Polishing and dust removing equipment for nodular cast iron profile machining
By designing a grinding and dust removal equipment for ductile iron profile processing that includes adjustment, processing and dust removal components, the problem that existing equipment cannot grind and dust removal at the same time on the inside and outside of ductile iron profiles is solved, and efficient grinding and effective dust removal effects are achieved.
Patent Information
- Application Number
- CN202421776160.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing grinding and dust removal equipment for processing ductile iron profiles cannot grind and dust removal treatments at the same time, resulting in low grinding and dust removal efficiency.
A grinding and dust removal equipment for processing ductile iron profiles is designed, including adjustment components, processing components and dust removal components. The adjustment assembly is used to adjust the ductile iron profiles from multiple angles. The processing assembly includes an electric push rod and a grinding roller for grinding and grinding at the same time. The dust removal assembly achieves dust removal while grinding through a conveyor pump and a filter box.
The interior and exterior of the ductile iron profile are simultaneously polished, improving the efficiency and effect of polishing, and at the same time, the dust removal components are used to avoid the flying of metal debris and ensuring the safety of staff.
Smart Images

Figure CN222857498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ductile iron profile processing, in particular to a grinding and dust removal device for ductile iron profile processing. Background Art
[0002] The cast iron pipe of the grinding and dust removal equipment for ductile iron profile processing is a tubular cast iron profile among the cast iron profiles of the grinding and dust removal equipment for ductile iron profile processing. When the cast iron pipe of the grinding and dust removal equipment for ductile iron profile processing is being ground, the inner surface is ground and the outer surface is ground. The inner surface grinding is usually performed by inserting a rotating grinding rod into the ductile iron pipe for grinding. The existing grinding and dust removal equipment for ductile iron profile processing cannot simultaneously grind and dust the ductile iron profile being ground during use, which makes the grinding and dust removal efficiency low, that is, most of them grind the surface and inner surface of the ductile iron profile separately.
[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0004] In view of the problems in the related technology, the utility model proposes a grinding and dust removal equipment for processing ductile iron profiles to overcome the above technical problems existing in the existing related technology.
[0005] To this end, the specific technical solutions adopted by the utility model are as follows:
[0006] A grinding and dust removal device for processing ductile iron profiles comprises a base, an adjusting component is arranged on the base, a ductile iron profile is arranged in the adjusting component, a processing component is arranged on one side of the adjusting component, a dust removal component is arranged on the processing component, the dust removal component is in contact with the ductile iron profile, and part of the dust removal component is arranged at one end of the base.
[0007] Furthermore, in order to better adjust the ductile iron profile at multiple angles, the adjustment assembly includes a first motor, which is installed on one side of the base by bolts, and the output shaft of the first motor is provided with a first rotating rod through a coupling, and a placement seat is fixedly provided on the first rotating rod, and second motors are provided on both sides of the placement seat through support frames.
[0008] Furthermore, the output shaft of the second motor is provided with a first adjusting gear, the first adjusting gear is meshed with a second adjusting gear, the second adjusting gear is provided with a second rotating rod, one end of the second rotating rod passes through the placement seat, the second rotating rod is provided with a plurality of conveying guide wheels, the placement seat is provided with a placement groove, the conveying guide wheel is arranged in the placement groove, and the conveying guide wheel is in contact with the ductile iron profile.
[0009] Furthermore, in order to better ensure that multiple positions of the ductile iron profile are polished simultaneously, the processing assembly includes multiple electric push rods, the electric push rods are arranged on one side of the placement seat, and the moving end of the electric push rod is provided with a lower pressure block, the lower pressure block is arranged as a hollow structure, and multiple adjusting springs and telescopic rods are arranged on the lower pressure block, and a polishing block is arranged at one end of the adjusting spring and the telescopic rod.
[0010] Furthermore, the processing assembly also includes multiple fixed seats, which are symmetrically arranged on the base. A third motor is arranged on the fixed seat through a mounting frame. The output shaft of the third motor is arranged with a threaded rod and a guide rod through a coupling. A movable seat is connected to the threaded rod and the guide rod, and a fourth motor is arranged on the movable seat.
[0011] Furthermore, the output shaft of the fourth motor is provided with a third adjusting gear, a plurality of adjusting racks are meshedly connected to the third adjusting gear, a grinding roller is provided on the adjusting rack, and the grinding roller is provided as a hollow structure.
[0012] Furthermore, in order to better ensure the dust removal effect, the dust removal assembly includes a delivery pump, which is arranged on the base. The input end of the delivery pump is connected to a delivery pipe, one end of the delivery pipe is connected to a first diversion pipe, one end of the first diversion pipe is connected to the lower pressure block, and the first diversion pipe is connected to the inside of the lower pressure block, and a plurality of input holes are opened on the lower pressure block.
[0013] Furthermore, a second diversion pipe is connected to the delivery pipe, the second diversion pipe is connected to the grinding roller, and the second diversion pipe is connected to the inside of the grinding roller. A plurality of collecting covers are connected to the grinding roller, and a filter box is connected to the delivery pipe. The output end of the filter box and the delivery pump is connected to an output pipe.
[0014] The beneficial effects of the utility model are as follows: by setting up a processing component, the inside and the outside of the ductile iron profile can be polished simultaneously, thereby ensuring the polishing processing effect and efficiency of the ductile iron profile; at the same time, by cooperating with the adjustment component, the ductile iron profile can be polished at multiple angles during the processing, thereby further ensuring the polishing effect; by setting up a dust removal component, dust removal can be achieved while polishing during the polishing process, thereby avoiding flying of metal debris caused by polishing and causing harm to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1This is a schematic diagram of the structure of a grinding and dust removal equipment for ductile iron profile processing according to an embodiment of the utility model Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the structure of a grinding and dust removal equipment for ductile iron profile processing according to an embodiment of the utility model Figure 2 ;
[0018] Figure 3 The schematic diagram of the structure of the adjustment component of the grinding and dust removal equipment for ductile iron profile processing according to the embodiment of the utility model Figure 1 ;
[0019] Figure 4 The structure of the adjustment component of the grinding and dust removal equipment for ductile iron profile processing according to the embodiment of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 5 This is a schematic diagram of the structure of a grinding and dust removal equipment processing component for ductile iron profile processing according to an embodiment of the utility model Figure 1 ;
[0021] Figure 6 This is a schematic diagram of the structure of a grinding and dust removal equipment processing component for ductile iron profile processing according to an embodiment of the utility model Figure 2 ;
[0022] Figure 7 The utility model is a schematic diagram of the structure of a dust removal component of a grinding and dust removal equipment for processing ductile iron profiles according to an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Base; 2. Adjustment assembly; 201. First motor; 202. First rotating rod; 203. Placement seat; 204. Second motor; 205. First adjustment gear; 206. Second adjustment gear; 207. Second rotating rod; 208. Conveying guide wheel; 3. Ductile iron profile; 4. Processing assembly; 401. Electric push rod; 402. Lower pressure block; 403. Adjustment spring; 404. Telescopic rod; 405. Grinding block; 406. Fixed seat; 407, third motor; 408, threaded rod; 409, guide rod; 410, movable seat; 411, fourth motor; 412, third adjusting gear; 413, adjusting rack; 414, grinding roller; 5, dust removal assembly; 501, delivery pump; 502, delivery pipe; 503, first shunt pipe; 504, input hole; 505, second shunt pipe; 506, collection cover; 507, filter box; 6, placement slot; 7, output pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] According to an embodiment of the utility model, a grinding and dust removal device for processing ductile iron profiles is provided.
[0027] Embodiment 1;
[0028] like Figure 1-7 As shown, according to an embodiment of the utility model, a grinding and dust removal device for processing ductile iron profiles includes a base 1, an adjusting component 2 is arranged on the base 1, and is used to adjust the ductile iron profile 3 at multiple angles, the ductile iron profile 3 is arranged in the adjusting component 2, a processing component 4 is arranged on one side of the adjusting component 2, and is used to grind the ductile iron profile 3, a dust removal component 5 is arranged on the processing component 4, and is used to remove dust from the grinding metal debris, the dust removal component 5 is in contact with the ductile iron profile 3, and part of the dust removal component 5 is arranged at one end of the base 1;
[0029] The processing assembly 4 includes two electric push rods 401, which are arranged on one side of the placement seat 203. A pressing block 402 is arranged at the moving end of the electric push rod 401. The pressing block 402 is arranged as a hollow structure. A plurality of adjusting springs 403 and a telescopic rod 404 are arranged on the pressing block 402. A grinding block 405 is arranged at one end of the adjusting spring 403 and the telescopic rod 404.
[0030] The processing assembly 4 also includes a plurality of fixed seats 406, which are symmetrically arranged on the base 1. A third motor 407 is arranged on the fixed seat 406 through a mounting frame. The output shaft of the third motor 407 is provided with a threaded rod 408 and a guide rod 409 through a coupling. A movable seat 410 is connected to the threaded rod 408 and the guide rod 409. A fourth motor 411 is arranged on the movable seat 410. A third adjusting gear 412 is arranged on the output shaft of the fourth motor 411. A plurality of adjusting racks 413 are meshed and connected to the third adjusting gear 412, and the adjusting racks 413 are connected to the movable seat 410. A grinding roller 414 is arranged on the adjusting rack 413, and the grinding roller 414 is arranged as a hollow structure.
[0031] In actual application, when the ductile iron profile 3 needs to be polished, the ductile iron profile 3 is placed in the placement seat 203, and then the electric push rod 401 is started through the external controller, and then the moving end of the electric push rod 401 drives the lower pressing block 402 to move from top to bottom, so as to limit the ductile iron profile 3. When limiting, the adjustment spring 403 cooperates with the telescopic rod 404 and the polishing block 405 to ensure the polishing effect, and then the third motor 407 is started through the external controller, and then the output shaft of the third motor 407 drives the threaded rod 408 to rotate, and then the moving seat 410 is on the threaded rod 408 and the guide rod 409, thereby driving the grinding roller 414 on the moving seat 410 to enter the ductile iron profile 3, and then the fourth motor 411 is started through the external controller, and then the fourth motor 411 drives the third adjusting gear 412 to rotate, and then the third adjusting gear 412 and the two adjusting racks 413 are engaged with each other to drive the grinding roller 414 to move, so that the inner diameter of the ductile iron profile 3 can be limited, and then the inside and outside of the ductile iron profile 3 can be polished at the same time by cooperating with the adjusting component 2, so as to ensure the processing efficiency of the ductile iron profile 3.
[0032] Embodiment 2:
[0033] like Figure 1-7 As shown, according to a grinding and dust removal equipment for processing ductile iron profiles according to an embodiment of the utility model, the adjustment component 2 includes a first motor 201, the first motor 201 is installed on one side of the base 1 by bolts, the output shaft of the first motor 201 is provided with a first rotating rod 202 through a coupling, a placement seat 203 is fixedly provided on the first rotating rod 202, and a second motor 204 is provided on both sides of the placement seat 203 through a support frame, the output shaft of the second motor 204 is provided with a first adjusting gear 205, the first adjusting gear 205 is meshedly connected with a second adjusting gear 206, the second adjusting gear 206 is provided with a second rotating rod 207, one end of the second rotating rod 207 passes through the placement seat 203, a plurality of conveying guide wheels 208 are provided on the second rotating rod 207, a placement groove 6 is opened on the placement seat 203, and the conveying guide wheel 208 is arranged in the placement groove 6, and the conveying guide wheel 208 is in contact with the ductile iron profile 3.
[0034] In actual application, when the polished ductile iron profile 3 needs to be output, the first motor 201 is started through an external controller, and then the output shaft of the first motor 201 drives the first rotating rod 202 to rotate 90 degrees, and the placement seat 203 is tilted, so that the ductile iron profile 3 in the placement seat 203 can be taken out;
[0035] When it is necessary to grind and remove dust from multiple positions of the ductile iron profile 3, the second motor 204 is started through an external controller, and then the output shaft of the second motor 204 drives the first adjusting gear 205 to rotate, and then the first adjusting gear 205 and the second adjusting gear 206 engage with each other to drive the second rotating rod 207 to rotate, and then the conveying guide wheel 208 on the second rotating rod 207 rotates, so that the ductile iron profile 3 that is limited is ground and dusted in multiple ranges.
[0036] Embodiment three;
[0037] like Figure 1-7 As shown, according to a grinding and dust removal equipment for ductile iron profile processing according to an embodiment of the utility model, the dust removal component 5 includes a delivery pump 501, and the delivery pump 501 is arranged on a base 1. The input end of the delivery pump 501 is connected to a delivery pipe 502, one end of the delivery pipe 502 is connected to a first diversion pipe 503, one end of the first diversion pipe 503 is connected to the lower pressing block 402, and the first diversion pipe 503 is connected to the inside of the lower pressing block 402, and a plurality of input holes 504 are provided on the lower pressing block 402, the delivery pipe 502 is connected to a second diversion pipe 505, the second diversion pipe 505 is connected to a grinding roller 414, and the second diversion pipe 505 is connected to the inside of the grinding roller 414, and a plurality of collecting hoods 506 are connected to the grinding roller 414, the delivery pipe 502 is connected to a filter box 507, and the filter box 507, the output end of the delivery pump 501 is connected to an output pipe 7.
[0038] In actual application, when flying objects are generated during the grinding process of the ductile iron profile 3, the delivery pump 501 is started through an external controller, and then the delivery pump 501 generates suction, and then the metal debris generated by the grinding is collected through the input hole 504 and the collection cover 506, and then enters the first diversion pipe 503 and the second diversion pipe 505, and then the collected metal debris is filtered through the cooperation of the delivery pipe 502 and the filter box 507, so that multiple grinding positions of the ductile iron profile 3 can be collected and dusted.
[0039] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0040] In summary, with the aid of the above technical solution of the utility model, when the ductile iron profile 3 needs to be polished, the ductile iron profile 3 is placed in the placement seat 203, and then the electric push rod 401 is started through the external controller, and then the moving end of the electric push rod 401 drives the lower pressing block 402 to move from top to bottom, so as to limit the ductile iron profile 3. When limiting, the adjustment spring 403 cooperates with the telescopic rod 404 and the polishing block 405 to ensure the polishing effect, and then the third motor 407 is started through the external controller, and then the output shaft of the third motor 407 drives the threaded rod 408 to rotate, and then the movable seat 410 moves on the threaded rod 408 and the guide rod 409, thereby driving the grinding roller 414 on the moving seat 410 to enter the ductile iron profile 3, and then the fourth motor 411 is started by the external controller, and then the fourth motor 411 drives the third adjusting gear 412 to rotate, and then the third adjusting gear 412 and the two adjusting racks 413 are meshed with each other to drive the grinding roller 414 to move, so that the inner diameter of the ductile iron profile 3 can be limited, and then the inside and outside of the ductile iron profile 3 can be polished at the same time by cooperating with the adjusting component 2, so as to ensure the processing efficiency of the ductile iron profile 3;
[0041] When the polished ductile iron profile 3 needs to be output, the first motor 201 is started by an external controller, and then the output shaft of the first motor 201 drives the first rotating rod 202 to rotate 90 degrees, and the placement seat 203 is tilted, so that the ductile iron profile 3 in the placement seat 203 can be taken out;
[0042] When it is necessary to grind and remove dust from multiple positions of the ductile iron profile 3, the second motor 204 is started through an external controller, and then the output shaft of the second motor 204 drives the first adjusting gear 205 to rotate, and then the first adjusting gear 205 and the second adjusting gear 206 are meshed with each other to drive the second rotating rod 207 to rotate, and then the conveying guide wheel 208 on the second rotating rod 207 rotates, so that the ductile iron profile 3 that is limited is grinded and dusted in multiple ranges;
[0043] When flying objects are generated during the grinding process of the ductile iron profile 3, the delivery pump 501 is started through the external controller, and then the delivery pump 501 generates suction, and then the metal debris generated by the grinding is collected through the input hole 504 and the collection cover 506, and then enters the first diversion pipe 503 and the second diversion pipe 505, and then the collected metal debris is filtered through the cooperation of the delivery pipe 502 and the filter box 507, so that multiple grinding positions of the ductile iron profile 3 can be collected and dusted.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A grinding and dust removal equipment for ductile iron profile processing, characterized in that: The invention comprises a base (1), an adjusting component (2) being arranged on the base (1), a ductile iron profile (3) being arranged inside the adjusting component (2), a processing component (4) being arranged on one side of the adjusting component (2), a dust removal component (5) being arranged on the processing component (4), the dust removal component being in contact with the ductile iron profile (3), and a part of the dust removal component (5) being arranged at one end of the base (1).
2. The grinding and dust removal equipment for ductile iron profile processing according to claim 1 is characterized in that: The adjustment assembly (2) comprises a first motor (201), the first motor (201) being mounted on one side of the base (1) by means of bolts, the output shaft of the first motor (201) being provided with a first rotating rod (202) via a coupling, a placement seat (203) being fixedly provided on the first rotating rod (202), and second motors (204) being provided on both sides of the placement seat (203) via support frames.
3. The grinding and dust removal equipment for ductile iron profile processing according to claim 2 is characterized in that: The output shaft of the second motor (204) is provided with a first adjusting gear (205), the first adjusting gear (205) is meshedly connected with a second adjusting gear (206), the second adjusting gear (206) is provided with a second rotating rod (207), one end of the second rotating rod (207) passes through the placement seat (203), a plurality of conveying guide wheels (208) are provided on the second rotating rod (207), a placement groove (6) is provided on the placement seat (203), the conveying guide wheel (208) is arranged in the placement groove (6), and the conveying guide wheel (208) is in contact with the ductile iron profile (3).
4. The grinding and dust removal equipment for ductile iron profile processing according to claim 3 is characterized in that: The processing assembly (4) comprises a plurality of electric push rods (401), the electric push rods (401) being arranged on one side of the placement seat (203), a lower pressing block (402) being arranged at the movable end of the electric push rod (401), the lower pressing block (402) being arranged as a hollow structure, a plurality of adjusting springs (403) and telescopic rods (404) being arranged on the lower pressing block (402), and a grinding block (405) being arranged at one end of the adjusting spring (403) and the telescopic rod (404).
5. The grinding and dust removal equipment for ductile iron profile processing according to claim 4 is characterized in that: The processing assembly (4) further comprises a plurality of fixed seats (406), wherein the fixed seats (406) are symmetrically arranged on the base (1), a third motor (407) is arranged on the fixed seat (406) via a mounting frame, an output shaft on the third motor (407) is arranged with a threaded rod (408) and a guide rod (409) via a coupling, a movable seat (410) is connected to the threaded rod (408) and the guide rod (409), and a fourth motor (411) is arranged on the movable seat (410).
6. The grinding and dust removal equipment for ductile iron profile processing according to claim 5 is characterized in that: The output shaft of the fourth motor (411) is provided with a third adjusting gear (412), a plurality of adjusting racks (413) are meshedly connected to the third adjusting gear (412), a grinding roller (414) is provided on the adjusting rack (413), and the grinding roller (414) is configured as a hollow structure.
7. The grinding and dust removal equipment for ductile iron profile processing according to claim 6 is characterized in that: The dust removal component (5) includes a delivery pump (501), which is arranged on the base (1); the delivery pump (501) is connected to a delivery pipe (502) at its input end; one end of the delivery pipe (502) is connected to a first diversion pipe (503); one end of the first diversion pipe (503) is connected to the lower pressing block (402), and the first diversion pipe (503) is communicated with the inside of the lower pressing block (402); and a plurality of input holes (504) are provided on the lower pressing block (402).
8. The grinding and dust removal equipment for processing ductile iron profiles according to claim 7, characterized in that: The delivery pipe (502) is connected to a second shunt pipe (505), the second shunt pipe (505) is connected to the grinding roller (414), and the second shunt pipe (505) is communicated with the inside of the grinding roller (414), the grinding roller (414) is connected to a plurality of collecting hoods (506), the delivery pipe (502) is connected to a filter box (507), and the filter box (507) and the output end of the delivery pump (501) are connected to an output pipe (7).