Switching dust removal device for cutting machine

By designing a switching dust removal device installed under the cutting platform of the CNC cutting machine, the existing devices are bulky, high energy consumption and high cost, and efficient and low-cost smoke capture is achieved, and work efficiency and space utilization are improved.

CN222857454UActive Publication Date: 2025-05-13SHANDONG MCGEEK INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421880385.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The dust removal devices of existing CNC cutting machines are bulky, have high energy consumption and high cost, and need to move with the cutting machine, which affects working efficiency and space utilization.

Method used

A switching dust removal device for cutting machines is designed, installed under the cutting platform, and a square dust removal pipe and vacuum cleaner are used to control the opening and closing through the pulling unit, combining the heat insulation board and the dust coupling board group to achieve smoke collection without moving.

Benefits of technology

It improves the flue gas capture efficiency, reduces the additional cost of dust removal, reduces the heavy weight and energy consumption of the device, and improves work efficiency and space utilization.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222857454U_ABST
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Abstract

A switching dust removal device for a cutting machine is installed in a table leg support of a cutting platform of the cutting machine and comprises a dust removal pipeline arranged around the inner side of the cutting platform, a plurality of first openings are formed in the inward side of the dust removal pipeline, and the first openings are connected with a dust collection part; the dust collection part comprises a baffle, and a second opening matched with the first opening is formed in the baffle; one side away from the first opening is sequentially connected with a sandwich plate and a fixed plate, a movable plate is movably inserted into the sandwich plate, a third opening is formed in the fixed plate, and the movable plate is connected with a drawing unit and can control opening and closing of the third opening in the fixed plate and the first opening in the baffle; the dust receiving plate set is arranged on the lower portion of the cutting platform and connected with the dust suction part, and the dust suction part sucks dust on the dust receiving plate set. According to the device, dust collection can be completed under the cutting platform without moving, the dust collection efficiency is improved, and the additional cost of dust removal is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for numerical control cutting machines, in particular to a switching dust removal device for cutting machines, which is mainly composed of a dust removal pipeline, a dust suction part, a dust receiving plate group and a pipe joint located below a cutting platform. Background Art

[0002] A cutting machine is a device that drives a machine tool to move and drives cutting tools to cut objects. A large amount of smoke and dust is generated during the cutting process, which pollutes the air and endangers the health of workers.

[0003] In order to improve the above situation, patent CN108772403A discloses a dust removal device dedicated to CNC cutting machines. The smoke collection device is installed on one side of the CNC cutting machine, and cooperates with fans, pipes, dust hoods and other components to collect smoke and dust generated by sheet material unloading when the equipment is turned on. However, the device is exposed to the outside of the cutting machine, which is easy to affect manual operations and reduce the utilization of effective space.

[0004] Invention patent CN105234524A published on January 3, 2016 discloses a dust removal device for a CNC cutting machine, in which a smoke collector is arranged under the cutting platform, the smoke collector is connected to the flue, the collector follows the cutter to collect smoke, and the collected smoke is discharged outdoors or discharged outdoors after being filtered by a dust filter. Although this patent solves the dust removal problem, the smoke collector and the flue need to move longitudinally with the crossbeam and end beam of the cutting machine during operation, and the device is bulky, energy-intensive, and costly. Utility Model Content

[0005] In order to improve the capture efficiency of plate cutting smoke and reduce the additional cost of dust removal, the utility model provides a device under the cutting platform that can complete smoke collection without moving, and the utility model provides a switching dust removal device for a cutting machine.

[0006] The technical scheme of the utility model is as follows: a switching dust removal device for a cutting machine is installed inside the leg support of a cutting platform of the cutting machine, and is characterized in that it includes: a dust removal duct, which is arranged around the inner side of the cutting platform, and has a plurality of first openings on the inner side, and the first openings are connected to a dust suction part outside; the dust suction part includes a baffle, and a second opening adapted to the first opening is arranged on the baffle; a side of the baffle away from the first opening is connected in sequence to a sandwich plate and a fixed plate, a movable plate is movably inserted in the sandwich plate, and a third opening is arranged on the fixed plate, and the movable plate is connected to a pumping unit, which can control the opening and closing of the third opening on the fixed plate and the first opening on the baffle; a dust collecting plate group, which is arranged at the lower part of the cutting platform and connected to the dust suction part, and the dust suction part absorbs dust on the dust collecting plate group.

[0007] The dust removal duct is a square duct structure, the inner side is a vertical surface, and the first opening is a square; the second opening on one side of the baffle is a square opening, and the other side is equipped with a pumping unit; the third opening of the fixed plate is a plurality of square openings, and the total size is not greater than the second opening size. The opening sizes are matched with each other to achieve the purpose of dust collection.

[0008] The outer edges of the fixed plate, the sandwich plate and the baffle plate away from the pumping unit overlap. The three are arranged in an overlapping manner, and the height is not less than the height of the dust removal duct opening, so as to achieve the purpose of dust removal opening and closing.

[0009] The sandwich plate is a U-shaped structure with one side opening, the opening facing the side of the pumping unit, the opening size matches the first opening, and a movable plate is arranged inside. The movable plate includes a shielding plate and a connecting portion, the shielding plate is inserted into the sandwich plate opening, and a fourth opening having the same number as the third opening is arranged thereon, the connecting portion is connected to the pumping unit, and the fourth opening can overlap with the third opening position when the pumping unit pulls. The movable plate is pulled out of the sandwich plate, and each opening cooperates with dust removal, and the movable plate is inserted into the sandwich plate to stop dust collection.

[0010] The dust collecting part also includes: a heat insulation board, and the pumping unit is covered with a heat insulation board on the side away from the dust removal pipeline and the upper part. The temperature of the newly processed dust is too high, which can easily cause damage to the pumping unit. The heat insulation board protects the pumping unit from being burned.

[0011] The dust collection duct is arranged in a U-shape, and the dust collection part is symmetrically arranged on the left and right sides of the length direction of the dust collection duct. The dust collecting plate group includes a horizontal plate and two inclined plates. The two inclined plates are symmetrically arranged in a V-shape on both sides of the dust collection part. The two ends are respectively connected to the dust collection duct, and the bottom is connected to the horizontal plate, and the horizontal plate is flush with the bottom of the dust collection duct.

[0012] An external pipe joint is connected to the dust removal pipeline, and the other side of the pipe joint is connected to an external negative pressure source. An opening is arranged at the overlapping part of the dust removal pipeline and the pipe joint to provide dust removal power for the whole device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached picture:

[0014] Figure 1 This is a schematic diagram of the overall structure of a switchable dust removal device for a cutting machine in Example 1;

[0015] Figure 2 This is a schematic diagram of the partial structure of a switchable dust removal device for a cutting machine in Example 1;

[0016] Figure 3 This is a schematic diagram of the partial structure of a switchable dust removal device for a cutting machine in Example 1;

[0017] Figure 4 This is a schematic diagram of the partial structure of a switchable dust removal device for a cutting machine in Example 1;

[0018] Figure 5 This is a schematic diagram of the partial structure of a switchable dust removal device for a cutting machine in Example 1;

[0019] Figure 6 This is a schematic diagram of the partial structure of a switchable dust removal device for a cutting machine in Example 1;

[0020] Figure 7 This is a schematic diagram of the overall structure of a switchable dust removal device for a cutting machine in Example 1.

[0021] The components represented by the reference numerals in the figure are:

[0022] 1. Dust removal duct; 2. Dust suction part; 201. Baffle; 202. Interlayer plate; 203. Movable plate; 204. Fixed plate; 205. Pumping unit; 206. Heat insulation plate; 3. Dust collecting plate group; DETAILED DESCRIPTION

[0023] The exemplary embodiments of the present disclosure will be described in more detail below in conjunction with the accompanying drawings. It should be noted that these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. The present disclosure can be implemented in various forms and should not be limited by the embodiments described herein.

[0024] Example 1

[0025] See also Figure 1 and Figure 2 A switching dust removal device for a cutting machine in this embodiment 1 includes: a dust removal duct 1, which is arranged around the inner side of a cutting platform and has a plurality of square first openings on the inner side, and the first openings are connected to a dust suction part 2 on the outside; the dust suction part 2 includes a baffle 201, and a second opening adapted to the first opening is provided on the baffle 201; the baffle 201 is connected to a sandwich plate 202 and a fixed plate 204 in sequence on the side away from the first opening, a movable plate 203 is movably inserted in the sandwich plate 202, and a third opening is provided on the fixed plate 204, and the movable plate 203 is connected to a pumping unit 205, which can control the opening and closing of the third opening on the fixed plate 204 and the first opening on the baffle 201; a dust collecting plate group 3 is arranged at the lower part of the cutting platform and connected to the dust suction part 2, and the dust suction part 2 absorbs dust on the dust collecting plate group 3.

[0026] The dust removal duct 1 is a square duct, and the first opening is a square opening. Compared with a circular tube, a square tube is better for fixing other structures on the surface. A circular tube has to take into account the sliding of the surface structure and is difficult to install. The square opening is on one side of the dust removal duct 1, which can absorb dust with maximum efficiency. Compared with a circular opening, the utilization rate of the first opening is improved.

[0027] The second opening on one side of the baffle 201 is a square opening, and the other side is equipped with a pumping unit 205; the second opening of the baffle 201 has the same shape and size as the first opening, which can better adapt to the whole.

[0028] The sandwich plate 202 is a U-shaped structure with one side open. Figure 5 , the opening faces the side of the pulling unit 205, and a movable plate 203 is arranged inside. The movable plate 203 has the same thickness as the sandwich plate 202, and includes a shielding plate and a connecting portion, the connecting portion is connected to the pulling unit 205, and the shielding plate is inserted in the opening of the sandwich plate 202, and can overlap with the third opening position when the pulling unit 205 is pulled, so as to control the opening and closing of the dust suction part 2.

[0029] The third openings of the fixed plate 204 are a plurality of square openings, the width of the third openings is equal to the spacing between two adjacent third openings, and the total size is not greater than the size of the second openings. The shielding plate of the movable plate 203 is provided with fourth openings of the same shape and number as the third openings. When in use, when the movable plate 203 is only pulled by a fourth opening width, the third opening and the fourth opening can be aligned to achieve the dust removal function, save the pulling distance, shorten the working time of the pulling unit 205, and improve the efficiency. At the same time, the plate is maximized, and the effect is better than other openings such as circular shapes; when it is necessary to stop, the shielding plate can be fully inserted into the sandwich plate 202 to turn off the dust removal function of the dust suction part 2.

[0030] Furthermore, under the same negative pressure source condition, by controlling the overlapping area of ​​the third opening and the fourth opening, the dust suction capacity of the dust suction part 2 can be effectively adjusted. The smaller the overlapping area, the stronger the dust suction capacity of the dust suction part 2 is, so as to cope with different processing environments respectively.

[0031] The outer edges of the fixed plate 204, the sandwich plate 202 and the baffle plate 201 away from the pumping unit overlap. During the production process, the design of edge overlap facilitates unified cutting for the next step of processing, improves processing efficiency, and combines Figure 6 Screw holes are provided at the four corners of the three, and the positions of the screw holes cooperate with each other. They can be connected layer by layer through studs and then fixed on the dust removal duct 1. The fixed plate 204, the sandwich plate 202 and the baffle 201 are arranged in an overlapping manner as a whole, and the height is greater than the opening height of the dust removal duct 1, ensuring that the purpose of opening and closing the dust removal part can be achieved.

[0032] The pumping unit 205 is in the form of a cylinder, which has a small size and high efficiency. It can maintain stable output during rapid start and rapid stop, has good adaptability, and does not generate sparks or overheating in actual applications. It is very suitable for pumping the movable plate 203.

[0033] The dust collecting part 2 also includes: a heat insulation board 206, and the pumping unit 205 is covered with a heat insulation board 206 on the side away from the dust removal pipe 1 and the upper part. Figure 3 and Figure 4 The temperature of the newly processed dust is extremely high, which can easily damage the pumping unit 205. The heat insulation plate 206 protects the pumping unit 205 from being burned. The heat insulation plate 206 is arranged on the movement route of the pumping unit 205 to protect the pumping unit 205 from contacting the dust.

[0034] The dust removal pipeline 1 is arranged in a U-shaped pattern, the dust collection part 2 is arranged symmetrically on both sides of the length direction of the dust removal pipeline 1, and the dust receiving plate group 3 includes a horizontal plate and two inclined plates. Figure 7 The two inclined plates are symmetrically arranged in a V shape on both sides of the dust collection part 2, and the two ends are connected to the dust collection pipe 1 respectively, and the bottom is connected to the horizontal plate, and the horizontal plate is flush with the bottom of the dust collection pipe 1. It is used to receive the dust falling from the cutting platform and improve the dust collection efficiency of the dust collection part 2.

[0035] To facilitate the installation and fixation of the dust collecting plate group 3, horizontally arranged square tubes are respectively provided on both sides of the dust suction part 2, and fifth openings are respectively opened on both sides of the inclined plate. The length of the fifth opening is greater than the height of the square tube. The fifth opening of the inclined plate is inserted into the square tube, and the inclined plate can be fixed at a preset angle, which is convenient for installation.

[0036] An external pipe joint is connected to the dust removal pipe 1, an opening of the dust removal pipe 1 covered by the pipe joint, the other side of the pipe joint is externally connected to a negative pressure source, and an opening is arranged at the part where the dust removal pipe 1 and the pipe joint overlap, so as to provide dust removal power for the whole device.

[0037] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or additions, subtractions or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A switching dust removal device for a cutting machine, installed inside the cutting platform leg support of the cutting machine, characterized in that: include: A dust removal duct (1) is arranged around the inner side of the cutting platform and has a plurality of first openings on the inner side, wherein the first openings are externally connected to the dust suction unit (2); The dust suction part (2) comprises a baffle (201), and a second opening adapted to the first opening is provided on the baffle (201); The baffle (201) is connected in sequence to a sandwich plate (202) and a fixed plate (204) on a side away from the first opening; a movable plate (203) is movably inserted in the sandwich plate (202); a third opening is provided on the fixed plate (204); the movable plate (203) is connected to a pumping unit (205) and is capable of controlling the opening and closing of the third opening on the fixed plate (204) and the first opening on the baffle (201); The dust collecting plate group (3) is arranged at the lower part of the cutting platform and is connected to the dust collecting part (2). The dust collecting part (2) absorbs the dust on the dust collecting plate group (3).

2. A switching dust removal device for a cutting machine according to claim 1, characterized in that: The dust removal duct (1) is a square duct structure, with dust removal parts arranged on the left and right sides in the length direction, and the first opening is square.

3. A switching dust removal device for a cutting machine according to claim 1, characterized in that: A second opening is provided on one side of the baffle (201), and a pumping unit (205) is mounted on the other side. The pumping unit (205) is covered with a heat insulation board (206) on the side away from the dust removal duct (1) and on the upper part.

4. A switching dust removal device for a cutting machine according to claim 1, characterized in that: The third opening of the fixing plate (204) is a plurality of square openings, the total size of which is not greater than the size of the second opening.

5. A switching dust removal device for a cutting machine according to claim 1, characterized in that: The sandwich plate (202) is a U-shaped structure with an opening on one side, the opening facing the pumping unit (205), the size of the opening matches the first opening, and a movable plate (203) is arranged inside the sandwich plate.

6. A switching dust removal device for a cutting machine according to claim 5, characterized in that: The movable plate (203) comprises a shielding plate and a connecting portion, wherein the shielding plate is inserted into the opening of the sandwich plate (202) and has fourth openings thereon, the same number as the third openings, the connecting portion being connected to the pulling unit (205), and the fourth openings being able to overlap with the third openings when pulled by the pulling unit (205).

7. A switching dust removal device for a cutting machine according to claim 2, characterized in that: The pumping unit (205) is covered with a heat insulation plate (206) on one side away from the dust removal pipe (1) and on the upper part.

8. A switching dust removal device for a cutting machine according to claim 6, characterized in that: The size of the third opening is the same as the size of the fourth opening, and the width of the third opening is equal to the distance between two adjacent third openings.

9. A switching dust removal device for a cutting machine according to claim 1, characterized in that: The outer edges of the fixed plate (204), the sandwich plate (202) and the baffle plate (201) at one end away from the pumping unit (205) overlap.

10. A switching dust removal device for a cutting machine according to claim 2, characterized in that: The dust collection duct is arranged in a U-shape, and the dust collection part is symmetrically arranged on the left and right sides of the length direction of the dust collection duct. The dust receiving plate group (3) includes a horizontal plate and two inclined plates, and the two inclined plates are symmetrically arranged in a V-shape on both sides of the dust collection part (2), with both ends respectively connected to the dust collection duct and the bottom connected to the horizontal plate, and the horizontal plate is flush with the bottom of the dust collection duct.

Citation Information

Patent Citations

  • Dust removal device of numerical control cutting machine

    CN105234524A

  • Dust removing device dedicated to computer numerical control cutter

    CN108772403A