Single-arm lever continuous press line test platform

By designing a single-arm continuous stamping line test platform, using multiple frames and synchronous drive components to simulate the working trajectory and algorithm of the stamping line, the existing stamping line has been solved, with the long debugging cycle, high cost and poor reliability, and the effect of reducing debugging cycle, improving efficiency and reducing costs is achieved.

CN222856327UActive Publication Date: 2025-05-13JIANGSU YAWEI MACHINE TOOL
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Patent Information

Application Number
CN202421832808.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing large stamping lines have long cycles and high costs during commissioning, and poor reliability in parts debugging, which may cause damage to the mold and single-arm robot.

Method used

A single-arm continuous stamping line test platform is designed, using multiple frames and a single-arm robot, and the up and down movement is achieved through synchronous driving components, simulating the working trajectory and algorithm of stamping line, and optimizing the optimal algorithm for machining workpieces.

Benefits of technology

It reduces the product debugging cycle, improves the production line efficiency and reliability, reduces the total investment cost, and the platform structure is simple, stable and reliable, improving production efficiency and reducing costs.

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Abstract

The utility model belongs to the technical field of automatic stamping, and relates to a single-arm lever continuous stamping line test platform, which comprises a plurality of racks, at least two first single-arm levers, a plurality of second single-arm levers and at least two lifting platforms, each rack is provided with a lower table top and an upper table top capable of moving up and down above the lower table top; the two first single-arm rods are arranged at the head ends and the tail ends of the multiple racks correspondingly. The plurality of second single-arm rods are respectively arranged between any two adjacent racks; the two lifting tables and the two first single-arm rods are correspondingly arranged at the head ends and the tail ends of the multiple racks. According to the utility model, the actual moving track of the single-arm lever on the press line can be simulated, the effects of reducing the product debugging period, improving the reliability of the production line and reducing the cost are achieved, and the device has the advantages of simple structure, stability, reliability, convenience, effectiveness, improvement of the production efficiency, reduction of the cost and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automated stamping, and in particular relates to a single-arm continuous stamping line testing platform. Background Art

[0002] At present, in the process of automated stamping and debugging of products, large stamping lines have disadvantages such as long debugging cycle and very high investment cost. At the same time, the reliability of parts debugging is poor, and there are also problems such as damage to molds and single-arm manipulators.

[0003] During the working process of the single-arm manipulator and the press, the optimization of the trajectory and algorithm plays a vital role in improving the efficiency. Therefore, it is urgent to design a single-arm continuous stamping line test platform. Utility Model Content

[0004] The purpose of the utility model is to solve the defects and shortcomings in the prior art and to design a single-arm continuous stamping line testing platform which is simple in structure, stable and reliable, convenient and effective, and improves production efficiency and reduces costs.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a single-arm continuous stamping line test platform, comprising:

[0006] A plurality of racks, wherein the plurality of racks are arranged in sequence, and each rack is provided with a lower table and an upper table capable of moving up and down above the lower table;

[0007] At least two first single-arm levers, wherein the two first single-arm levers are respectively arranged at the head and tail ends of the plurality of racks;

[0008] A plurality of second single-arm levers, wherein the plurality of second single-arm levers are respectively arranged between any two adjacent frames;

[0009] At least two lifting platforms are provided, and the two lifting platforms and the two first single-arm levers are correspondingly arranged at the head and tail ends of the plurality of racks.

[0010] Preferably, the racks are provided with four, which are spaced apart in sequence.

[0011] Preferably, the first single-arm lever is fixed to the frame via an end support frame and an end hinged rod.

[0012] Preferably, the second single-arm lever is fixed between the two frames via an intermediate hinged rod.

[0013] Preferably, the rack includes a frame, and a synchronous driving component for driving the upper table to move up and down is arranged between the upper table and the frame.

[0014] Preferably, the synchronous drive assembly includes a side synchronous belt, a middle synchronous belt, a side synchronous pulley and a middle synchronous pulley respectively used to connect the side synchronous belt and the middle synchronous belt, the side synchronous pulley and the middle synchronous pulley are both installed on a synchronous shaft, and the end of the synchronous shaft is connected to a servo motor.

[0015] After adopting the above technical solution, the single-arm continuous stamping line test platform provided by the utility model has the following beneficial effects:

[0016] The utility model uses steel sections to build an overall frame, connects multiple frames to simulate the size of a press, and then cooperates with a single-arm manipulator to simulate the actual working trajectory, seeking the optimal algorithm for different processing workpieces, thereby achieving the purpose of reducing product debugging cycle, improving production line efficiency and reliability, and reducing total investment costs. It has the advantages of simple structure, stability and reliability, convenience and effectiveness, and improves production efficiency and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an operation front view of a single-arm continuous press line test platform of the utility model;

[0018] Figure 2 This is a top view of the operation of a single-arm continuous stamping line test platform of the utility model;

[0019] Figure 3 This is a left view of the operation of a single-arm continuous stamping line test platform of the utility model;

[0020] Figure 4 This is a working axis view of a single-arm continuous stamping line test platform of the utility model.

[0021] Among them: 1-first single-arm lever, 2-side synchronous pulley, 3-side synchronous belt, 4-upper table, 5-second single-arm lever, 6-lifting platform, 7-lower table, 8-frame, 9-end support frame, 10-servo motor, 11-frame, 12-end articulated rod, 13-synchronous shaft, 14-middle synchronous pulley, 15-middle synchronous belt, 16-middle articulated rod. DETAILED DESCRIPTION

[0022] The present invention is further described clearly and completely below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0024] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0025] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0026] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0027] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0028] The utility model discloses a single-arm continuous punching line test platform. Figure 1-4 As shown, it includes a plurality of frames 8, at least two first single-arm levers 1, a plurality of second single-arm levers 5 and at least two lifting platforms 6.

[0029] In this embodiment, there are four frames 8, which are spaced apart in sequence, and each frame 8 is provided with a lower table 7 and an upper table 4 that can move up and down above the lower table 7. Specifically, the frame 8 includes a frame 11, and a synchronous drive component for driving the upper table 4 to move up and down is provided between the upper table 4 and the frame 11. The synchronous drive component includes a side synchronous belt 3, an intermediate synchronous belt 15, and a side synchronous pulley 2 and an intermediate synchronous pulley 14 respectively used to connect the side synchronous belt 3 and the intermediate synchronous belt 15. The side synchronous pulley 2 and the intermediate synchronous pulley 14 are both installed on a synchronous shaft 13, and the end of the synchronous shaft 13 is connected to a servo motor 10.

[0030] In this embodiment, two first single-arm levers 1 are provided, and the two first single-arm levers 1 are respectively provided at the head and tail ends of the plurality of frames 8 .

[0031] In this embodiment, three second single-arm levers 5 are provided, and the three second single-arm levers 5 are respectively provided between two adjacent frames 8 .

[0032] In this embodiment, two lifting platforms 6 are provided, and the two lifting platforms 6 and the two first single-arm levers 1 are provided at the head and tail ends of the plurality of frames 8 correspondingly.

[0033] When the utility model provides a single-arm continuous stamping line test platform for simulation work, the first single-arm lever 1 at the head end takes the material from the head end lifting platform 6, then adjusts the posture control to place the material on the lower table 7 of the first frame 8, and then the first single-arm lever 1 at the front end moves out, and the upper table 4 of the first frame 8 works downward through its synchronous driving component; when the upper table 4 of the first frame 8 is lifted after completing the action, the second single-arm lever 5 between the first frame and the second frame adjusts the posture to transfer the workpiece to the lower table 7 of the next frame 8, and so on, sequential transportation is realized by carrying out in this order, until the first single-arm lever 1 at the tail end lowers the workpiece to place the tail end lifting platform 6 to complete a complete operation, and a reciprocating cycle is possible.

[0034] To sum up, the utility model provides a single-arm continuous stamping line test platform, which can simulate the actual running trajectory of the single-arm on the stamping line, thereby reducing the product debugging cycle, improving the reliability of the production line, and reducing costs. It has the advantages of simple structure, stability and reliability, convenience and effectiveness, and can improve production efficiency and reduce costs. It has great market value and deserves wide promotion and application.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A single-arm continuous stamping line test platform, characterized in that: include: A plurality of racks (8), wherein the plurality of racks (8) are arranged in sequence, and each rack (8) is provided with a lower table (7) and an upper table (4) capable of moving up and down above the lower table (7); At least two first single-arm levers (1), the two first single-arm levers (1) being respectively arranged at the head and tail ends of the plurality of frames (8); A plurality of second single-arm levers (5), wherein the plurality of second single-arm levers (5) are respectively arranged between any two adjacent frames (8); At least two lifting platforms (6), the two lifting platforms (6) and the two first single-arm levers (1) being arranged at the head and tail ends of the plurality of frames (8) correspondingly.

2. A single-arm continuous stamping line test platform according to claim 1, characterized in that: The racks (8) are provided with four, which are distributed in sequence at intervals.

3. The single-arm continuous stamping line test platform according to claim 1, characterized in that: The first single-arm lever (1) is fixed on the frame (8) via an end support frame (9) and an end hinged rod (12).

4. The single-arm continuous stamping line test platform according to claim 1, characterized in that: The second single-arm lever (5) is fixed between the two frames (8) via an intermediate hinged rod (16).

5. The single-arm continuous stamping line test platform according to claim 1, characterized in that: The frame (8) comprises a frame (11), and a synchronous driving component for driving the upper table (4) to move up and down is arranged between the upper table (4) and the frame (11).

6. The single-arm continuous stamping line test platform according to claim 5, characterized in that: The synchronous drive assembly comprises a side synchronous belt (3), a middle synchronous belt (15), a side synchronous pulley (2) and a middle synchronous pulley (14) respectively used to connect the side synchronous belt (3) and the middle synchronous belt (15), the side synchronous pulley (2) and the middle synchronous pulley (14) are both mounted on a synchronous shaft (13), and the end of the synchronous shaft (13) is connected to a servo motor (10).