Turnover welding device for welding elbow machining
By designing a cleaning device in the flip welding device, using the motor to drive the threaded rod and the moving plate to drive the scraper to clean the welding slag on the bracket, the problem of difficulty in cleaning the welding slag is solved and the effectiveness of the device is improved.
Patent Information
- Application Number
- CN202421799388.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the elbow welding process, high-temperature welding slag is prone to fall on the bottom of the bracket and adheres to the surface of the bracket, making it difficult to clean, affecting the use effect of the bracket and the flip welding device.
A cleaning device including a placement block, a second motor, a threaded rod, a moving plate and a scraper is designed. The threaded rod and a moving plate are driven to rotate and move through the second motor. The scraper scrapes at the bottom of the bracket to clean the dropped welding slag.
The welding slag on the bracket is effectively cleaned, preventing the welding slag from adhering to the surface of the bracket after cooling, and improving the effectiveness of the bracket and flip welding device.
Smart Images
Figure CN222857171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a flip welding device for processing welding elbows. Background Art
[0002] The flip welding device is a device that changes the orientation of the workpiece through a flipping motion so that the welding robot can obtain an ideal processing position.
[0003] When using the flip welding device to process and weld the elbow, the elbow can be fixed to the rotating frame, and then the first motor on the bracket is started, so that the first motor drives the elbow to rotate and flip, and then the elbow changes its position to perform subsequent elbow welding. When welding the elbow, some high-temperature welding slag will fall to the bottom of the bracket. After the welding slag cools, it will adhere to the surface of the bracket, making it difficult to clean the welding slag, thereby affecting the subsequent use of the bracket, and further causing problems that affect the use effect of the flip welding device. Utility Model Content
[0004] The utility model proposes a flip welding device for welding elbows to solve the problem that when welding elbows, part of the high-temperature welding slag will fall on the bottom of the bracket, and after the welding slag is cooled, it will adhere to the surface of the bracket, making it difficult to clean the welding slag, thereby affecting the subsequent use of the bracket, and further affecting the use effect of the flip welding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a flip welding device for welding elbow processing, comprising a bracket, a first motor is provided on both sides of the bracket, a rotating frame is provided at the output end of the first motor, a cleaning device is provided at the bottom of the bracket, the cleaning device comprises a placement block, the placement block is fixedly connected to the bracket, one side of the placement block is fixedly connected to the second motor, the output end of the second motor is fixedly connected to a threaded rod, the threaded rod is rotatably connected to the placement block, one side of the threaded rod is fixedly threadedly connected to a moving plate, one side of the moving plate is fixedly connected to a scraper, and the size of the scraper is adapted to the size of the bracket.
[0006] The effect achieved by the above components is: when using the flip welding device to process and weld the elbow, the elbow can be fixed to the rotating frame, and then the first motor on the bracket is started, so that the first motor drives the elbow to rotate and flip, and then the elbow changes its position to perform subsequent elbow welding. When the welding slag falls to the bottom of the bracket, the second motor on the side of the placement block can be started, so that the second motor drives the threaded rod to rotate, and then the threaded rod drives the moving plate to move, and then the moving plate drives the scraper to scrape at the bottom of the bracket, so that the scraper cleans the welding slag on the bracket. By using the cleaning device, the welding slag that falls on the bracket can be scraped and cleaned to avoid the welding slag from adhering to the surface of the bracket after cooling, which makes it difficult to clean the welding slag, thereby affecting the subsequent use of the bracket, thereby improving the use effect of the flip welding device.
[0007] Preferably, a guide block is provided at the upper end of the placement block, and one side of the guide block is obliquely arranged at the upper end of the placement block.
[0008] The effect achieved by the above components is: by using the guide block, the welding slag on the upper end of the placement block is guided and moved, so that the welding slag falls to the bottom of the bracket and is cleaned by the scraper.
[0009] Preferably, one side of the placement block is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the movable plate.
[0010] The effect achieved by the above components is: by using the limit rod, the moving track of the moving plate is restricted, so that the moving plate can move more stably.
[0011] Preferably, a reinforcing block is fixedly connected to one side of the movable plate, and a side of the reinforcing block away from the movable plate is fixedly connected to the scraper.
[0012] The effect achieved by the above components is: by using the reinforcing block, the connection strength between the scraper and the movable plate is improved, thereby avoiding the occurrence of stress deformation at the connection between the scraper and the movable plate.
[0013] Preferably, a collecting device is provided on one side of the bracket, and the collecting device includes a fixed block, the fixed block is fixedly connected to the bracket, a clamping block is inserted on one side of the fixed block, and a collecting frame is clamped on one side of the clamping block, and the size of the collecting frame is adapted to the size of the bracket.
[0014] The effect achieved by the above components is: when the scraper scrapes the welding slag on the bracket, the welding slag will fall into the collection frame for collection. After the collection frame is full, move the card block to separate the card block from the collection frame, and then centrally process the welding slag inside the collection frame. Then, place one side of the collection frame into a fixed block, and then fix it with the card block, so that the collection frame is re-fixed to one side of the bracket to collect subsequent welding slag. By using the collection device, the welding slag cleaned from the bracket can be collected, and then the subsequent centralized processing of the welding slag is facilitated.
[0015] Preferably, a magnet is fixedly connected to one side of the fixing block, and an iron sheet is fixedly connected to one side of the clamping block, and the iron sheet is magnetically attracted to the magnet.
[0016] The effect achieved by the above components is that when the card block is fixed to the collection frame, the magnet on the fixing block can adsorb the iron sheet on the card block, so that the card block is not easy to separate from the collection frame.
[0017] Preferably, a connecting rope is fixedly connected to one side of the fixing block, and a side of the connecting rope away from the fixing block is fixedly connected to the clamping block.
[0018] The effect achieved by the above components is: by using the connecting rope to connect the card block and the fixed block, the accidental loss of the card block can be avoided.
[0019] Preferably, auxiliary frames are fixedly connected to both sides of the collecting frame, and the cross-section of the auxiliary frames is U-shaped.
[0020] The effect achieved by the above components is: by using the auxiliary frame, the contact area between the collection frame and the operator is increased, so that the collection frame can be moved more easily.
[0021] In summary, the beneficial effects of the utility model are:
[0022] By using a cleaning device, the welding slag that falls on the bracket can be scraped and cleaned to prevent the welding slag from adhering to the surface of the bracket after cooling, making the welding slag difficult to clean, thereby affecting the subsequent use of the bracket, thereby improving the use effect of the flip welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a three-dimensional structural schematic diagram of the cleaning device of the utility model;
[0025] Figure 3 For this utility model Figure 2 A magnified image of point A;
[0026] Figure 4 For this utility model Figure 1 Enlarged view of point B.
[0027] Legend: 1. Bracket; 2. Cleaning device; 21. Placement block; 22. Second motor; 23. Threaded rod; 24. Moving plate; 25. Scraper; 26. Guide block; 27. Limit rod; 28. Reinforcement block; 3. Collecting device; 31. Fixed block; 32. Block; 33. Collecting frame; 34. Magnet; 35. Iron sheet; 36. Connecting rope; 37. Auxiliary frame; 4. First motor; 5. Rotating frame. DETAILED DESCRIPTION
[0028] Reference Figure 1-4 As shown, this embodiment discloses a flip welding device for welding elbow processing, including a bracket 1, a first motor 4 is provided on both sides of the bracket 1, a rotating frame 5 is provided at the output end of the first motor 4, and a cleaning device 2 is provided at the bottom of the bracket 1.
[0029] Reference Figure 1-4 As shown, the present embodiment discloses a cleaning device 2 including a placement block 21, the placement block 21 is fixedly connected to the bracket 1, a second motor 22 is fixedly connected to one side of the placement block 21, a threaded rod 23 is fixedly connected to the output end of the second motor 22, the threaded rod 23 is rotatably connected to the placement block 21, a movable plate 24 is fixedly threadedly connected to one side of the threaded rod 23, a scraper 25 is fixedly connected to one side of the movable plate 24, and the size of the scraper 25 is adapted to the size of the bracket 1. When the flip welding device is used to process and weld the elbow, the elbow can be fixed to the rotating frame 5, and then the first motor 4 on the bracket 1 is started, so that the first motor 4 drives the elbow to rotate and flip, and then the elbow changes its position to perform subsequent elbow welding. When the welding slag falls to the bottom of the bracket 1, the second motor 22 on the side of the placement block 21 can be started, so that the second motor 22 drives the threaded rod 23 to rotate, and then the threaded rod 23 drives the movable plate 24 to move, and then the movable plate 24 drives the scraper 25 to scrape at the bottom of the bracket 1, so that the scraper 25 cleans the welding slag on the bracket 1. By using the cleaning device 2, the welding slag that falls on the bracket 1 can be scraped and cleaned to avoid the welding slag from adhering to the surface of the bracket 1 after cooling, making the welding slag difficult to clean, thereby affecting the subsequent use of the bracket 1, thereby improving the use effect of the flip welding device.
[0030] Reference Figure 1-4As shown, the present embodiment discloses that a guide block 26 is provided at the upper end of the placement block, and one side of the guide block 26 is obliquely arranged at the upper end of the placement block 21. By using the guide block 26, the welding slag at the upper end of the placement block 21 is guided and moved, so that the welding slag falls to the bottom of the bracket 1 and is cleaned by the scraper 25. A limiting rod 27 is fixedly connected to one side of the placement block 21, and the limiting rod 27 is slidably connected to the movable plate 24. By using the limiting rod 27, the moving trajectory of the movable plate 24 is limited, so that the movable plate 24 can move more stably. A reinforcing block 28 is fixedly connected to one side of the movable plate 24, and the side of the reinforcing block 28 away from the movable plate 24 is fixedly connected to the scraper 25. By using the reinforcing block 28, the connection strength between the scraper 25 and the movable plate 24 is improved to avoid the occurrence of force deformation at the connection between the scraper 25 and the movable plate 24.
[0031] Reference Figure 1-4 As shown, the embodiment discloses that a collecting device 3 is provided on one side of the bracket 1, and the collecting device 3 includes a fixing block 31, the fixing block 31 is fixedly connected to the bracket 1, a clamping block 32 is inserted on one side of the fixing block 31, and a collecting frame 33 is clamped on one side of the clamping block 32, and the size of the collecting frame 33 is adapted to the size of the bracket 1. When the scraper 25 scrapes off the welding slag on the bracket 1, the welding slag will fall into the inside of the collecting frame 33 for collection. After the collecting frame 33 is full, the clamping block 32 is moved to separate the clamping block 32 from the collecting frame 33, and then the welding slag inside the collecting frame 33 is centrally processed, and then one side of the collecting frame 33 is placed in the fixing block 31, and then fixed by the clamping block 32, so that the collecting frame 33 is re-fixed to one side of the bracket 1 to collect the subsequent welding slag. By using the collecting device 3, the welding slag cleaned from the bracket 1 can be collected, and then it is convenient to centrally process the welding slag later.
[0032] Reference Figure 1-4 As shown, the present embodiment discloses that a magnet 34 is fixedly connected to one side of the fixed block 31, and an iron sheet 35 is fixedly connected to one side of the card block 32, and the iron sheet 35 is magnetically attracted to the magnet 34. When the card block 32 fixes the collection frame 33, the magnet 34 on the fixed block 31 can adsorb the iron sheet 35 on the card block 32, so that the card block 32 is not easily separated from the collection frame 33. A connecting rope 36 is fixedly connected to one side of the fixed block 31, and the side of the connecting rope 36 away from the fixed block 31 is fixedly connected to the card block 32. By using the connecting rope 36, the card block 32 is connected to the fixed block 31 to avoid the accidental loss of the card block 32. Auxiliary frames 37 are fixedly connected to both sides of the collection frame 33, and the cross-section of the auxiliary frame 37 is U-shaped. By using the auxiliary frame 37, the contact area between the collection frame 33 and the operator is increased, so that the collection frame 33 can be moved more easily.
[0033] Working principle: When using the flip welding device to process and weld the elbow, the elbow can be fixed to the rotating frame 5, and then the first motor 4 on the bracket 1 is started, so that the first motor 4 drives the elbow to rotate and flip, and then the elbow changes its position to perform subsequent elbow welding. When the welding slag falls to the bottom of the bracket 1, the second motor 22 on the side of the placement block 21 can be started, so that the second motor 22 drives the threaded rod 23 to rotate, and then the threaded rod 23 drives the moving plate 24 to move. At this time, the moving track of the moving plate 24 is limited by using the limit rod 27, and then the moving plate 24 with the reinforcement block 28 drives the scraper 25 to scrape at the bottom of the bracket 1, so that the scraper 25 cleans the welding slag on the bracket 1. By using the cleaning device 2, the welding slag falling on the bracket 1 can be scraped and cleaned to avoid the welding slag from adhering to the surface of the bracket 1 after cooling, which makes it difficult to clean the welding slag, thereby affecting the subsequent use of the bracket 1, thereby improving the use effect of the flip welding device.
[0034] When the scraper 25 scrapes the welding slag on the bracket 1, the welding slag will fall into the inside of the collecting frame 33 for collection. After the collecting frame 33 is full, the block 32 with the connecting rope 36 is moved to separate the block 32 from the collecting frame 33, and then the welding slag inside the collecting frame 33 is centrally processed through the auxiliary frame 37, and then one side of the collecting frame 33 is placed in the fixed block 31, and then fixed by the block 32. At this time, the magnet 34 on the fixed block 31 can adsorb the iron sheet 35 on the block 32, and then the collecting frame 33 is re-fixed to one side of the bracket 1 to collect the subsequent welding slag. By using the collecting device 3, the welding slag cleaned from the bracket 1 can be collected, and then the subsequent centralized processing of the welding slag is convenient.
Claims
1. A flip welding device for welding elbow processing, comprising a bracket (1), characterized in that: A first motor (4) is provided on both sides of the bracket (1); a rotating frame (5) is provided at the output end of the first motor (4); a cleaning device (2) is provided at the bottom of the bracket (1); the cleaning device (2) comprises a placement block (21); the placement block (21) is fixedly connected to the bracket (1); a second motor (22) is fixedly connected to one side of the placement block (21); a threaded rod (23) is fixedly connected to the output end of the second motor (22); the threaded rod (23) is rotatably connected to the placement block (21); a moving plate (24) is fixedly threadedly connected to one side of the threaded rod (23); a scraper (25) is fixedly connected to one side of the moving plate (24); the size of the scraper (25) is adapted to the size of the bracket (1).
2. The flip welding device for welding elbow processing according to claim 1 is characterized in that: A guide block (26) is provided at the upper end of the placement block, and one side of the guide block (26) is arranged obliquely at the upper end of the placement block (21).
3. The flip welding device for welding elbow processing according to claim 2 is characterized in that: One side of the placement block (21) is fixedly connected to a limiting rod (27), and the limiting rod (27) is slidably connected to the moving plate (24).
4. The flip welding device for welding elbow processing according to claim 3 is characterized in that: A reinforcing block (28) is fixedly connected to one side of the movable plate (24), and a side of the reinforcing block (28) away from the movable plate (24) is fixedly connected to the scraper (25).
5. The flip welding device for welding elbow processing according to claim 4 is characterized in that: A collecting device (3) is provided on one side of the bracket (1), the collecting device (3) comprising a fixing block (31), the fixing block (31) being fixedly connected to the bracket (1), a clamping block (32) being inserted on one side of the fixing block (31), a collecting frame (33) being clamped on one side of the clamping block (32), and the size of the collecting frame (33) being compatible with the size of the bracket (1).
6. The flip welding device for welding elbow processing according to claim 5 is characterized in that: A magnet (34) is fixedly connected to one side of the fixed block (31), and an iron sheet (35) is fixedly connected to one side of the clamping block (32); the iron sheet (35) and the magnet (34) are magnetically attracted to each other.
7. The flip welding device for welding elbow processing according to claim 6 is characterized in that: A connecting rope (36) is fixedly connected to one side of the fixing block (31), and a side of the connecting rope (36) away from the fixing block (31) is fixedly connected to the clamping block (32).
8. The flip welding device for welding elbow processing according to claim 7 is characterized in that: Auxiliary frames (37) are fixedly connected to both sides of the collecting frame (33); the cross section of the auxiliary frame (37) is U-shaped.