Still kettle for producing aerated concrete blocks
By designing fans, circulation pipelines, water tanks and other components in the autoclave, the stirring and heat recovery of the water source are solved, and the existing autoclave cannot recover heat is improved, energy utilization efficiency and environmental pollution are reduced.
Patent Information
- Application Number
- CN202421748590.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing autoclaves cannot effectively recover heat from flue gas during use, resulting in waste of energy and high temperature pollution.
An autoclave for the production of aerated concrete blocks was designed, and the mixing of water sources and the recycling of heat through the combination of fan, circulation pipeline, water tank, motor, gear and pulley.
It realizes rapid recycling of heat, effectively reduces energy waste, and reduces environmental pollution by high temperatures.
Smart Images

Figure CN222858369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclaves, in particular to an autoclave for producing aerated concrete blocks. Background Art
[0002] Autoclave, also known as steam curing autoclave or pressure autoclave, is a large pressure vessel with a large volume and heavy weight. Autoclave has a wide range of uses, and is widely used in the autoclave curing of aerated concrete blocks, concrete pipe piles, lime sand bricks, fly ash bricks, microporous calcium silicate boards, new lightweight wall materials, thermal insulation asbestos boards, high-strength gypsum and other building materials, completing the hydrothermal reaction of Cao-SiO2-H2O in the autoclave. It is also widely used in rubber products, wood drying and anti-corrosion treatment, heavy metal smelting, refractory bricks infiltration of oil and coal, glass curing, high-pressure treatment of chemical fiber products, high-temperature and high-pressure treatment of canned food, pulp cooking, cable vulcanization, fishing net shaping, as well as chemical, pharmaceutical, aerospace industry, thermal insulation materials, textile industry, military industry and other production projects that require pressure curing production process.
[0003] However, the existing autoclaves do not have the effect of recycling the heat in the flue gas during actual use, which will cause the heat of the autoclave to be unable to be dissipated in time, which not only causes a waste of energy, but also causes high temperature to pollute the surrounding environment.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and an autoclave for producing aerated concrete blocks is proposed. Utility Model Content
[0005] The utility model aims to provide an autoclave for producing aerated concrete blocks, so as to solve the problem that the existing autoclaves mentioned in the above background technology are not able to recycle the heat in the flue gas during actual use, which will cause the heat of the autoclave to be unable to be dissipated in time, which not only causes a waste of energy, but also causes high temperature to pollute the surrounding environment.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an autoclave for producing aerated concrete blocks, comprising a bottom plate, the top of the bottom plate is fixedly connected with an autoclave body by bolts, one side of the autoclave body is fixedly connected with a connecting pipe by a pipeline, one side of the connecting pipe is fixedly connected with an air dust collector, a fan is fixedly installed on the top of the air dust collector by bolts, the input end of the fan is communicated with the bottom of the right side of the air dust collector by a pipeline, the output end of the fan is fixedly connected with a circulation pipeline, the circulation pipeline runs through a water tank and extends to the outside of the water tank, a motor is fixedly installed on the top of the water tank by bolts, one side of the output end of the motor is connected with a first gear by tooth transmission, the surface of the first gear is meshed with a second gear, the bottom of the first gear is fixedly connected with a first rotating rod, the surface of the first rotating rod is fixedly connected with a stirring rod, the other side of the output end of the motor is transmission-connected with a first pulley, the surface of the first pulley is connected with a second pulley by belt transmission, the inner side of the second pulley is fixedly connected with a second rotating rod, and the surface of the second rotating rod is fixedly connected with a stirring blade.
[0007] Furthermore, a battery box is fixedly connected to the left side of the top of the bottom plate, and a storage battery is fixedly connected to the inner cavity of the battery box by bolts.
[0008] Furthermore, a charging port is provided at the middle end of one side of the battery box, and an output end of the charging port is electrically connected to an input end of the battery in a unidirectional manner.
[0009] Furthermore, a temperature sensor is fixedly connected to one side of the inner cavity of the water tank by means of bolts, and an output end of the temperature sensor is electrically connected to an external display in a unidirectional manner.
[0010] Furthermore, a movable door is fixedly connected to one side of the air dust collector by bolts, and a visual window is provided on the surface of the movable door.
[0011] Furthermore, a water inlet hole is provided on one side of the top of the water tank, the water inlet hole is arranged in a circular structure, and a drainage pipe is arranged at the bottom of the outer side of the water tank, and a valve is arranged on the surface of the drainage pipe.
[0012] Furthermore, support legs are fixedly connected to the left and right sides of the bottom of the base plate, and anti-slip pads are provided at the bottom of the support legs.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Compared with the prior art, the autoclave for producing aerated concrete blocks can stir the water source through the relationship between the fan, the circulation pipe, the water tank, the motor, the first gear, the second gear, the first rotating rod, the stirring rod, the first pulley, the belt, the second pulley, the second rotating rod and the stirring blade, and can quickly recycle the heat while stirring, so that the heat can be effectively recycled;
[0015] 2. Compared with the prior art, the autoclave for producing aerated concrete blocks can supply power to electrical equipment through the relationship between the battery box, the storage battery and the charging port, and can detect the water temperature through the temperature sensor, and the water source can be replaced when the temperature reaches a certain level. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the battery structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the second pulley of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the second rotating rod of the utility model.
[0020] In the figure: 1. bottom plate; 2. charging port; 3. battery box; 4. water tank; 5. first gear; 6. first rotating rod; 7. stirring rod; 8. air dust collector; 9. fan; 10. autoclave body; 11. connecting pipe; 12. second gear; 13. motor; 14. first pulley; 15. circulation pipe; 16. belt; 17. battery; 18. second pulley; 19. temperature sensor; 20. second rotating rod; 21. stirring blade. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1: Figure 1-Figure 4As shown, an autoclave for producing aerated concrete blocks comprises a bottom plate 1, the top of the bottom plate 1 is fixedly connected to an autoclave body 10 by bolts, one side of the autoclave body 10 is fixedly connected to a connecting pipe 11 by a pipeline, one side of the connecting pipe 11 is fixedly connected to an air dust collector 8, a fan 9 is fixedly installed on the top of the air dust collector 8 by bolts, the input end of the fan 9 is connected to the bottom of the right side of the air dust collector 8 by a pipeline, the output end of the fan 9 is fixedly connected to a circulation pipe 15, the circulation pipe 15 passes through a water tank 4 and extends to the outside of the water tank 4, the top of the water tank 4 is fixedly connected to a connecting pipe 11 by a pipeline, and the air dust collector 8 is fixedly connected to a fan 9 by bolts. A motor 13 is fixedly installed on the bolt, one side of the output end of the motor 13 is connected to the first gear 5 through tooth transmission, the surface of the first gear 5 is meshingly connected to the second gear 12, the bottom of the first gear 5 is fixedly connected to the first rotating rod 6, the surface of the first rotating rod 6 is fixedly connected to the stirring rod 7, the other side of the output end of the motor 13 is transmission connected to the first pulley 14, the surface of the first pulley 14 is transmission connected to the second pulley 18 through a belt 16, the inner side of the second pulley 18 is fixedly connected to the second rotating rod 20, and the surface of the second rotating rod 20 is fixedly connected to the stirring blade 21.
[0023] Furthermore, a battery box 3 is fixedly connected to the left side of the top of the bottom plate 1, and a storage battery 17 is fixedly connected to the inner cavity of the battery box 3 by bolts.
[0024] Furthermore, a charging port 2 is provided at the middle end of one side of the battery box 3 , and an output end of the charging port 2 is electrically connected to an input end of the battery 17 in a unidirectional manner.
[0025] Furthermore, a temperature sensor 19 is fixedly connected to one side of the inner cavity of the water tank 4 by means of bolts, and an output end of the temperature sensor 19 is unidirectionally electrically connected to an external display.
[0026] Furthermore, a movable door is fixedly connected to one side of the air dust collector 8 by bolts, and a visual window is provided on the surface of the movable door.
[0027] Furthermore, a water inlet hole is provided on one side of the top of the water tank 4, and the water inlet hole is arranged in a circular structure. A drainage pipe is arranged at the bottom of the outer side of the water tank 4, and a valve is arranged on the surface of the drainage pipe.
[0028] Furthermore, support legs are fixedly connected to the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided at the bottom of the support legs.
[0029] Working principle: First, add a certain amount of water source to the inner cavity of the water tank 4, and start the fan 9 to start working. The air is drawn into the inner cavity of the air dust collector 8 through the fan 9. The high-temperature flue gas generated by the steam generator inside the autoclave body 10 can be adsorbed and transported through the circulation pipe 15 through the cooperation of the air dust collector 8 and the connecting pipe 11. The heat is transferred to the inner cavity of the water tank 4 through the circulation pipe 15, and then the water source in the inner cavity of the water tank 4 is heated.
[0030] Secondly, the work is started by starting the motor 13, and the motor 13 drives the first gear 5 and the first pulley 14 to rotate, and the first pulley 14 drives the belt 16 to rotate, and the belt 16 drives the second pulley 18 to rotate, and the second pulley 18 drives the second rotating rod 20 and the stirring blade 21 to rotate to stir the water source at the bottom of the inner cavity of the water tank 4, and the first gear 5 drives the first rotating rod 6 to rotate, and the first rotating rod 6 drives the stirring rod 7 to stir the water source again, so that it can be heated evenly.
[0031] Finally, the water temperature is detected by the temperature sensor 19. When the water temperature reaches the set value, the water source in the inner cavity of the water tank 4 can be replaced.
[0032] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An autoclave for producing aerated concrete blocks, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to the autoclave body (10) by bolts, one side of the autoclave body (10) is fixedly connected to a connecting pipe (11) by a pipeline, one side of the connecting pipe (11) is fixedly connected to an air dust collector (8), a fan (9) is fixedly installed on the top of the air dust collector (8) by bolts, the input end of the fan (9) is connected to the bottom of the right side of the air dust collector (8) by a pipeline, the output end of the fan (9) is fixedly connected to a circulation pipe (15), the circulation pipe (15) passes through the water tank (4) and extends to the outside of the water tank (4), the top of the water tank (4) is fixedly installed with a motor (13) by bolts, One side of the output end of the motor (13) is connected to a first gear (5) through tooth transmission, the surface of the first gear (5) is meshingly connected to a second gear (12), the bottom of the first gear (5) is fixedly connected to a first rotating rod (6), the surface of the first rotating rod (6) is fixedly connected to a stirring rod (7), the other side of the output end of the motor (13) is connected to a first pulley (14), the surface of the first pulley (14) is connected to a second pulley (18) through a belt (16), the inner side of the second pulley (18) is fixedly connected to a second rotating rod (20), and the surface of the second rotating rod (20) is fixedly connected to a stirring blade (21).
2. The autoclave for producing aerated concrete blocks according to claim 1, characterized in that: A battery box (3) is fixedly connected to the left side of the top of the bottom plate (1), and a storage battery (17) is fixedly connected to the inner cavity of the battery box (3) via bolts.
3. The autoclave for producing aerated concrete blocks according to claim 2, characterized in that: A charging port (2) is provided at the middle end of one side of the battery box (3), and the output end of the charging port (2) is electrically connected to the input end of the storage battery (17) in a unidirectional manner.
4. The autoclave for producing aerated concrete blocks according to claim 1, characterized in that: A temperature sensor (19) is fixedly connected to one side of the inner cavity of the water tank (4) by means of bolts, and an output end of the temperature sensor (19) is unidirectionally electrically connected to an external display.
5. The autoclave for producing aerated concrete blocks according to claim 1, characterized in that: A movable door is fixedly connected to one side of the air dust collector (8) by bolts, and a visual window is arranged on the surface of the movable door.
6. The autoclave for producing aerated concrete blocks according to claim 1, characterized in that: A water inlet hole is provided on one side of the top of the water tank (4), the water inlet hole is arranged in a circular structure, and a drainage pipe is provided at the bottom of the outer side of the water tank (4), and a valve is provided on the surface of the drainage pipe.
7. The autoclave for producing aerated concrete blocks according to claim 1, characterized in that: Support legs are fixedly connected to the left and right sides of the bottom of the base plate (1), and anti-slip pads are provided at the bottom of the support legs.