Roll pulling platform

By designing a rolling platform that includes automatic loading, precise rolling positioning and self-cleaning functions, the problem of manual operation of the cleaning work of the traditional rolling platform is solved, and the effect of improving production efficiency and ensuring the safety of staff is achieved.

CN222856599UActive Publication Date: 2025-05-13FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202421618776.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-13
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the coil spring production process, the cleaning of the traditional coiling platform requires manual operation, which increases labor intensity and reduces production efficiency.

Method used

A pull-roll platform including a lower rack, a protective cover, a pad, a pull-roller and a cleaning assembly is designed. Automatic loading is achieved through the vibration disk, precise winding positioning is used for infrared sensors, nanocoating is self-cleaning, and production efficiency is improved through vibration rods and robots.

Benefits of technology

It realizes automatic loading and precise rolling, reduces the frequency of manual cleaning, improves production efficiency, and ensures the safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coil spring production, in particular to a coil pulling platform which mainly comprises a lower machine frame. The protective cover is fixedly mounted above the lower rack; the base plate is fixedly mounted at the top of the lower rack; the roll pulling table is fixedly mounted at the top of the base plate; the rolling assembly is fixedly mounted at the top of the base plate and used for rolling the coil spring; the roll pulling assembly comprises a roll pulling air cylinder, the roll pulling air cylinder is fixedly installed on one side of the roll pulling table, and a roll pulling positioning plate is fixedly installed at one end of the roll pulling air cylinder; the cleaning assembly is fixedly mounted at the top of the roll pulling table and used for cleaning the table top; and the cleaning assembly comprises a connecting rod, a cleaning plate is fixedly installed below the connecting rod, adhesion of surface pollutants can be remarkably reduced through a nano coating, self-cleaning is achieved, a roll pulling air cylinder drives the cleaning plate to move during roll pulling, then dust and chippings on the roll pulling table can be cleaned in time, and accumulation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of coil spring production, in particular to a coiling platform. Background Art

[0002] Coil spring, the first spring steel strip, the flat scroll first spring, can continuously provide a large restoring force in a small space. Coil springs are generally used as the power of micro-machines without using electricity, such as the power of mechanical clocks and the power of the timekeeping system; the power of mechanical phonograph records; mechanical music boxes; automatic pianos; the power of string-type toys, etc. When producing coil springs, a pulling and winding platform will be used.

[0003] During the production process, defective products may appear, which may lead to debris, so cleaning is needed. However, in the current traditional technology, the manual cleaning method of the surface of the pull-roll platform requires workers to go to the site in person to operate. They need to use various cleaning tools and cleaning agents to remove dirt and impurities on the platform. This working method not only increases the labor intensity of the workers, but also reduces the production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a rolling platform to solve the problems raised by the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A coiling platform, comprising: a lower frame; a protective cover, fixedly mounted above the lower frame; a pad, fixedly mounted on the top of the lower frame; a coiling platform, fixedly mounted on the top of the pad; a coiling assembly, fixedly mounted on the top of the pad, for coiling a coil spring; the coiling assembly comprises a coiling cylinder, the coiling cylinder is fixedly mounted on one side of the coiling platform, and a coiling positioning plate is fixedly mounted on one end of the coiling cylinder; a cleaning assembly, fixedly mounted on the top of the coiling platform, for cleaning the table surface; the cleaning assembly comprises a connecting rod, the connecting rod The rod is fixedly installed on one side of the roll-pulling positioning plate, a cleaning plate is fixedly installed under the connecting rod, a slide groove is opened on the top surface of the roll-pulling platform, a slider is slidably installed inside the slide groove, a cleaning plate is slidably installed on the top surface of the roll-pulling platform, the bottom surface of the cleaning plate is fixedly connected to the top surface of the slider, a second spring is fixedly installed inside the slide groove, and one end of the second spring is fixedly connected to one side of the slider; a positioning component is fixedly installed on the roll-pulling platform and is used for positioning during rolling; the positioning component includes a positioning groove, and the positioning groove is fixedly installed on the top of the roll-pulling platform.

[0007] Preferably, a support frame is fixedly installed on one side of the roll-pulling platform, and a roll-pulling connecting plate is fixedly installed on one side of the support frame.

[0008] Preferably, a nano coating is fixedly mounted on the top surface of the roll-pulling platform, a first spring is fixedly mounted on the top surface of the cleaning plate, and the top end of the first spring is fixedly connected to the bottom surface of the connecting rod.

[0009] Preferably, mounting plates are detachably fixedly mounted on both sides of the roll-up connecting plate, a mounting groove is provided on one side of the mounting plate, an infrared sensor is fixed inside the mounting groove, and the infrared sensor is electrically connected to an external control device.

[0010] Preferably, a first mounting frame is fixedly mounted on the top surface of the pad, a second mounting frame is fixedly mounted on the top surface of the pad, and manipulators are fixedly mounted below the first mounting frame and the second mounting frame. The two manipulators are of different models and are used to take the coil spring and the wheel respectively.

[0011] Preferably, a vibration rod is fixedly installed on one side of the roll pulling table, one side of the vibration rod is connected to a vibration driving system, a material drop chute is fixedly installed below the lower frame, a support seat is fixedly installed on one side of the lower frame, a material turnover box is fixedly installed on the top surface of the support seat, and a buffer pad is fixedly installed inside the material turnover box.

[0012] Preferably, vibration plates are fixedly mounted on both sides of the lower frame.

[0013] Preferably, a plurality of supporting legs are fixedly mounted on the bottom surface of the lower frame, and a plurality of moving wheels are fixedly mounted on the bottom surface of the lower frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] In the utility model, the wheel and the coil spring are moved and loaded by a vibration plate, and the wheel and the coil spring are simultaneously placed on the winding table for winding with the assistance of a manipulator, so that automatic loading can be realized, saving the time and physical strength of the staff;

[0016] In the utility model, accurate roll positioning can be achieved through infrared sensors, avoiding distortion of both ends during roll forming, which may lead to poor product quality after roll forming.

[0017] In the utility model, the nano coating can significantly reduce the adhesion of surface pollutants and achieve self-cleaning, thereby reducing the frequency of cleaning and maintenance and improving the overall use efficiency of the platform. When rolling, the rolling cylinder drives the cleaning plate to move, so that the dust and debris on the rolling table can be cleaned in time to avoid accumulation, thereby making the table cleaner and tidier.

[0018] In the utility model, the formed products can be pushed into the material chute by the vibration rod, and then stored in the material turnover box, so as to facilitate the subsequent centralized transportation;

[0019] In the utility model, the winding efficiency can be improved through the device, and the safety of the staff can be ensured while increasing the production volume. It also saves time and effort in the cleaning process and avoids affecting the normal production work. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the pad of the utility model;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the support frame of the utility model;

[0024] Figure 5 For the utility model Figure 4 A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the roll-pulling platform of the utility model;

[0026] Figure 7 For the utility model Figure 6 The enlarged three-dimensional structure diagram at B in the middle;

[0027] Figure 8 For the utility model Figure 6 Enlarged schematic diagram of the three-dimensional structure at point C in the middle.

[0028] In the figure: 1. Lower frame; 2. Protective cover; 3. Pad; 4. Roll-pulling table; 5. Roll-pulling cylinder; 6. Support frame; 7. Roll-pulling connecting plate; 8. Nano coating; 9. Positioning groove; 10. Mounting plate; 11. Mounting groove; 12. Infrared sensor; 13. First mounting frame; 14. Second mounting frame; 15. Manipulator; 16. Vibrating rod; 17. Dropping chute; 18. Support seat; 19. Material turnover box; 20. Vibrating plate; 21. Support leg; 22. Moving wheel; 23. Roll-pulling positioning plate; 24. Connecting rod; 25. Cleaning plate; 26. First spring; 27. Slide; 28. Clearing plate; 29. ​​Second spring. DETAILED DESCRIPTION

[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0030] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0031] Example 1: Please refer to Figure 1-Figure 8 The utility model provides a technical solution: a winding platform, including: a lower frame 1; a protective cover 2, fixedly mounted on the upper part of the lower frame 1; a pad 3, fixedly mounted on the top of the lower frame 1; a winding platform 4, fixedly mounted on the top of the pad 3; a winding assembly, fixedly mounted on the top of the pad 3, used to wind the coil spring; the winding assembly includes a winding cylinder 5, the winding cylinder 5 is fixedly mounted on one side of the winding platform 4, and a winding positioning plate 23 is fixedly mounted on one end of the winding cylinder 5; a cleaning assembly, fixedly mounted on the top of the winding platform 4, used to clean the table surface; the cleaning assembly includes a connecting rod 24, A connecting rod 24 is fixedly installed on one side of the roll positioning plate 23, a cleaning plate 25 is fixedly installed below the connecting rod 24, a slide groove 27 is opened on the top surface of the roll platform 4, a slider is slidably installed inside the slide groove 27, a cleaning plate 28 is slidably installed on the top surface of the roll platform 4, the bottom surface of the cleaning plate 28 is fixedly connected to the top surface of the slider, a second spring 29 is fixedly installed inside the slide groove 27, one end of the second spring 29 is fixedly connected to one side of the slider; a positioning component is fixedly installed on the roll platform 4 for positioning during roll pulling; the positioning component includes a positioning groove 9, and the positioning groove 9 is fixedly installed on the top of the roll platform 4.

[0032] The roll-pulling platform 4 can be supported by the lower frame 1 and protected by the protective cover 2 to avoid safety accidents during operation.

[0033] Embodiment 2: Figure 1-Figure 8As shown, a roll-pulling platform disclosed in Example 2 of the utility model has a structure that is basically the same as that in Example 1, except that a support frame 6 is fixedly installed on one side of the roll-pulling platform 4, a roll-pulling connecting plate 7 is fixedly installed on one side of the support frame 6, a nano-coating 8 is fixedly installed on the top surface of the roll-pulling platform 4, and the nano-coating 8 is specifically a super-hydrophobic coating. A first spring 26 is fixed on the top surface of the cleaning plate 25, and the top end of the first spring 26 is fixedly connected to the bottom surface of the connecting rod 24. Removable mounting plates 10 are fixedly installed on both sides of the roll-pulling connecting plate 7, and a mounting groove 11 is opened on one side of the mounting plate 10. An infrared sensor 12 is fixed inside the mounting groove 11, and the infrared sensor 12 is electrically connected to an external control device.

[0034] The coil spring is positioned by the positioning groove 9, and then the coil spring is supported by the coiling connecting plate 7, and then the coiling cylinder 5 is turned on, and the coiling spring can be coiled by the telescopic end of the coiling cylinder 5. When coiling, accurate coiling positioning can be achieved through the infrared sensor 12 to avoid distortion of the two ends during coiling, which leads to poor product quality after coiling. In addition, when coiling, the nano coating 8 can significantly reduce the adhesion of surface pollutants and achieve self-cleaning, thereby reducing the frequency of cleaning and maintenance and improving the overall use efficiency of the platform. The coiling positioning plate 23 can be driven to move by the coiling cylinder 5, and then the cleaning plate 25 can be driven to move. Dust and debris can be removed by the cleaning plate 25, and it is squeezed when it moves to the cleaning plate 28, and then the cleaning plate 28 can be moved along the slide groove 27 by the extension and contraction of the second spring 29. At this time, the inclined surface of the cleaning plate 28 fits with the inclined surface of the cleaning plate 25, so that dust and debris can be pushed to the side.

[0035] Embodiment 3: Figure 1-Figure 8 As shown, a rolling platform disclosed in the third embodiment of the present invention has a structure that is basically the same as that in the second embodiment, except that a first mounting frame 13 is fixedly mounted on the top surface of the pad 3, a second mounting frame 14 is fixedly mounted on the top surface of the pad 3, and a manipulator 15 is fixedly mounted below the first mounting frame 13 and the second mounting frame 14. The two manipulators 15 are of different models and are used to take the coil spring and the wheel respectively. A vibration rod 16 is fixedly mounted on one side of the rolling platform 4, and one side of the vibration rod 16 is connected There is a vibration drive system, a material chute 17 is fixedly installed at the bottom of the lower frame 1, a support seat 18 is fixedly installed on one side of the lower frame 1, a material turnover box 19 is fixedly installed on the top surface of the support seat 18, a buffer pad is fixedly installed inside the material turnover box 19, vibration plates 20 are fixedly installed on both sides of the lower frame 1, and the vibration plates 20 are divided into wheel vibration plates and coil spring vibration plates, a plurality of support legs 21 are fixedly installed on the bottom surface of the lower frame 1, and a plurality of moving wheels 22 are fixedly installed on the bottom surface of the lower frame 1.

[0036] The first mounting frame 13 and the second mounting frame 14 can stably support the manipulator 15, so that the manipulator 15 can be more stable when picking up and avoid falling off. After winding, the formed product can be pushed into the blanking chute 17 by the vibration rod 16. When unloading, the falling product is blocked by the buffer pad to prevent damage when falling, and then falls into the material turnover box 19 for storage, so as to facilitate subsequent centralized transportation. The wheels and the coil spring are moved and loaded by the vibration plate 20, and the whole equipment is supported and fixed by the support legs 21. When moving, the support legs 21 can be folded and the position can be conveniently moved by the moving wheels 22.

[0037] The specific scheme is as follows: when in use, the staff first places the wheel and the coil spring into the corresponding vibration disk 20 respectively, then moves the wheel and the coil spring for loading through the vibration disk 20, and then places the wheel and the coil spring on the winding platform 4 for winding through the manipulator 15, and then positions the coil spring through the positioning groove 9, and then supports the coil spring through the winding connecting plate 7, and then starts the winding cylinder 5, and the coil spring can be wound by running the telescopic end of the winding cylinder 5. When winding, accurate winding positioning can be achieved through the infrared sensor 12 to avoid distortion of the two ends during winding, which leads to poor product quality after winding forming, and when winding, the nano coating 8 can significantly reduce the adhesion of surface pollutants and achieve self-cleaning, thereby reducing the frequency of cleaning and maintenance. After winding, the formed product can be pushed into the blanking trough 17 through the vibration rod 16, and then stored in the material turnover box 19, so as to facilitate subsequent centralized transportation, and the winding efficiency can be improved through this device, while increasing production volume, the safety of staff can also be ensured.

[0038] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary; under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0039] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A rolling platform, characterized in that: include: Lower rack (1); A protective cover (2) is fixedly mounted above the lower frame (1); A pad (3) fixedly mounted on the top of the lower frame (1); A roll-pulling platform (4) is fixedly mounted on the top of the pad (3); A winding assembly is fixedly mounted on the top of the backing plate (3) and is used to wind the coil spring; the winding assembly comprises a winding cylinder (5), the winding cylinder (5) is fixedly mounted on one side of the winding platform (4), and a winding positioning plate (23) is fixedly mounted on one end of the winding cylinder (5); A cleaning component is fixedly mounted on the top of the roll-pulling platform (4) and is used for cleaning the platform surface; the cleaning component comprises a connecting rod (24), the connecting rod (24) is fixedly mounted on one side of the roll-pulling positioning plate (23), a cleaning plate (25) is fixedly mounted below the connecting rod (24), a slide groove (27) is provided on the top surface of the roll-pulling platform (4), a slider is slidably mounted inside the slide groove (27), a cleaning plate (28) is slidably mounted on the top surface of the roll-pulling platform (4), the bottom surface of the cleaning plate (28) is fixedly connected to the top surface of the slider, a second spring (29) is fixedly mounted inside the slide groove (27), and one end of the second spring (29) is fixedly connected to one side of the slider; A positioning component is fixedly mounted on the roll-pulling platform (4) and is used for positioning during rolling; the positioning component comprises a positioning groove (9) which is fixedly mounted on the top of the roll-pulling platform (4).

2. A rolling platform according to claim 1, characterized in that: A support frame (6) is fixedly mounted on one side of the roll-pulling platform (4), and a roll-pulling connecting plate (7) is fixedly mounted on one side of the support frame (6).

3. A rolling platform according to claim 1, characterized in that: A nano coating (8) is fixedly mounted on the top surface of the rolling platform (4), a first spring (26) is fixedly mounted on the top surface of the cleaning plate (25), and the top end of the first spring (26) is fixedly connected to the bottom surface of the connecting rod (24).

4. A rolling platform according to claim 2, characterized in that: A detachable fixed installation plate (10) is fixedly installed on both sides of the pull-roll connection plate (7), and a fixed installation groove (11) is opened on one side of the fixed installation plate (10). An infrared sensor (12) is fixed inside the fixed installation groove (11), and the infrared sensor (12) is electrically connected to an external control device.

5. A rolling platform according to claim 1, characterized in that: A first fixed mounting frame (13) is fixedly mounted on the top surface of the pad (3), and a second fixed mounting frame (14) is fixedly mounted on the top surface of the pad (3). A manipulator (15) is fixedly mounted below the first fixed mounting frame (13) and the second fixed mounting frame (14). The two manipulators (15) are of different models and are used to take the coil spring and the wheel respectively.

6. A rolling platform according to claim 1, characterized in that: A vibration rod (16) is fixedly installed on one side of the roll-pulling platform (4), and a vibration drive system is connected to one side of the vibration rod (16). A material drop chute (17) is fixedly installed below the lower frame (1), and a support seat (18) is fixedly installed on one side of the lower frame (1). A material turnover box (19) is fixedly installed on the top surface of the support seat (18), and a buffer pad is fixedly installed inside the material turnover box (19).

7. A rolling platform according to claim 1, characterized in that: Vibration plates (20) are fixedly mounted on both sides of the lower frame (1).

8. The rolling platform according to claim 1, characterized in that: A plurality of supporting legs (21) are fixedly mounted on the bottom surface of the lower frame (1), and a plurality of moving wheels (22) are fixedly mounted on the bottom surface of the lower frame (1).