Molding device for Japanese banana leaf-shaped mosaic tiles

Abstract

The utility model discloses a forming device of a Japanese banana leaf-shaped mosaic tile, which belongs to the technical field of tile forming equipment and comprises a machine table, a lower template, a die frame component, a support pillar, an upper die component, a pressing block, a material distribution grating, a blank push rod and a plurality of leaf-shaped push blocks. Wherein the material distribution grid is horizontally and movably arranged above the mold frame, the green body push rod is arranged at the front end of the material distribution grid, and the blade-shaped push blocks are horizontally arranged at the front end of the green body push rod side by side. According to the utility model, the plurality of blade-shaped push blocks are arranged on the blank push rod at the front end of the material distribution grid, and two adjacent blade-shaped push blocks can limit the stem and branch parts of the ceramic tile blank in the process of pushing the ceramic tile blank by the push blocks, so that the ceramic tile blank is not easy to deviate from the correct moving direction in the moving process, and the quality of the ceramic tile blank is improved. And the situation that ceramic tile blanks collide with one another and are broken is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of tile forming equipment, in particular to a forming device for banana leaf-shaped mosaic tiles. Background Art

[0002] Mosaic tiles are a widely used building decoration material. They are small and colorful and are widely used in indoor and outdoor floors and walls. Among them, the visual effect presented by banana leaf-shaped mosaic tiles is powerful and shocking. Banana leaf-shaped mosaic tiles are inspired by banana leaves. The shape is taken from the banana leaf. The surface veins are undulating and the texture is very textured. It has soft colors, delicate texture and environmental protection design concept. It seeks natural feelings and is naturally integrated into the space design, showing a simple and exquisite beauty.

[0003] The existing mold for mosaic tiles (publication number CN213890447U) usually includes an upper mold assembly and a lower mold plate, wherein a mold frame with a mold groove is provided on the top of the lower mold plate, and a pressing block corresponding to the mold groove is provided on the bottom of the upper mold assembly, and the shapes of the pressing block and the mold groove can be adjusted according to the shape of the mosaic tile.

[0004] After the mosaic tile is formed, it will be pushed out between the upper mold assembly and the lower mold plate with the help of the frame of the fabric grid, so as to be transported to the next process (such as the glazing process). However, the shape of the banana leaf-shaped mosaic tile is irregular. When the frame of the fabric grid pushes the body of the banana leaf-shaped mosaic tile, the contact area between the tile body and the frame of the fabric grid is small. The tile body is very likely to deviate from the correct moving direction during the movement, which causes the tile bodies to collide with each other and become rotten.

[0005] Therefore, the prior art still needs to be improved and developed. Utility Model Content

[0006] The technical problem to be solved by the utility model is that, in view of the above-mentioned defects of the prior art, a forming device for banana leaf-shaped mosaic tiles is provided, aiming to solve the problem that when the frame of the cloth grille pushes the body of the banana leaf-shaped mosaic tiles, the contact area between the tile body and the frame of the cloth grille is small, and the tile body is very easy to deviate from the correct moving direction during the movement.

[0007] The technical solution adopted by the utility model to solve the technical problem is as follows:

[0008] A forming device for banana leaf-shaped mosaic tiles, comprising a machine platform, a lower template movably arranged on the machine platform, a mold frame assembly fixed above the lower template and having a mold groove, a plurality of top pillars fixed on the lower template and matched with the mold groove, an upper mold assembly movably arranged above the mold frame assembly, and a pressing block arranged at the bottom of the upper mold assembly and corresponding to the mold groove; the mold grooves are arranged side by side on the mold frame assembly; the pressing block is in the shape of a banana leaf, and the pressing block has a blade portion and a stem portion; the forming device also includes:

[0009] The material distribution grid is horizontally movable above the mold frame.

[0010] A blank push rod is arranged at the front end of the material distribution grid.

[0011] A plurality of blade-shaped push blocks, wherein the blade-shaped push blocks are arranged horizontally and side by side at the front end of the blank push rod;

[0012] The two adjacent leaf-shaped push blocks jointly limit the formed banana leaf-shaped ceramic tile body.

[0013] Furthermore, both sides of the blade-shaped push block have arc-shaped surfaces, and the arc-shaped surfaces can fit with the side surfaces of the stem and branch part of the banana leaf-shaped blank.

[0014] Furthermore, the bottom of the pressing block has a concave imitation banana leaf pattern.

[0015] Furthermore, the forming device of the banana leaf-shaped mosaic tile also includes:

[0016] At least one pair of first hydraulic cylinders, the first hydraulic cylinders are vertically arranged, and the telescopic rods of the first hydraulic cylinders are connected to the bottom of the lower template;

[0017] At least one pair of second hydraulic cylinders, wherein the second hydraulic cylinders are vertically arranged on the machine platform, and the telescopic rods of the second hydraulic cylinders are connected to the bottom of the upper mold assembly.

[0018] Furthermore, the forming device of the banana leaf-shaped mosaic tile also includes:

[0019] A transition plate, which is detachably arranged at the front end of the mold frame;

[0020] The upper surface of the transition plate is at the same height as the upper surface of the mold frame, and the transition plate is used to connect with the belt conveyor mechanism.

[0021] Furthermore, a plurality of dust outlet holes are distributed on the transition plate.

[0022] Furthermore, the forming device of the banana leaf-shaped mosaic tile also includes:

[0023] The blank powder collecting box is arranged below the transition plate.

[0024] Furthermore, the blade-shaped push block is a rubber push block.

[0025] Beneficial effects:

[0026] The utility model provides a forming device for banana leaf shaped mosaic tiles. A plurality of blade shaped push blocks are arranged on a tile body push rod at the front end of a material distribution grid. In the process of pushing the tile body by the push blocks, two adjacent blade shaped push blocks can limit the stem and branch parts of the tile body, so that the tile body is not easy to deviate from the correct moving direction during the movement, and the tile bodies will not collide with each other to cause the tile body to be rotten. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of the forming device of banana leaf-shaped mosaic tiles Figure 1 .

[0028] Figure 2 It is a structural schematic diagram of the upper mold assembly.

[0029] Figure 3 It is a distribution diagram of the pressing blocks on the upper mold assembly.

[0030] Figure 4 It is a structural schematic diagram of the mold frame assembly.

[0031] Figure 5 It is a position relationship diagram between the lower template and the top column.

[0032] Figure 6 Schematic diagram of the structure of the cloth grille.

[0033] Figure 7 It is a schematic diagram showing that the blade-shaped push block is in contact with the ceramic tile body.

[0034] Figure 8 This is a schematic diagram of the structure of the forming device of banana leaf-shaped mosaic tiles Figure 2 .

[0035] Description of reference numerals:

[0036] 1-machine platform; 2-lower template; 3-mold frame assembly;

[0037] 4-die groove;

[0038] 5-top column; 6-upper mold assembly;

[0039] 7-pressed block; 701-leaf portion; 702-stem and branch portion;

[0040] 8- material distribution grid; 9- blank push rod; 10- blade-shaped push block; 11- first hydraulic cylinder; 12- second hydraulic cylinder;

[0041] 13-transition plate; 131-dust outlet hole;

[0042] 14- green powder collection box; 15- ceramic tile body; 16- belt conveyor mechanism. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0044] like Figures 1 to 8 As shown, the utility model provides a forming device for banana leaf-shaped mosaic tiles, comprising a machine platform 1, a lower template 2 movably arranged on the machine platform 1, a mold frame assembly 3 fixed above the lower template 2 and having a mold groove 4, a plurality of top columns 5 fixed on the lower template 2 and matched with the mold groove 4, an upper mold assembly 6 movably arranged above the mold frame assembly 3, a pressing block 7 arranged at the bottom of the upper mold assembly 6 and corresponding to the mold groove 4, and a cloth grille 8 movably arranged above the mold frame assembly 3.

[0045] Specifically, the shape of the pressing block 7 is banana leaf-shaped, and the pressing block 7 has a blade portion 701 and a stem portion 702. The mold groove 4 is arranged side by side on the mold frame assembly 3, and its shape is adapted to the shape of the pressing block 7. When the forming device is used to press and form banana leaf-shaped mosaic tiles, the cloth grid 8 (the cloth grid 8 is an existing component of the existing tile press) moves to the mold frame assembly 3 under the action of the driving mechanism, so that the green body powder can fall into the mold groove 4; after the green body powder falls into the mold groove 4, the cloth grid 8 moves out from between the mold frame assembly 3 and the pressing block 7; then the upper mold assembly 6 moves downward, driving the pressing block 7 to insert downward into the mold groove 4, so that the green body powder in the mold groove 4 can be pressed and formed. After the tile is formed, it needs to be demolded. During the demolding process, the lower mold plate 2 moves upward to drive the top column 5 to push the formed tile green body out of the mold frame, and finally, under the push of the cloth grid 8, the tile green body is pushed out of the forming device.

[0046] Furthermore, the forming device of the banana leaf mosaic tile also includes a blank push rod 9 and a plurality of leaf-shaped push blocks 10 .

[0047] The green body push rod 9 is arranged at the front end of the material distribution grid 8. The blade-shaped push block 10 is arranged horizontally and side by side at the front end of the green body push rod 9. The two adjacent blade-shaped push blocks 10 jointly limit the formed banana leaf-shaped ceramic tile green body, so that in the process of the push block pushing the ceramic tile green body, the two adjacent blade-shaped push blocks 10 can limit the stem and branch parts 702 of the ceramic tile green body, so that the ceramic tile green body is not easy to deviate from the correct moving direction during the movement, and the ceramic tile green bodies 15 will not collide with each other to cause the green body to be rotten.

[0048] like Figure 6 and Figure 7 As shown, further, the two sides of the blade-shaped push block 10 have curved surfaces, and the curved surfaces can fit with the sides of the stem and branch portion 702 of the banana leaf-shaped blank, thereby increasing the contact area between the blade-shaped push block 10 and the banana leaf-shaped ceramic tile blank, so that the movement path of the ceramic tile blank can be effectively restricted during the process of being pushed.

[0049] Furthermore, the bottom of the pressing block 7 has a concave imitation banana leaf pattern, so that the pressed banana leaf-shaped tile blank has the imitation banana leaf pattern, and the manufactured mosaic tile product has undulating leaf veins on the surface and a very textured texture.

[0050] like Figure 1 and Figure 5 As shown, further, the forming device of the banana leaf-shaped mosaic tile also includes:

[0051] At least one pair of first hydraulic cylinders 11, wherein the first hydraulic cylinders 11 are vertically arranged and can be arranged inside the machine platform 1, and the telescopic rods of the first hydraulic cylinders 11 are connected to the bottom of the lower template 2 so that the lower template 2 can move up and down;

[0052] At least one pair of second hydraulic cylinders 12 is vertically arranged on the machine platform 1, and the telescopic rods of the second hydraulic cylinders 12 are connected to the bottom of the upper mold assembly 6, so that the upper mold assembly 6 can move up and down to meet the needs of the tile blank forming operation.

[0053] like Figure 4 and Figure 8 As shown, further, the forming device of the banana leaf-shaped mosaic tile also includes a transition plate 13. The transition plate 13 is detachably arranged at the front end of the mold frame.

[0054] The upper surface of the transition plate 13 is at the same height as the upper surface of the mold frame, and the transition plate 13 is used to connect with the belt conveyor mechanism 16 so that the formed ceramic tile blanks can be smoothly pushed onto the belt conveyor mechanism, and the belt conveyor mechanism can transport the ceramic tile blanks to other processes (such as glazing process).

[0055] like Figure 4As shown, further, a plurality of dust holes 131 are distributed on the transition plate 13. Since a large amount of green body powder will be left on the surface of the mold frame when the distribution grid 8 distributes the material, the dust holes 131 are provided on the transition plate 13 so that the green body dust can be discharged from the dust holes 131 during the process of the distribution grid 8 pushing the tile green body, and will not accumulate on the transition plate 13.

[0056] like Figure 4 As shown, further, the forming device of the banana leaf-shaped mosaic tile also includes:

[0057] The green body powder collecting box 14 is arranged below the transition plate 13 to collect green body powder discharged from the dust outlet 131 . The green body powder can be recycled after being collected, thus avoiding the transition waste of raw materials.

[0058] Furthermore, the blade-shaped push block 10 is a rubber push block, which is not easy to cause damage to the tile blank, so that the situation of damaged blank can be further reduced.

[0059] In summary, the utility model arranges a plurality of blade-shaped push blocks on the tile body push rod at the front end of the cloth grid. In the process of pushing the tile body by the push blocks, two adjacent blade-shaped push blocks can limit the stem and branch parts of the tile body, so that the tile body is not easy to deviate from the correct moving direction during the movement, and the tile bodies will not collide with each other to cause rottenness.

[0060] It should be understood that the application of the present invention is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made according to the above description. All these improvements and changes should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A forming device for banana leaf-shaped mosaic tiles, comprising a machine platform, a lower mold plate movably arranged on the machine platform, a mold frame assembly fixed above the lower mold plate and having a mold groove, a plurality of top pillars fixed on the lower mold plate and cooperating with the mold groove, an upper mold assembly movably arranged above the mold frame assembly, and a pressing block arranged at the bottom of the upper mold assembly and corresponding to the mold groove; the mold grooves are arranged side by side on the mold frame assembly; characterized in that, The shape of the pressed block is banana leaf-shaped, and the pressed block has a leaf portion and a stem portion; The molding device further comprises: The material distribution grid is horizontally movable above the mold frame. A blank push rod is arranged at the front end of the material distribution grid. A plurality of blade-shaped push blocks, wherein the blade-shaped push blocks are arranged horizontally and side by side at the front end of the blank push rod; The two adjacent leaf-shaped push blocks jointly limit the formed banana leaf-shaped ceramic tile body.

2. The forming device of banana leaf-shaped mosaic tiles according to claim 1, characterized in that: Both sides of the blade-shaped push block are provided with arc-shaped surfaces, and the arc-shaped surfaces can be fitted with the side surfaces of the stem and branch part of the banana leaf-shaped ceramic tile blank.

3. The forming device of banana leaf-shaped mosaic tiles according to claim 1, characterized in that: The bottom of the pressing block has a concave imitation banana leaf pattern.

4. The forming device of banana leaf-shaped mosaic tiles according to claim 1, characterized in that: Also includes: At least one pair of first hydraulic cylinders, the first hydraulic cylinders are vertically arranged, and the telescopic rods of the first hydraulic cylinders are connected to the bottom of the lower template; At least one pair of second hydraulic cylinders, wherein the second hydraulic cylinders are vertically arranged on the machine platform, and the telescopic rods of the second hydraulic cylinders are connected to the bottom of the upper mold assembly.

5. The forming device of banana leaf-shaped mosaic tiles according to claim 1, characterized in that: Also includes: A transition plate, which is detachably arranged at the front end of the mold frame; The upper surface of the transition plate is at the same height as the upper surface of the mold frame, and the transition plate is used to connect with the belt conveyor mechanism.

6. The forming device of banana leaf-shaped mosaic tiles according to claim 5, characterized in that: A plurality of dust outlet holes are distributed on the transition plate.

7. The forming device of banana leaf-shaped mosaic tiles according to claim 6, characterized in that: Also includes: The blank powder collecting box is arranged below the transition plate.

8. The forming device of banana leaf-shaped mosaic tiles according to claim 1, characterized in that: The blade-shaped push block is a rubber push block.

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