Coil spring machining and assembling machine
By using a frequency regulator and acoustic wave generator in the vibrating disk, combining vibration and acoustic wave technology, the frequency is dynamically adjusted to adapt to different loadings, and the problem of difficult to efficiently sort and convey materials under different loadings is solved, achieving efficient and stable material transportation and reducing energy consumption.
Patent Information
- Application Number
- CN202421606027.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
When traditional vibrating discs face different loadings, it is difficult to achieve efficient material sorting and transportation, resulting in increased active material during light loads and reduced material fluidity during heavy loads, resulting in limited material fluidity and stability.
By setting a frequency regulator and acoustic wave generator in the vibration disk, combining vibration and acoustic wave technology, the vibration frequency and acoustic wave frequency are dynamically adjusted to adapt to different loading volumes and improve the sorting and conveying efficiency of materials.
It realizes efficient material sorting and transportation under various loading states, improves vibration efficiency, reduces energy consumption, and reduces material blockage and residue, and improves production continuity and stability.
Smart Images
Figure CN222857260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coil spring processing, in particular to a coil spring processing and assembling machine. Background Art
[0002] The coil spring processing and assembly machine is mainly used to assemble coil springs and wheels. During the assembly process, a vibration plate is usually used. The vibration plate refers to the material being put into the vibration plate for processing or separation, and the material is transported.
[0003] Traditional vibrating plates usually achieve material conveying through a fixed vibration frequency. However, this method often finds it difficult to achieve efficient material sorting and conveying when faced with different load capacities. Under light load conditions, the material may become too active due to the high vibration frequency, resulting in increased collision and friction between the materials, thereby reducing the fluidity of the material. Under heavy load conditions, the material fluidity will decrease due to the low vibration frequency, resulting in material accumulation and blockage on the vibrating plate, thereby limiting the fluidity and stability of the material under light or heavy load conditions. Utility Model Content
[0004] The purpose of the utility model is to provide a coil spring processing and assembling machine to solve the problems raised by the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A coil spring processing and assembly machine, comprising:
[0007] Unloading rack;
[0008] A support frame is arranged on the outside of the unloading frame;
[0009] An electric box is arranged on one side of the unloading rack;
[0010] The air source is arranged on the side of the unloading rack outside the electric box;
[0011] An assembly component is arranged at the top of the unloading rack and is used for coil spring processing and assembly;
[0012] A feeding assembly is arranged at the top end of the support frame and is used for feeding the coil spring and the wheel;
[0013] The unloading component is arranged at the top end of the inner cavity of the unloading rack and is used for unloading the finished parts.
[0014] Preferably, the assembly component includes a winding mechanism, which is installed at the top of the unloading rack, a coil spring knocking mechanism is installed at the top of the unloading rack outside the winding mechanism, and a winding electric cylinder is installed on one side of the winding mechanism.
[0015] Preferably, the feeding assembly includes a wheel vibration disk body and a coil spring vibration disk body, the wheel vibration disk body and the coil spring vibration disk body are installed at the top of the support frame, the inner cavities of the wheel vibration disk body and the coil spring vibration disk body are both installed with vibration motors, one end of the vibration motor is installed with a frequency regulator, the bottom ends of the inner cavities of the wheel vibration disk body and the coil spring vibration disk body are both installed with sound wave generators, one side of the wheel vibration disk body and the coil spring vibration disk body are both installed with controllers, and the outer sides of the wheel vibration disk body and the coil spring vibration disk body are both installed with manipulators.
[0016] Preferably, the material discharge assembly comprises a material discharge chute, the material discharge chute is installed in the inner cavity of the material discharge rack, and a collection box is installed on the surface of the material discharge chute.
[0017] Preferably, a mechanical protective cover is installed at the top of the unloading rack outside the assembly component, a cabinet door is installed in the inner cavity of the mechanical protective cover, and a safety visual window is installed in the inner cavity of the cabinet door.
[0018] Preferably, a touch screen is installed on the surface of the cabinet door.
[0019] Preferably, an emergency stop button is installed on the surface of the cabinet door.
[0020] Preferably, a lighthouse is installed on the top of the mechanical protective cover.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The utility model adjusts the vibration frequency to adapt to different loading amounts, which not only improves the adaptability and flexibility of the vibration plate, but also ensures efficient material sorting and transportation under various loading conditions, thereby improving vibration efficiency and reducing energy consumption.
[0023] The utility model combines the sonic technology and innovatively adds a sonic emitter in the working area of the vibrating plate. The synergistic effect of sonic waves and vibration greatly improves the sorting and conveying efficiency of materials, reduces material blockage and residue, and improves production continuity and stability.
[0024] The utility model can automatically assemble the coil spring and the wheel without manual intervention, thereby improving efficiency and avoiding the phenomenon that the machine may cause harm to the human body due to manual intervention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0026] Figure 2 This is a disassembly diagram of the utility model;
[0027] Figure 3It is a cross-sectional view of the utility model;
[0028] Figure 4 It is a partial enlarged view of the utility model.
[0029] In the figure: 1. unloading rack; 101. support frame; 102. electric box; 103. air source; 2. winding mechanism; 201. winding cylinder; 3. wheel vibration plate body; 301. coil spring vibration plate body; 302. vibration motor; 303. frequency regulator; 304. sound wave generator; 305. controller; 306. manipulator; 4. unloading chute; 401. collection box; 5. mechanical protection cover; 501. cabinet door; 502. safety visual window; 6. touch screen; 7. emergency stop button; 8. lighthouse. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0032] Example 1: Please refer to Figure 1-4 The utility model provides a technical solution: a coil spring processing and assembly machine, comprising: a feed frame 1; a support frame 101, arranged on the outside of the feed frame 1; an electric box 102, arranged on one side of the feed frame 1; an air source 103, arranged on one side of the feed frame 1 outside the electric box 102; an assembly component, arranged on the top of the feed frame 1, for coil spring processing and assembly; a loading component, arranged on the top of the support frame 101, for loading coil springs and wheels; a loading component, arranged on the top of the inner cavity of the feed frame 1, for unloading finished parts;
[0033] By setting a material unloading rack 1, the material unloading rack 1 is mainly used to install the assembly components;
[0034] By setting a support frame 101, the support frame 101 is mainly used to install the wheel vibration plate body 3 and the coil spring vibration plate body 301;
[0035] By setting up an electric box 102, the electric box 102 is mainly used to provide electric energy for the machine;
[0036] By setting the air source 103, the air source 103 is mainly used to provide compressed air to the cylinder.
[0037] Embodiment 2: Figure 2 As shown, a coil spring processing and assembly machine disclosed in the second embodiment of the present invention has a structure that is basically the same as that in the first embodiment, except that the assembly assembly includes a coiling mechanism 2, which is mounted on the top of a material rack 1, a coil spring striking mechanism is mounted on the top of the material rack 1 outside the coiling mechanism 2, and a coiling electric cylinder 201 is mounted on one side of the coiling mechanism 2;
[0038] When the wheel and the coil spring are placed on the winding mechanism 2 at the same time, the coil spring cylinder fixes them. At this time, the winding electric cylinder 201 pushes it to the coil spring knocking mechanism. The knocking cylinder of the coil spring knocking mechanism knocks the top of the coil spring. At this time, the winding electric cylinder 201 extends out, so that the coil spring automatically wraps the wheel. After wrapping is completed, the winding electric cylinder 201 is retracted. At this time, the blanking cylinder and the locking cylinder run at the same time. At this time, the blanking hole is opened, and the finished product falls into the inner cavity of the blanking trough 4 through the blanking hole.
[0039] Embodiment 3: Figures 1 to 4 As shown, a coil spring processing and assembly machine disclosed in the third embodiment of the present invention has a structure that is basically the same as that in the first embodiment, except that a feeding assembly includes a wheel vibration disk body 3 and a coil spring vibration disk body 301, the wheel vibration disk body 3 and the coil spring vibration disk body 301 are mounted on the top of the support frame 101, the inner cavities of the wheel vibration disk body 3 and the coil spring vibration disk body 301 are both equipped with a vibration motor 302, one end of the vibration motor 302 is equipped with a frequency regulator 303, the bottom ends of the inner cavities of the wheel vibration disk body 3 and the coil spring vibration disk body 301 are both equipped with a sound wave generator 304, one side of the wheel vibration disk body 3 and the coil spring vibration disk body 301 are both equipped with a controller 305, and the outer sides of the wheel vibration disk body 3 and the coil spring vibration disk body 301 are both equipped with a manipulator 306;
[0040] By providing the wheel vibration plate body 3 and the coil spring vibration plate body 301, the inner cavities of the wheel vibration plate body 3 and the coil spring vibration plate body 301 are mainly used to load the wheel and the coil spring;
[0041] By setting a vibration motor 302, the vibration motor 302 is connected to the wheel vibration plate body 3 and the coil spring vibration plate body 301 to provide a vibration source;
[0042] By setting a frequency regulator 303, the frequency regulator 303 is connected to the vibration motor 302 to adjust the vibration frequency to adapt to different load amounts;
[0043] By setting a sound wave generator 304, the sound wave generator 304 is set in the working area of the wheel vibration plate body 3 and the coil spring vibration plate body 301, connected to the controller 305, and cooperates with the vibration to enhance the fluidity of the material. The sound wave generator 304 can adjust the sound wave frequency and intensity according to the material characteristics and sorting requirements to optimize the material conveying effect;
[0044] By setting a controller 305, the controller 305 is used to control the emission frequency of the sound wave generator 304 and the vibration frequency of the vibration motor 302, so as to achieve the synergistic effect of the sound wave and the vibration;
[0045] During the feeding process, the vibration motor 302 and the sound wave generator 304 are started, and the vibration frequency is adjusted by the frequency regulator 303, and the emission frequency of the sound wave generator 304 is controlled by the controller 305, so that the wheel vibration plate body 3 and the coil spring vibration plate body 301 vibrate, so that the wheel and the coil spring are fed, and the wheel in the inner cavity of the wheel vibration plate body 3 enters the inner cavity of the linear vibrator of the wheel vibration plate body 3 through vibration, and enters the inner cavity of the lifting cylinder through the linear vibrator. At this time, the manipulator 306 of the wheel vibration plate body 3 is started, and the transverse cylinder of the manipulator 306 drives the wheel flat claw to move, so as to move the wheel in the inner cavity of the lifting cylinder. Grabbing is performed. After the grabbing is completed, the transverse cylinder drives the wheel flat claw and the wheel to move to the winding mechanism 2. At the same time, the coil spring in the inner cavity of the coil spring vibration disk body 301 enters the inner cavity of the linear vibrator of the coil spring vibration disk body 301 through vibration, and enters the inner cavity of the offset cylinder through the linear vibrator. At this time, the manipulator 306 of the coil spring vibration disk body 301 is started, and the transverse cylinder of the manipulator 306 drives the wheel flat claw to move. After moving to the specified position, the slide cylinder drives the coil spring clamp to move to grab the coil spring in the inner cavity of the offset cylinder. After the grabbing is completed, the transverse cylinder drives the coil spring clamp and the coil spring to move to the winding mechanism 2 for simultaneous unloading.
[0046] Embodiment 4: Figure 1 As shown, a coil spring processing and assembly machine disclosed in the fourth embodiment of the present utility model has a structure that is basically the same as that in the first embodiment, except that the blanking assembly includes a blanking chute 4, which is installed in the inner cavity of the blanking frame 1, and a collection box 401 is installed on the surface of the blanking chute 4;
[0047] When the coil spring is assembled, the blanking cylinder and the locking cylinder operate simultaneously, at which time the blanking hole opens, and the finished product falls into the inner cavity of the blanking trough 4 through the blanking hole, and is moved through the blanking trough 4 to the inner cavity of the collection box 401 for collection.
[0048] Embodiment 5: Figure 1As shown, a coil spring processing and assembly machine disclosed in the fifth embodiment of the utility model has a structure that is basically the same as that in the first embodiment, except that a mechanical protective cover 5 is installed at the top of the unloading rack 1 outside the assembly component, a cabinet door 501 is installed in the inner cavity of the mechanical protective cover 5, and a safety visual window 502 is installed in the inner cavity of the cabinet door 501;
[0049] The mechanical protection cover 5 is provided to prevent operation accidents and damage to the machine.
[0050] By setting the cabinet door 501, the cabinet door 501 and the connection groove of the mechanical protective cover 5 are installed with a safety interlock, model D4NS-4DF, plug-in type, when the cabinet door 501 is opened, the machine stops running, and during the maintenance, the lock tongue is locked, and the equipment can continue to run after manual reset;
[0051] By setting a safety visual window 502, the safety visual window 502 is made of an acrylic plate with a thickness of ≥5mm, and is mainly used to facilitate users to observe the operation of the machine.
[0052] The door opening machine stops running, is under maintenance, and the deadbolt is locked. The equipment can continue to operate only after manual reset.
[0053] Example 6: Figure 1 As shown, a coil spring processing and assembly machine disclosed in the sixth embodiment of the present invention has a structure that is substantially the same as that in the fifth embodiment, except that a touch screen 6 is installed on the surface of the cabinet door 501;
[0054] By setting the touch screen 6, the touch screen 6 has display and touch functions and is mainly used to control the machine.
[0055] Embodiment 7: Figure 1 As shown, a coil spring processing and assembly machine disclosed in the seventh embodiment of the present utility model has a structure that is substantially the same as that in the fifth embodiment, except that an emergency stop button 7 is installed on the surface of the cabinet door 501;
[0056] The emergency stop button 7 is mainly installed in some transmission parts of machines that may directly or indirectly cause harm to the human body under abnormal circumstances, so as to achieve protective measures. When in use, the emergency stop button 7 is pressed to stop the machine from running, and it can only be restarted after the emergency stop button 7 is manually reset.
[0057] Embodiment 8: Figure 1 As shown, a coil spring processing and assembly machine disclosed in the eighth embodiment of the present utility model has a structure that is substantially the same as that in the fifth embodiment, except that a lighthouse 8 is installed on the top of the mechanical protective cover 5;
[0058] By setting the lighthouse 8, the lighthouse 8 lights up green during normal operation of the device, lights up yellow when the device stops, and lights up red when a failure occurs in the device.
[0059] The specific scheme is as follows: start the vibration motor 302 and the sound wave generator 304, and adjust the vibration frequency through the frequency regulator 303, and control the emission frequency of the sound wave generator 304 through the controller 305, so that the wheel vibration disk body 3 and the coil spring vibration disk body 301 vibrate, so that the wheel and the coil spring are loaded, and the wheel in the inner cavity of the wheel vibration disk body 3 enters the inner cavity of the linear vibrator of the wheel vibration disk body 3 through vibration, and enters the inner cavity of the lifting cylinder through the linear vibrator. At this time, the manipulator 306 of the wheel vibration disk body 3 is started, and the transverse cylinder of the manipulator 306 drives the wheel flat claw to move, and grabs the wheel in the inner cavity of the lifting cylinder. After the grabbing is completed, the transverse cylinder drives the wheel flat claw and the wheel to move to the winding mechanism 2, and at the same time, the coil spring in the inner cavity of the coil spring vibration disk body 301 enters the inner cavity of the linear vibrator of the coil spring vibration disk body 301 through vibration. , and enters the inner cavity of the offset cylinder through the linear vibrator. At this time, the manipulator 306 of the coil spring vibration disk body 301 is started, and the transverse cylinder of the manipulator 306 drives the wheel flat claw to move. After moving to the specified position, the slide cylinder drives the coil spring clamp to move to grab the coil spring in the inner cavity of the offset cylinder. After the grabbing is completed, the transverse cylinder drives the coil spring clamp and the coil spring to move to the winding mechanism 2 for simultaneous unloading. When the wheel and the coil spring are placed on the winding mechanism 2 at the same time, the coil spring cylinder fixes it. At this time, the winding electric cylinder 201 pushes it to the coil spring knocking mechanism, and the knocking cylinder of the coil spring knocking mechanism knocks the top of the coil spring. At this time, the winding electric cylinder 201 extends out to make the coil spring automatically wrap the wheel. After wrapping is completed, the winding electric cylinder 201 is retracted. At this time, the blanking cylinder and the locking cylinder are running at the same time. At this time, the blanking hole is opened, and the finished product falls into the inner cavity of the blanking trough 4 through the blanking hole.
[0060] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary; under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0061] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A coil spring processing and assembly machine, characterized in that: include: Unloading rack (1); A support frame (101) is arranged on the outside of the unloading frame (1); An electrical box (102) is arranged on one side of the unloading rack (1); An air source (103) is arranged on one side of the unloading rack (1) outside the electric box (102); An assembly component is arranged on the top of the unloading frame (1) and is used for processing and assembling the coil spring; A loading assembly, arranged at the top end of the support frame (101), for loading the coil spring and the wheel; The unloading assembly is arranged at the top end of the inner cavity of the unloading rack (1) and is used for unloading finished parts.
2. A coil spring processing and assembly machine according to claim 1, characterized in that: The assembly component comprises a winding mechanism (2), wherein the winding mechanism (2) is installed at the top of a material unloading rack (1), a coil spring striking mechanism is installed inside the winding mechanism (2), and a winding electric cylinder (201) is installed on one side of the winding mechanism (2).
3. The coil spring processing and assembly machine according to claim 1, characterized in that: The feeding assembly comprises a wheel vibration disk body (3) and a coil spring vibration disk body (301), wherein the wheel vibration disk body (3) and the coil spring vibration disk body (301) are mounted on the top of a support frame (101), a vibration motor (302) is mounted in the inner cavity of the wheel vibration disk body (3) and the coil spring vibration disk body (301), a frequency regulator (303) is mounted at one end of the vibration motor (302), a sound wave generator (304) is mounted at the bottom end of the inner cavity of the wheel vibration disk body (3) and the coil spring vibration disk body (301), a controller (305) is mounted on one side of the wheel vibration disk body (3) and the coil spring vibration disk body (301), and a manipulator (306) is mounted on the outer side of the wheel vibration disk body (3) and the coil spring vibration disk body (301).
4. The coil spring processing and assembly machine according to claim 1, characterized in that: The material discharge assembly comprises a material discharge chute (4), the material discharge chute (4) is installed in the inner cavity of the material discharge rack (1), and a collection box (401) is installed on the surface of the material discharge chute (4).
5. The coil spring processing and assembly machine according to claim 1, characterized in that: A mechanical protective cover (5) is installed at the top of the unloading rack (1) outside the assembly component, a cabinet door (501) is installed in the inner cavity of the mechanical protective cover (5), and a safety visual window (502) is installed in the inner cavity of the cabinet door (501).
6. The coil spring processing and assembly machine according to claim 5, characterized in that: A touch screen (6) is installed on the surface of the cabinet door (501).
7. The coil spring processing and assembly machine according to claim 5, characterized in that: An emergency stop button (7) is installed on the surface of the cabinet door (501).
8. The coil spring processing and assembly machine according to claim 5, characterized in that: A lighthouse (8) is installed on the top of the mechanical protection cover (5).