Pulling-out mechanism for bushing of generator brake and adjusting device of pulling-out mechanism
By designing the pulling mechanism of the generator brake bushing, the use of transmission and lifting components to achieve easy pulling of the bushing, solving the problems of operation difficulties and inability to adapt in traditional methods, and improving operating efficiency and safety.
Patent Information
- Application Number
- CN202420915931.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Traditional generator brake bushings are very difficult to pull out, especially for bushings of different sizes. There are also problems such as manpower or jacks and other tools.
A generator brake bushing pulling mechanism is designed, including a brake body, a bushing, a threaded hole, a brake piston, a support assembly, a transmission assembly, a rotation assembly and a lift assembly. The lifting assembly is driven to lift the bushing through the rotation of the transmission assembly, and adapting to bushings of different sizes is achieved through the adjustment device.
It enables easy and convenient extraction of generator brake bushings, suitable for bushings of different sizes, and improves operational safety and efficiency.
Smart Images

Figure CN222857869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake bushings, in particular to a generator brake bushing extraction mechanism and an adjusting device thereof. Background Art
[0002] The generator brake bushing is a component used in generator brakes, mainly used to reduce friction and wear during braking. It is usually made of metal. The function of the bushing is to form a buffer and shock-absorbing effect between the friction plate and the brake drum of the brake to protect the normal operation of the brake and extend its service life.
[0003] When the traditional brake bushing needs to be pulled out for maintenance, it is very difficult to pull it out manually because the bushing and the bushing sealing ring are tightly attached to the inner wall of the brake cylinder. In addition, the sizes of brake bushings are different, so it is extremely difficult to pull out bushings of different sizes manually.
[0004] Although it can be pulled out with the help of other tools such as a jack, it is extremely difficult for an inexperienced operator to operate, and the method of combining a jack with other tools cannot be adjusted by itself to facilitate the application of bushings of different sizes. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the problem that the bushing is pulled out with the help of other tools such as a jack in the above or prior art, which is extremely difficult for an inexperienced operator, the present utility model is proposed.
[0007] Therefore, the purpose of the utility model is to provide a generator brake bushing extraction mechanism.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a generator brake bushing extraction mechanism, characterized in that: it includes:
[0009] The pull-out component includes a brake body, a bushing arranged on the brake body, a threaded hole arranged on the bushing, a brake piston arranged in the middle of the brake, a support assembly arranged on the brake piston, a transmission assembly arranged on the support assembly, a rotating assembly arranged on the transmission assembly, and a lifting assembly arranged on the support assembly.
[0010] As a preferred solution of the generator brake bushing extraction mechanism of the utility model, the support assembly includes a support cylinder arranged on the brake piston, a rotation groove 1 arranged on the support cylinder, a rotation groove 2 arranged on the support cylinder, and a fixing plate arranged on the support cylinder.
[0011] As a preferred solution of the generator brake bushing extraction mechanism of the utility model, the transmission assembly includes a rotating shaft 1 arranged on a rotating groove 1, a worm arranged on the rotating shaft 1, a rotating shaft 2 arranged on a rotating groove 2, a worm wheel arranged on the rotating shaft 2, and a gear arranged on the rotating shaft 2.
[0012] As a preferred solution of the generator brake bushing extraction mechanism of the utility model, the rotating assembly includes a ratchet arranged on the rotating shaft one, a rotating shell arranged on the rotating shaft one, a mounting groove arranged on the rotating shell, an elastic sheet arranged on the mounting groove, a socket arranged on the outside of the rotating shell, an extension rod arranged on the socket, and a turning handle arranged on the rotating shaft one.
[0013] As a preferred solution of the generator brake bushing extraction mechanism of the utility model, the lifting assembly includes a rack arranged on a fixed plate, a slider arranged on the rack, a connecting block arranged on the rack, two sets of sliding plates arranged on the connecting block, and a threaded rod arranged on the sliding plate.
[0014] As a preferred solution of the generator brake bushing extraction mechanism of the utility model, the worm is meshed with the worm wheel, and the gear is meshed with the rack.
[0015] The beneficial effects of the generator brake bushing extraction mechanism of the utility model: the utility model arranges the device on the brake piston, passes two sets of threaded tubes through the sliding plate and connects them with the threaded holes, then inserts the extension rod into the socket, and continuously presses down the extension rod to drive the worm and the worm wheel to rotate, thereby driving the rack and the connecting block to continuously rise, thereby driving the bushing to separate from the brake body. When the above work is completed and the rack needs to be reset, just turn the handle in the direction.
[0016] In actual use, there is still a problem that the bushing is pulled out by combining a jack with other tools and cannot be adjusted by itself to suit bushings of different sizes.
[0017] In order to solve the above technical problems, the utility model also provides the following technical solutions: an adjusting device, including an adjusting component, including a sheet collecting component arranged on a connecting block, and a limit component arranged on the sheet collecting component.
[0018] As a preferred solution of the adjusting device of the utility model, the retracting assembly includes a rotating tube arranged on the connecting block, a circular plate arranged on the rotating tube, two sets of slide grooves arranged on the circular plate, and a fixing column arranged on the slide groove.
[0019] As a preferred solution of the adjusting device of the utility model, the limiting assembly includes an annular plate arranged in the rotating tube, a blocking block arranged on the annular plate, a semi-cylinder arranged in the rotating tube, an annular groove arranged on the semi-cylinder, a rotating block arranged on the semi-cylinder, a vertical groove arranged on the rotating tube, a limiting column arranged on the vertical groove, a slide plate arranged on the limiting column, a triangular block arranged on the limiting column, an abutment rod arranged on the semi-cylinder, a connecting plate arranged on the limiting column, a spring arranged between the connecting plate and the connecting block, and a limiting groove arranged on the connecting block.
[0020] As a preferred solution of the regulating device of the utility model, wherein: the limiting column passes through the rotating tube and abuts against the limiting groove.
[0021] The beneficial effects of the adjustment device of the utility model are as follows: the sliding plate can be opened or closed by rotating the rotating block, and after the rotation stops, the limit column will be automatically connected with the limit groove by the thrust of the spring, so as to fix the position of the rotating tube, thereby playing the role of fixing the position of the sliding plate to prevent the sliding plate from moving and causing danger when the bushing is pulled out. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0023] Figure 1 It is a schematic diagram of the overall structure of the generator brake bushing extraction mechanism and its adjustment device.
[0024] Figure 2 The figure is a schematic diagram of the overall support assembly.
[0025] Figure 3 It is an overall schematic diagram of the transmission component and the lifting component.
[0026] Figure 4 It is a schematic diagram of the entire rotating assembly.
[0027] Figure 5 The figure is a schematic diagram of the overall structure of the collecting assembly.
[0028] Figure 6 It is an overall schematic diagram of the limit assembly.
[0029] Figure 7 It is a schematic diagram of the structure at the semi-cylinder.
[0030] Figure 8 It is a schematic diagram of the local structure of the limit component. DETAILED DESCRIPTION
[0031] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0033] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0034] Example 1
[0035] Reference Figure 1 , which is the first embodiment of the utility model, and this embodiment provides a generator brake bushing extraction mechanism, which can achieve the effect of easily extracting the bushing 102, and includes a extraction component 100, including a brake body 101, a bushing 102 installed on the brake body 101, a threaded hole 103 opened on the bushing 102, a brake piston 104 installed in the middle of the brake body 101, a support assembly 105 installed on the brake piston 104, a transmission assembly 106 installed on the support assembly 105, a rotating assembly 107 installed on the transmission assembly 106, and a lifting assembly 108 installed on the support assembly 105.
[0036] In summary, by placing the support cylinder 105a on the brake piston 104 and then continuously pressing the handle 107g, the rotating assembly 107 drives the transmission assembly 106 to rotate. At this time, the working transmission assembly 106 will drive the lifting assembly 108 to lift, so that the lifting assembly 108 pulls out the bushing 102 through the threaded rod 108e.
[0037] Example 2
[0038] Reference Figures 2-3, which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides a pull-out component 100, which solves the problem that it is extremely difficult for an inexperienced operator to pull out the bushing 102 with the help of other tools such as a jack. The pull-out component 100 includes a brake body 101, a bushing 102 mounted on the brake body 101, a threaded hole 103 opened on the bushing 102, a brake piston 104 mounted in the middle of the brake, a support assembly 105 mounted on the brake piston 104, a transmission assembly 106 mounted on the support assembly 105, a rotating assembly 107 mounted on the transmission assembly 106, and a lifting assembly 108 mounted on the support assembly 105.
[0039] Among them, the support assembly 105 includes a support cylinder 105a placed on the brake piston 104, a rotation groove 105b opened on the support cylinder 105a, a rotation groove 2 105c opened on the support cylinder 105a, and a fixed plate 105d fixedly connected to the support cylinder 105a, and a slidable groove is opened on the fixed plate 105d.
[0040] Specifically, the transmission assembly 106 includes a rotating shaft 106a rotatably connected to the rotating groove 105b, a worm 106b fixedly connected to the rotating shaft 106a, a rotating shaft 106c rotatably connected to the rotating groove 105c, a worm wheel 106d fixedly connected to the rotating shaft 106c, and a gear 106e fixedly connected to the rotating shaft 106c. The worm 106b is meshed with the worm wheel 106d. When the worm 106b rotates, it will drive the worm wheel 106d to rotate.
[0041] Further, the rotating assembly 107 includes a ratchet 107a fixedly connected to the rotating shaft 106a, a rotating shell 107b rotatably connected to the rotating shaft 106a, the rotating shell 107b is sleeved on the outside of the ratchet 107a, a mounting groove 107c is provided on the rotating shell 107b, an elastic sheet 107d installed on the mounting groove 107c, the elastic sheet 107d abuts against the ratchet 107a, a socket 107e fixedly connected to the outside of the rotating shell 107b, an extension rod 107f plugged into the socket 107e, and a fixedly connected At the turning handle 107g at the outer end of the rotating shaft 106a, since the elastic sheet 107d is in contact with the ratchet 107a and the elastic sheet 107d is installed on the rotating shell 107b, when the extension rod 107f is inserted into the socket 107e and pressed down, the ratchet 107a will be driven to rotate, thereby driving the worm wheel 106d and the worm 106b to rotate. When the extension rod 107f is lifted upward, the rotating shell 107b will idle. Therefore, by constantly pressing the extension rod 107f up and down, the worm wheel 106d and the worm 106b can be driven to rotate continuously.
[0042] Furthermore, the lifting assembly 108 includes a rack 108a slidably connected to the fixed plate 105d, a slider 108b fixedly connected to the rack 108a and meshing with the gear 106e, the rack 108a is slidably connected to the fixed plate 105d through the slider 108b, and a connecting block 108c fixedly connected to the top of the rack 108a, the connecting block 108c moves with the movement of the rack 108a, two groups of sliding plates 108d slidably connected to the connecting block 108c, a threaded rod 108e threadedly connected to the sliding plate 108d, and the threaded rod 108e is threadedly connected to the threaded hole 103.
[0043] When in use, first place the support tube 105a on the brake piston 104, then pass the two sets of threaded tubes through the sliding plate 108d and connect them to the threaded hole 103, then insert the extension rod 107f into the socket 107e, and keep pressing down the extension rod 107f to drive the worm 106b and the worm wheel 106d to rotate, thereby tending to make the rack 108a and the connecting block 108c rise continuously, thereby driving the bushing 102 to separate from the brake body 101. When the above work is completed and the rack 108a needs to be reset, just turn the handle 107g in the direction.
[0044] Example 3
[0045] Reference Figures 4 to 6 , which is the third embodiment of the utility model. Different from the previous embodiment, this embodiment provides an adjustment device to solve the problem that the method of combining a jack with other tools cannot be adjusted by itself to adapt to bushings 102 of different sizes. It includes a retracting component 201 installed on the connecting block 108c and a limiting component 202 installed on the retracting component 201.
[0046] Furthermore, the retracting and expanding component 201 includes a rotating tube 201a rotatably connected to the connecting block 108c, a circular plate 201b fixedly connected to the rotating tube 201a, two sets of sliding grooves 201c opened on the circular plate 201b, and a fixed column 201d slidably connected to the sliding groove 201c, and the fixed column 201d is fixedly connected to the sliding plate 108d. When the circular plate 201b is rotated, the fixed column 201d will continuously slide along the sliding groove 201c toward the center or outer edge of the circular plate 201b, and the sliding plate 108d will be driven to open or close along the connecting block 108c through the fixed column 201d.
[0047] Furthermore, the limiting assembly 202 includes an annular plate 202a fixedly connected to the rotating tube 201a, a blocking block 202b fixedly connected to the annular plate 202a, a semi-cylinder 202c rotatably connected to the rotating tube 201a, a rotating block 202m fixedly connected to the semi-cylinder 202c, an annular groove 202d provided on the semi-cylinder 202c, the semi-cylinder 202c being rotatably connected to the annular plate 202a on the rotating tube 201a through the annular groove 202d, a vertical groove 202e provided on the rotating tube 201a, a limiting post 202f slidably connected to the vertical groove 202e, and a limiting post 202f fixedly connected to the limiting post 202 f, the limiting column 202f is slidably connected with the vertical groove 202e through the sliding plate 202g, the triangular block 202h fixedly connected to the top of the limiting column 202f, the abutment rod 202i fixedly connected to the semi-cylinder 202c, the connecting plate 202j fixedly connected to the limiting column 202f, the spring 202k fixedly installed and connected between the connecting plate 202j and the connecting block 108c, and the limiting groove 202l opened on the connecting block 108c, the limiting groove 202l is in a circular array on the connecting block 108c, and the limiting column 202f passes through the rotating tube 201a and abuts against the limiting groove 202l.
[0048] When in use, when it is necessary to adjust the length of the sliding plate 108d to adapt to the extraction of bushings 102 of different sizes, the rotating block 202m can be rotated, and the rotating block 202m will drive the semi-cylinder 202c to rotate on the rotating tube 201a, so that the abutment rod 202i on the semi-cylinder 202c will push the triangular block 202h to lift, and the lifted triangular block 202h will drive the limiting column 202f to overcome the elastic force of the spring 202k and move upward along the vertical groove 202e, thereby leaving the limiting groove 202l, and the semi-cylinder 202c will also abut against the blocking block 202b. At this time, the semi-cylinder 202c continues to be rotated, and under the action of the blocking block 202b, the rotating tube 201a will be driven to rotate together, thereby driving the circular plate 201 b rotates, since the fixed column 201d is fixedly connected to the sliding plate 108d, when the circular plate 201b is moved, the fixed column 201d will continuously slide along the sliding groove 201c toward the center or outer edge of the circular plate 201b, and then the sliding plate 108d will be driven to open or close along the connecting block 108c through the fixed column 201d. Therefore, rotating the rotating block 202m can realize the opening or closing of the sliding plate 108d, and after stopping the rotation, the limiting column 202f will be automatically connected with the limiting groove 202l by the thrust of the spring 202k, so as to fix the position of the rotating tube 201a, thereby fixing the position of the sliding plate 108d to prevent the sliding plate 108d from moving and causing danger when the bushing 102 is pulled out.
[0049] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0050] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0051] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0052] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A generator brake bushing extraction mechanism, characterized in that: include, The pull-out component (100) comprises a brake body (101), a bushing (102) arranged on the brake body (101), a threaded hole (103) arranged on the bushing (102), a brake piston (104) arranged in the middle of the brake body (101), a support assembly (105) arranged on the brake piston (104), a transmission assembly (106) arranged on the support assembly (105), a rotating assembly (107) arranged on the transmission assembly (106), and a lifting assembly (108) arranged on the support assembly (105).
2. The generator brake bushing extraction mechanism according to claim 1, characterized in that: The support assembly (105) includes a support cylinder (105a) arranged on the brake piston (104), a rotation groove 1 (105b) arranged on the support cylinder (105a), a rotation groove 2 (105c) arranged on the support cylinder (105a), and a fixed plate (105d) arranged on the support cylinder (105a).
3. The generator brake bushing extraction mechanism according to claim 1 or 2, characterized in that: The transmission assembly (106) includes a rotating shaft (106a) arranged on a rotating groove (105b), a worm (106b) arranged on the rotating shaft (106a), a rotating shaft (106c) arranged on a rotating groove (105c), a worm wheel (106d) arranged on the rotating shaft (106c), and a gear (106e) arranged on the rotating shaft (106c).
4. The generator brake bushing extraction mechanism according to claim 3, characterized in that: The rotating assembly (107) comprises a ratchet (107a) arranged on the rotating shaft (106a), a rotating shell (107b) arranged on the rotating shaft (106a), a mounting groove (107c) arranged on the rotating shell (107b), an elastic sheet (107d) arranged on the mounting groove (107c), a socket (107e) arranged on the outside of the rotating shell (107b), an extension rod (107f) arranged on the socket (107e), and a turning handle (107g) arranged on the rotating shaft (106a).
5. The generator brake bushing extraction mechanism according to claim 4, characterized in that: The lifting assembly (108) includes a rack (108a) arranged on a fixed plate (105d), a slider (108b) arranged on the rack (108a), a connecting block (108c) arranged on the rack (108a), two sets of sliding plates (108d) arranged on the connecting block (108c), and a threaded rod (108e) arranged on the sliding plate (108d).
6. The generator brake bushing extraction mechanism according to claim 5, characterized in that: The worm (106b) is meshed with the worm wheel (106d), and the gear (106e) is meshed with the rack (108a).
7. A regulating device, characterized in that: It comprises the generator brake bushing extraction mechanism as claimed in any one of claims 1 to 6, and an adjusting component (200), comprising a retracting assembly (201) arranged on a connecting block (108c), and a limiting assembly (202) arranged on the retracting assembly (201).
8. The adjusting device according to claim 7, characterized in that: The collecting assembly (201) comprises a rotating tube (201a) arranged on a connecting block (108c), a circular plate (201b) arranged on the rotating tube (201a), two groups of sliding grooves (201c) arranged on the circular plate (201b), and a fixing column (201d) arranged on the sliding groove (201c).
9. The adjusting device according to claim 8, characterized in that: The position limiting assembly (202) comprises an annular plate (202a) arranged in the rotating tube (201a), a blocking block (202b) arranged on the annular plate (202a), a semi-cylinder (202c) arranged in the rotating tube (201a), an annular groove (202d) arranged on the semi-cylinder (202c), a rotating block (202m) arranged on the semi-cylinder (202c), a vertical groove (202e) arranged on the rotating tube (201a), and a stopper (202e) arranged on the vertical groove (202e). A limiting column (202f) on the limiting column (202f), a slide plate (202g) arranged on the limiting column (202f), a triangular block (202h) arranged on the limiting column (202f), an abutment rod (202i) arranged on the semi-cylinder (202c), a connecting plate (202j) arranged on the limiting column (202f), a spring (202k) arranged between the connecting plate (202j) and the connecting block (108c), and a limiting groove (202l) arranged on the connecting block (108c).
10. The adjusting device according to claim 9, characterized in that: The limiting column (202f) passes through the rotating tube (201a) and abuts against the limiting groove (202l).