of the middle right side upper end of the first platen 1, a transmission belt 9 is rollingly linked to the right side of the pressing wheel 3, and a second platen 2 is rollingly connected to the right end of the pressing wheel 3, a motor 8 is fixedly connected to the lower end of the middle left side of the first platen 2, and the output end of the motor 8 is rotatably connected to the transmission belt 9, a motor 2 6 is fixedly connected to the front end of the lower right side of the second platen 2, and the output end of the motor 26 is rotatably connected to the transmission belt 2 7.

[0033] The first platen 1 and the second platen 2 support the entire structure. When the feeding wheel 4 rotates, it is close to the paint wheel mechanism 5, and the paint in the paint wheel mechanism 5 can flow out to color the feeding wheel 4. The motor 1 8 ensures the movement of the pressing wheel 3 to transport the aluminum that has been colored on the feeding wheel 4. The transmission belt 1 9 and the transmission belt 2 7 are used to make the pressing wheel 3, the feeding wheel 4, and the paint wheel mechanism 5 move.

[0034] Referring to 5-7, the transmission belt 27 connects the pressure wheel 3, the paint wheel mechanism 5 and the output end of the motor 26. The transmission belt 19 connects the output end of the motor 18 and the feeding wheel 4. The left ends of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5 are all rotatably connected to the first platen 1, and the right ends of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5 are all rotatably connected to the second platen 2. The paint wheel mechanism includes a wheel body 501, a plurality of stirring balls 504 are arranged inside the wheel body 501, a cover plate 503 is fixedly connected to the right end of the wheel body 501, a short roller 508 is fixedly connected to the right side of the cover plate 503, a plurality of paint discharging mechanisms 502 are equidistantly arranged on the wheel body 501, a cover 510 is fixedly connected to the left end of the wheel body 501, a paint inlet 506 is provided at the upper end of the cover 510, a lid 505 is threadedly connected to the upper end of the paint inlet 506, a paint outlet 507 is provided in the middle of the right end of the cover 510, a long roller 509 is fixedly connected to the left end of the cover 510, one side of the long roller 509 is rotatably connected to the second platform 2, and one side of the short roller 508 is rotatably connected to the first platform 1. The paint discharging mechanism includes a paint discharging movable head 5021, paint discharging holes 5022 are provided on both sides of the paint discharging movable head 5021, a spring 5023 is fixedly connected to the lower end of the paint discharging movable head 5021, a cross bar 5024 is fixedly connected to the lower end of the spring 5023, a guide groove 5025 is fixedly connected to both ends of the cross bar 5024, and a movable groove 5026 is provided at the upper end of the guide groove 5025. The guide groove 5025 is fixedly connected to the wheel body 501 on the outside, and the paint discharging movable head 5021 is slidably connected to the upper end of the guide groove 5025.

[0035] The power of the motor 26 can be transmitted to the pressure wheel 3 and the paint wheel mechanism 5 through the transmission belt 27. The purpose is to transmit the power of the motor 18 to the feeding wheel 4 through the transmission belt 19. The left ends of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5 are all rotatably connected to the first platen 1 to ensure the normal operation of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5. The right ends of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5 are all rotatably connected to the second platen 2 to ensure the normal operation of the pressure wheel 3, the feeding wheel 4 and the paint wheel mechanism 5. The stirring ball 504 in the wheel body 501 can stir the paint when the paint wheel mechanism 5 rotates, and the cover plate 503 and the mouth cover 510 ensure the sealing of the device. When the paint discharging mechanism 5 is squeezed by the feeding wheel 4, the paint will flow out to the upper feeding wheel 4. The paint inlet 506 and the paint outlet 507 are connected, and paint can be added to the paint wheel mechanism 5 through the paint inlet 506 and the paint outlet 507. The long roller 509 and the short roller 508 ensure the normal rotation of the paint wheel mechanism 5. The paint outlet head 5021 is squeezed, and the spring 5023 is also squeezed. The paint outlet hole 5022 moves downward to the wheel body 501 to contact the paint, and the paint will flow out through the paint outlet hole 5022. The cross bar 5024 ensures that the spring 5023 has a fulcrum when it is squeezed, so that it can return to its original position when it is not squeezed, so that the paint outlet hole 5022 is hidden and cannot contact the paint. The guide groove 5025 is fixed outside the wheel body 501 so that the paint in the wheel body can enter the guide groove 5025. The paint outlet head 5021 and the guide groove 5025 are slidably connected in the movable groove 5026. The paint outlet head 5021 fits tightly with the movable groove 5026 to ensure that no paint leaks during operation.

[0036] Working principle: First, open the lid 505, pour the paint, and close the lid 505. Turn on the motor 1 8 to move the paint wheel mechanism, and the stirring ball 504 stirs the paint. Then let the feeding wheel 4 cling to and squeeze the paint outlet head 5021. Due to the squeezing of the paint outlet head 5021, the spring 5023 is deformed, and the spring 5023 contracts, so that the paint outlet hole 5022 contacts the paint, and the paint flows down along the paint outlet head 5021, and the paint flows to the feeding wheel 4. When the feeding wheel 4 is evenly stained with paint, the aluminum on the aluminum ring is inserted between the feeding wheel 4 and the pressure wheel 3, and the motor 2 6 is turned on to move the feeding wheel 4, so that the paint of the feeding wheel 4 is evenly spread on the aluminum plate.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A color-coated aluminum coil painting treatment device, comprising a first platen (1), characterized in that: The first platform (1) is rotatably connected to a feeding wheel (4) at the lower end of the middle right side of the first platform (1), and a paint wheel mechanism (5) is rotatably connected to the front end of the middle upper end of the right side of the first platform (1). The first platform (1) is rotatably connected to a pressing wheel (3) at the rear end of the middle upper end of the right side of the first platform (1). The right side of the pressing wheel (3) is rollingly connected to a transmission belt 1 (9). The right end of the pressing wheel (3) is rollingly connected to the second platform (2). The lower end of the middle left side of the first platform (1) is fixedly connected to a motor 1 (8), and the output end of the motor 1 (8) is rotatably connected to the transmission belt 1 (9). The front end of the lower right side of the second platform (2) is fixedly connected to a motor 2 (6), and the output end of the motor 2 (6) is rotatably connected to the transmission belt 2 (7). The paint wheel mechanism (5) comprises a wheel body (501), and the interior of the wheel body (501) A plurality of stirring balls (504) are provided, the right end of the wheel body (501) is fixedly connected to a cover plate (503), the right side of the cover plate (503) is fixedly connected to a short roller (508), a plurality of paint discharging mechanisms (502) are equidistantly arranged on the wheel body (501), the left end of the wheel body (501) is fixedly connected to a cover (510), a paint inlet (506) is provided at the upper end of the cover (510), a cover (505) is threadedly connected to the upper end of the paint inlet (506), a paint outlet (507) is provided at the middle of the right end of the cover (510), the left end of the cover (510) is fixedly connected to a long roller (509), one side of the long roller (509) is rotatably connected to the second table (2), and one side of the short roller (508) is rotatably connected to the first table (1).

2. The color-coated aluminum coil painting treatment device according to claim 1, characterized in that: The transmission belt 2 (7) connects the pressure wheel (3), the paint wheel mechanism (5) and the output end of the motor 2 (6).

3. The color-coated aluminum coil painting treatment device according to claim 1, characterized in that: The transmission belt 1 (9) connects the output end of the motor 1 (8) to the loading wheel (4).

4. The color-coated aluminum coil painting treatment device according to claim 1, characterized in that: The left ends of the pressing wheel (3), the feeding wheel (4) and the paint wheel mechanism (5) are all rotatably connected to the first platform (1), and the right ends of the pressing wheel (3), the feeding wheel (4) and the paint wheel mechanism (5) are all rotatably connected to the second platform (2).

5. The color-coated aluminum coil painting treatment device according to claim 1, characterized in that: The paint discharging mechanism (502) comprises a paint discharging movable head (5021), paint discharging holes (5022) are provided on both sides of the paint discharging movable head (5021), a spring (5023) is fixedly connected to the lower end of the paint discharging movable head (5021), a cross bar (5024) is fixedly connected to the lower end of the spring (5023), a guide groove (5025) is fixedly connected to both ends of the cross bar (5024), and a movable groove (5026) is provided at the upper end of the guide groove (5025).

6. The color-coated aluminum coil painting treatment device according to claim 5, characterized in that: The guide groove (5025) is externally fixedly connected to the wheel body (501), and the paint outlet head (5021) is slidably connected to the upper end of the guide groove (5025).