Epoxy resin and polyurethane resin substituted wood production system
By designing an integrated epoxy resin and polyurethane resin wood-replacement production system, the problem that traditional production lines cannot have multiple processes is solved, an efficient and integrated processing process is achieved, and the finished product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421802359.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The basic processing production line cannot have the functions of material stirring, vacuum defoaming and filling and discharging, resulting in the processing of each process using separate equipment. The integration is average, the space is occupied, and the actual processing cost is increased, and there are certain limitations.
An epoxy resin and polyurethane resin wood-substitute production system is designed, including carrier components and storage components. The bearing assembly includes a processing box, a vacuum defoamer, a filling pump and a motor. The storage assembly includes an electric heating storage barrel and a mixing rack. Through the integration of these components, the functions of material stirring, vacuum defoaming and filling and discharging are realized.
Through the integrated processing design of this production system, the quality of finished products can be improved, space occupation, processing costs can be reduced, and the integration of the process can be enhanced, which solves the problem of multi-machine single function in traditional production lines.
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Figure CN222858461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of building material engineering, in particular to a production system for epoxy resin and polyurethane resin wood substitutes. Background Art
[0002] In building materials engineering, epoxy resin and polyurethane resin wood boards are products that replace wood made of epoxy resin and polyurethane resin materials. They have high mechanical properties and heat resistance, good insulation properties and electrical stability, broad application prospects and superior physical and chemical properties. In the actual production process, a production line will be used to mix and stir the raw materials.
[0003] The basic processing production line cannot combine the functions of material mixing, vacuum degassing and filling and discharging. Each process is processed by separate equipment. The integration is general, the overall space occupied is large, the actual processing cost is increased, and there are certain limitations.
[0004] In summary, an epoxy resin and polyurethane resin wood substitute production system is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.
[0007] Therefore, the technical problem to be solved by the utility model is that the basic processing production line cannot combine the functions of material mixing, vacuum degassing and filling and discharging. Each process is processed by separate equipment, the integration is general, the overall space occupied is large, the actual processing cost is increased, and there are certain restrictive problems.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a production system of epoxy resin and polyurethane resin wood substitute, comprising a bearing assembly, the bearing assembly comprising a processing box and a vacuum degassing machine, a motor and a pressure gauge are fixedly installed on the top of the processing box, a filling pump is bolted on the right side of the processing box, a rectangular head is fixedly connected to the output end of the motor, a bearing plate is arranged at the bottom of the inner cavity of the processing box, a positioning anti-dropping piece is installed on the front side of the inner cavity of the processing box, and a sealing door is arranged on the front surface of the processing box;
[0009] A material storage component, which is located in the processing box, and includes an electric material storage barrel, a cover plate is installed on the top bolts of the electric material storage barrel, a movable rod is installed through the center of the cover plate surface, and a positioning sleeve, a stirring frame and a spiral blade are fixedly connected to the surface of the movable rod, an empty groove is opened through the top of the cover plate, and an electric valve is fixedly installed on the bottom of the right side of the inner cavity of the electric material storage barrel.
[0010] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, the air inlet end of the vacuum degassing machine is connected to the inner cavity of the processing box, and the feed end of the filling pump is socket-connected to the right end of the electric valve.
[0011] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, the rectangular head is matched with the positioning sleeve, and the bottom of the pressure gauge penetrates into the inner cavity of the processing box.
[0012] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, wherein: the left and right sides of the bottom of the carrier plate are fixedly connected with T-shaped bars, and the top of the carrier plate is fixedly inlaid with a first magnetic strip.
[0013] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, the positioning and anti-slipping component includes a positioning seat, and the surface of the positioning seat is fixedly connected to the inner wall of the processing box.
[0014] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, wherein: a baffle is movably sleeved on the surface of the positioning seat, and a second magnetic strip is fixedly embedded on the surface of the baffle.
[0015] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system described in the utility model, the bottom of the inner cavity of the processing box is provided with a T-shaped groove used in conjunction with the T-shaped bar, the first magnetic strip is adapted to the second magnetic strip, and the top of the supporting plate is fixedly connected with an arc strip used in conjunction with the electric heating storage barrel.
[0016] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system described in the utility model, the positioning sleeve is located on the top of the cover plate, the stirring frame and the spiral blades are both located in the inner cavity of the electric heating storage barrel, and the positioning sleeve, the stirring frame and the spiral blades are distributed in sequence from top to bottom.
[0017] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, the top of the cover plate is fixedly connected with a first positioning column, the surface of the first positioning column is provided with a movable block through a bearing movable sleeve, and the specification of the movable block is larger than the specification of the empty slot.
[0018] As a preferred solution of the epoxy resin and polyurethane resin wood substitute production system of the utility model, the top of the sealing door and the top of the processing box are fixedly connected with second positioning columns, and a movable plate is movably sleeved between the two second positioning columns.
[0019] The beneficial effects of the utility model are as follows: by arranging a filling pump, a motor, a rectangular head, a vacuum deaerator and a material storage component, it has the advantage of integrated processing, the material can be pre-loaded by the electric heating material storage barrel, and the motor can be controlled to operate, the stirring frame and the spiral blades can be rotated to perform stirring, the vacuum deaerator can be synchronously controlled to discharge the bubbles generated by the stirring, and the quality of subsequent finished products can be improved, and the material in the electric heating material storage barrel can be conveniently discharged by controlling the filling pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0021] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a sectional stereoscopic diagram of the structure of the utility model;
[0023] Figure 3 It is a sectional stereoscopic diagram of the local structure of the utility model;
[0024] Figure 4 It is a three-dimensional diagram of the utility model when the local structure is separated. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0029] Example 1
[0030] Reference Figure 1~Figure 4 The present embodiment provides an epoxy resin and polyurethane resin wood substitute production system, including a bearing assembly 100, the bearing assembly 100 includes a processing box 101 and a vacuum degassing machine 102, a motor 101b and a pressure gauge 101c are fixedly installed on the top of the processing box 101, a filling pump 101a is bolted to the right side of the processing box 101, a rectangular head 101b-1 is fixedly connected to the output end of the motor 101b, a bearing plate 101f is arranged at the bottom of the inner cavity of the processing box 101, a positioning anti-dropping part 101e is installed on the front side of the inner cavity of the processing box 101, and a sealing door 101d-1 is arranged on the front surface of the processing box 101.
[0031] Furthermore, the air inlet end of the vacuum degassing machine 102 is connected to the inner cavity of the processing box 101 .
[0032] Furthermore, the bottom of the pressure gauge 101 c penetrates into the inner cavity of the processing box 101 .
[0033] Furthermore, T-shaped strips 101f-1 are fixedly connected to the left and right sides of the bottom of the carrying plate 101f, and the top of the carrying plate 101f is fixedly inlaid with a first magnetic strip 101f-3.
[0034] Furthermore, the positioning and anti-dropping member 101e includes a positioning seat 101e - 1 , and a surface of the positioning seat 101e - 1 is fixedly connected to an inner wall of the processing box 101 .
[0035] Furthermore, a baffle 101e-2 is movably mounted on the surface of the positioning seat 101e-1, and a second magnetic strip 101e-2a is fixedly embedded on the surface of the baffle 101e-2.
[0036] Furthermore, a T-slot 101g is provided at the bottom of the inner cavity of the processing box 101 for use with the T-bar 101f-1, and the first magnetic strip 101f-3 is adapted to the second magnetic strip 101e-2a.
[0037] Furthermore, the top of the sealing door 101d-1 and the top of the processing box 101 are both fixedly connected with second positioning columns, and a movable plate 101d is movably sleeved between the two second positioning columns.
[0038] It also includes a storage component 200, which is located in the processing box 101. The storage component 200 includes an electric heating storage barrel 201, and the top bolts of the electric heating storage barrel 201 are installed with a cover plate 202, and a movable rod 202a is installed through the center of the surface of the cover plate 202, and the surfaces of the movable rod 202a are respectively fixedly connected with a positioning sleeve 202a-1, a stirring frame 202a-2 and a spiral blade 202a-3, and an empty groove 202c is opened through the top of the cover plate 202, and an electric valve 201a is fixedly installed at the bottom on the right side of the inner cavity of the electric heating storage barrel 201.
[0039] Furthermore, the feeding end of the filling pump 101a is connected to the right end of the electric valve 201a in a socket connection.
[0040] Furthermore, the rectangular head 101b-1 is compatible with the positioning sleeve 202a-1.
[0041] Furthermore, a curved strip 101f - 2 for use with the electric heating material storage barrel 201 is fixedly connected to the top of the supporting plate 101f.
[0042] Furthermore, the positioning sleeve 202a-1 is located on the top of the cover plate 202, the stirring frame 202a-2 and the spiral blade 202a-3 are both located in the inner cavity of the electric heating storage barrel 201, and the positioning sleeve 202a-1, the stirring frame 202a-2 and the spiral blade 202a-3 are distributed in sequence from top to bottom.
[0043] Furthermore, a first positioning column is fixedly connected to the top of the cover plate 202, and a movable block 202b is provided on the surface of the first positioning column through a bearing movable sleeve, and the specification of the movable block 202b is larger than the specification of the empty slot 202c.
[0044] A controller is fixedly connected to the top of the processing box 101 for controlling the working status of the filling pump 101a, the motor 101b, the vacuum degassing machine 102, the electric heating storage barrel 201 and the electric valve 201a. The electric heating storage barrel 201 and the electric valve 201a are electrically connected to the controller through a wire connector.
[0045] An electric heating plate is installed inside the electric heating storage barrel 201. When the electric heating plate is in working state, the temperature of the material in the electric heating storage barrel 201 can be guaranteed, and the material heating and stirring requirements can be met while preventing the material from cooling down and solidifying.
[0046] It should be noted that, by providing the filling pump 101a and the electric valve 201a, the electric valve 201a can be controlled to open in the installed state, and the filling pump 101a can discharge the material in the electric heating storage barrel 201 when it is working. By providing the rectangular head 101b-1 and the positioning sleeve 202a-1, it can play a role in positioning and docking. In the docking installation state, the motor 101b will drive the movable rod 202a to rotate when it is working. By providing the pressure gauge 101c, the air pressure in the processing box 101 can be detected in real time, and The pointer is used to indicate, which is convenient for the staff to observe and check. By setting the movable plate 101d and the sealing door 101d-1, the sealing door 101d-1 can cover and install the front end of the processing box 101 to ensure the overall sealing of the processing box 101. By setting the positioning seat 101e-1, it can be fixedly connected with the inner wall of the processing box 101 and meet the movable installation requirements of the baffle 101e-2. By setting the second magnetic strip 101e-2a and the first magnetic strip 101f-3, it can play the role of magnetic attraction and anti-detachment. When 101e-2 contacts the carrier plate 101f, the second magnetic strip 101e-2a and the first magnetic strip 101f-3 are magnetically attracted to each other to prevent the baffle 101e-2 from rotating at will. By setting the carrier plate 101f and the arc strip 101f-2, the electric heating storage barrel 201 can be positioned and carried. By setting the T-shaped strip 101f-1 and the T-shaped slot 101g, it can play a role in positioning and guiding, and can accurately and quickly drive the carrier plate 101f to move forward and backward. By setting the movable rod 202a, the positioning square sleeve can be 202a-1, the stirring frame 202a-2 and the spiral blade 202a-3 are connected so that the positioning sleeve 202a-1, the stirring frame 202a-2 and the spiral blade 202a-3 rotate synchronously. By setting the movable block 202b, the empty slot 202c can be covered. When the electric heating storage barrel 201 is idle, dust and impurities can be prevented from passing through the empty slot 202c and entering the electric heating storage barrel 201. By setting the empty slot 202c, the space requirement for discharging bubbles in the material in the electric heating storage barrel 201 can be met.
[0047] When in use, all components are in the initial state. First, put a proper amount of material into the electric heating material storage barrel 201 from the empty slot 202c, then place the electric heating material storage barrel 201 containing the material on the carrying plate 101f, contacting the arc strip 101f-2, and then, with the cooperation of the T-shaped strip 101f-1 and the T-shaped slot 101g, push the carrying plate 101f backward accurately into 1, and then rotate the baffle 101e-2 until the second magnetic strip 101e- 2a contacts and attracts the first magnetic strip 101f-3. At this time, the electric heating material storage barrel 201 is stably placed under the cooperation of the arc strip 101f-2 and the baffle 101e-2. Before the electric heating material storage barrel 201 moves backward, the positioning sleeve 202a-1 should be rotated and adjusted in advance to align the positioning sleeve 202a-1 with the rectangular head 101b-1. When the electric heating material storage barrel 201 moves backward, the rectangular head 101b-1 will be placed in the positioning sleeve. The sleeve 202a-1 is in the inner sleeve 202a-1, and the electric valve 201a is connected with the feeding end of the filling pump 101a by socket connection. The movable block 202b and the empty slot 202c are in a misaligned state. The sealing door 101d-1 is closed, and then the motor 101b is controlled to work and the electric heating storage barrel 201 is electrically heated. The motor 101b drives the rectangular head 101b-1 to rotate. With the cooperation of the positioning sleeve 202a-1, the movable rod 202a can drive the stirring frame 202a-2 and the spiral blade 202a-3 to rotate synchronously, and the material in the electric heating storage barrel 201 is heated and stirred. The vacuum degassing machine 102 is synchronously controlled to work, so that the processing box 101 tends to a vacuum state, and then the bubbles generated by the stirring material are guided and discharged. When the material processing is completed, the electric valve 201a can be controlled to open and the filling pump 101a can be controlled to work, so that the material in the electric heating storage barrel 201 is discharged, which is convenient for the staff to take the material and use it.
[0048] In summary, by setting the filling pump 101a, the motor 101b, the rectangular head 101b-1, the vacuum degassing machine 102 and the storage component 200, it has the advantage of integrated processing, and the electric heating storage barrel 201 can pre-load the material, and control the motor 101b to work, and the stirring frame 202a-2 and the spiral blade 202a-3 are rotated to perform stirring. The vacuum degassing machine 102 is synchronously controlled to discharge the bubbles generated by the stirring, thereby improving the quality of subsequent finished products, and the filling pump 101a is controlled to work to conveniently discharge the material in the electric heating storage barrel 201.
[0049] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0050] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0051] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0052] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A system for producing epoxy resin and polyurethane resin as a substitute for wood, characterized in that: include, A bearing assembly (100), the bearing assembly (100) comprising a processing box (101) and a vacuum degassing machine (102), a motor (101b) and a pressure gauge (101c) being fixedly mounted on the top of the processing box (101), a filling pump (101a) being bolted to the right side of the processing box (101), a rectangular head (101b-1) being fixedly connected to the output end of the motor (101b), a bearing plate (101f) being arranged at the bottom of the inner cavity of the processing box (101), a positioning anti-dropping member (101e) being installed at the front side of the inner cavity of the processing box (101), and a sealing door (101d-1) being arranged on the front surface of the processing box (101); A material storage assembly (200), the material storage assembly (200) being located in a processing box (101), the material storage assembly (200) comprising an electric material storage barrel (201), a cover plate (202) being bolted to the top of the electric material storage barrel (201), a movable rod (202a) being installed through the center of the surface of the cover plate (202), a positioning sleeve (202a-1), a stirring frame (202a-2) and a spiral blade (202a-3) being fixedly connected to the surface of the movable rod (202a), an empty groove (202c) being opened through the top of the cover plate (202), and an electric valve (201a) being fixedly installed at the bottom on the right side of the inner cavity of the electric material storage barrel (201).
2. The epoxy resin and polyurethane resin wood substitute production system according to claim 1, characterized in that: The air inlet end of the vacuum degassing machine (102) is in communication with the inner cavity of the processing box (101), and the material feed end of the filling pump (101a) is in socket connection with the right end of the electric valve (201a).
3. The epoxy resin and polyurethane resin wood substitute production system according to claim 2, characterized in that: The rectangular head (101b-1) is matched with the positioning sleeve (202a-1), and the bottom of the pressure gauge (101c) penetrates into the inner cavity of the processing box (101).
4. The epoxy resin and polyurethane resin wood substitute production system according to claim 3, characterized in that: The left and right sides of the bottom of the carrier plate (101f) are fixedly connected with T-shaped strips (101f-1), and the top of the carrier plate (101f) is fixedly inlaid with a first magnetic strip (101f-3).
5. The epoxy resin and polyurethane resin wood substitute production system according to claim 4, characterized in that: The positioning anti-dropping member (101e) comprises a positioning seat (101e-1), and the surface of the positioning seat (101e-1) is fixedly connected to the inner wall of the processing box (101).
6. The epoxy resin and polyurethane resin wood substitute production system according to claim 5, characterized in that: The surface of the positioning seat (101e-1) is movably sleeved with a baffle (101e-2), and the surface of the baffle (101e-2) is fixedly inlaid with a second magnetic strip (101e-2a).
7. The epoxy resin and polyurethane resin wood substitute production system according to any one of claims 4 to 6, characterized in that: A T-shaped slot (101g) for use with the T-shaped bar (101f-1) is provided at the bottom of the inner cavity of the processing box (101), the first magnetic bar (101f-3) is adapted to the second magnetic bar (101e-2a), and an arc-shaped bar (101f-2) for use with the electric heating material storage barrel (201) is fixedly connected to the top of the supporting plate (101f).
8. The epoxy resin and polyurethane resin wood substitute production system according to claim 7, characterized in that: The positioning sleeve (202a-1) is located on the top of the cover plate (202); the stirring frame (202a-2) and the spiral blade (202a-3) are both located in the inner cavity of the electric heating material storage barrel (201); and the positioning sleeve (202a-1), the stirring frame (202a-2) and the spiral blade (202a-3) are distributed in sequence from top to bottom.
9. The epoxy resin and polyurethane resin wood substitute production system according to claim 8, characterized in that: A first positioning column is fixedly connected to the top of the cover plate (202), and a movable block (202b) is provided on the surface of the first positioning column via a bearing movable sleeve, wherein the specification of the movable block (202b) is larger than that of the empty slot (202c).
10. The epoxy resin and polyurethane resin wood substitute production system according to claim 9, characterized in that: The top of the sealing door (101d-1) and the top of the processing box (101) are both fixedly connected with second positioning columns, and a movable plate (101d) is movably sleeved between the two second positioning columns.