High-precision dynamic color master batch batching device

By designing a high-precision dynamic masterbatch ingredient device including components such as placing boxes, partitions, drop tubes, weighing boxes and mixing boxes, the problems of insufficient batching time and accuracy caused by manual participation in the prior art are solved, and the rapid and accurate automatic batching of raw materials is achieved.

CN222858473UActive Publication Date: 2025-05-13KUNSHAN COLORFUL CLOUD POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202421568625.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-13
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

In the prior art, the ingredient process of nylon masterbatch requires manual participation, resulting in a large amount of time consumption and a lack of high-precision automated ingredient devices.

Method used

A high-precision dynamic color masterbatch ingredient is designed, including placing boxes, partitions, drop tubes, weighing boxes, motors, rotary rods, weighing plates, weighing sensors, mixing boxes and feeding pipes. Through the coordinated work of these components, automatic quantitative weighing and mixing of raw materials can be achieved.

Benefits of technology

It realizes rapid quantitative weighing and mixing of raw materials, improves ingredients efficiency, reduces manual participation, and improves ingredients accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision dynamic color master batch batching device which comprises a placing box, an inner cavity of the placing box is fixedly connected with a partition plate, the bottom of the placing box is communicated with a falling pipe, the bottom of the placing box is fixedly connected with a weighing box, the left side of the weighing box is fixedly connected with a first motor, and the right side of the weighing box is fixedly connected with a second motor. The output end of the first motor is fixedly connected with a rotating rod, the surface of the rotating rod is fixedly connected with a fixing block, the top of the fixing block is fixedly connected with a weighing plate, and an inner cavity of the weighing plate is fixedly connected with a weighing sensor. Through cooperative use of the placing box, the partition plate, the falling pipe, the weighing box, the first motor, the rotating rod, the fixing block, the weighing plate, the weighing sensor, the conveying pipe, the stirring box, the second motor, the worm, the worm gear, the conveying roller, the stirring rod and the feeding pipe, raw materials needing to be used can be rapidly and quantitatively weighed, and the weighed raw materials are rapidly mixed; the batching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of batching devices, in particular to a high-precision dynamic masterbatch batching device. Background Art

[0002] Nylon masterbatch is a coloring material that adds color to nylon materials. It is usually composed of colorants, carriers and additives. The colorant is the main component and plays a coloring role; the carrier is the carrier of the colorant, which can be PE, PP, ABS, PC, etc.; additives include auxiliaries, plasticizers, stabilizers, etc. When making nylon masterbatch, it is necessary to determine the formula according to the required color and specific materials. In the masterbatch preparation process, the raw materials in the formula need to be weighed and mixed as needed. The above steps generally require manual participation and are carried out step by step, which results in a lot of time. Therefore, a high-precision dynamic masterbatch batching device is proposed to solve the above problems. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies of the prior art, the utility model aims to provide a high-precision dynamic masterbatch batching device, which has the advantages of automatic preparation and mixing.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme. The technical scheme adopted by the high-precision dynamic masterbatch batching device is: comprising a placement box, the inner cavity of the placement box is fixedly connected with a partition, the bottom of the placement box is connected with a drop pipe, the bottom of the placement box is fixedly connected with a weighing box, the left side of the weighing box is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating rod, the surface of the rotating rod is fixedly connected with a fixed block, the top of the fixed block is fixedly connected with a weighing plate, the inner cavity of the weighing plate is fixedly connected with a weighing sensor, the bottom of the weighing box is connected with a conveying pipe, the bottom of the weighing box is fixedly connected with a stirring box, the left side of the stirring box is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a worm, the surface of the worm is meshed with a worm wheel, the number of the worm wheels is three, the inner cavities of the worm wheels on both sides are fixedly connected with conveying rollers, the inner cavity of the middle worm wheel is fixedly connected with a stirring rod, and the bottom of the stirring box is connected with a feeding pipe.

[0007] As a preferred solution, the bottoms of the placement box, the weighing box and the inner cavities of the mixing box are all fixedly connected with inclined plates, and the number of the partitions is three.

[0008] As a preferred solution, the surfaces of the drop pipe and the feeding pipe are both connected with automatic control valves, and the bottom of the drop pipe extends to the inner cavity of the weighing box.

[0009] As a preferred solution, a flow sensor is provided in the inner cavity of the drop pipe, and the bottom of the delivery pipe extends to the inner cavity of the mixing box.

[0010] As a preferred solution, the number of the weighing plates is four, and an angle sensor is fixedly connected to the right side of the weighing plate.

[0011] As a preferred solution, a photoelectric sensor is fixedly connected to the bottom of the left side of the partition, and the conveying roller and the stirring rod are movably connected to the stirring box through bearings.

[0012] As a preferred solution, a control panel is fixedly connected to the front side of the mixing box, and a box cover is provided on the top of the placement box.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a high-precision dynamic masterbatch batching device, which has the following beneficial effects.

[0015] 1. By using a placement box, a partition, a drop tube, a weighing box, a first motor, a rotating rod, a fixed block, a weighing plate, a weighing sensor, a conveying tube, a stirring box, a second motor, a worm, a worm gear, a conveying roller, a stirring rod and a feeding tube, the raw materials to be used can be weighed quickly and the weighed raw materials can be mixed quickly to improve the batching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the placement box of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the weighing box of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the mixing box of the utility model.

[0020] In the figure: 1. placement box; 2. partition; 3. drop pipe; 4. weighing box; 5. first motor; 6. rotating rod; 7. fixing block; 8. weighing plate; 9. weighing sensor; 10. conveying pipe; 11. stirring box; 12. second motor; 13. worm; 14. worm gear; 15. conveying roller; 16. stirring rod; 17. feeding pipe; 18. inclined plate; 19. automatic control valve; 20. angle sensor; 21. photoelectric sensor; 22. control panel. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1-4 The utility model: a high-precision dynamic masterbatch batching device, comprises a placement box 1, the inner cavity of the placement box 1 is fixedly connected with a partition 2, the bottom of the placement box 1 is connected with a drop pipe 3, the bottom of the placement box 1 is fixedly connected with a weighing box 4, the left side of the weighing box 4 is fixedly connected with a first motor 5, the output end of the first motor 5 is fixedly connected with a rotating rod 6, the surface of the rotating rod 6 is fixedly connected with a fixed block 7, the top of the fixed block 7 is fixedly connected with a weighing plate 8, the inner cavity of the weighing plate 8 is fixedly connected with a weighing sensor 9, the bottom of the weighing box 4 is connected with a conveying pipe 10, the bottom of the weighing box 4 is fixedly connected with a stirring box 11, the left side of the stirring box 11 is fixedly connected with a second motor 12, the output end of the second motor 12 is fixedly connected with a worm 13, the surface of the worm 13 is meshed with a worm wheel 14, the number of the worm wheels 14 is three, the inner cavities of the worm wheels 14 on both sides are fixedly connected with conveying rollers 15, the inner cavity of the middle worm wheel 14 is fixedly connected with a stirring rod 16, and the bottom of the stirring box 11 is connected with a feeding pipe 17.

[0025] The bottoms of the placement box 1, the weighing box 4 and the inner cavities of the mixing box 11 are all fixedly connected with an inclined plate 18, and the number of the partitions 2 is three;

[0026] By providing the inclined plate 18, the material is made to slide to one side, thereby improving the falling efficiency of the material.

[0027] The surfaces of the drop pipe 3 and the feeding pipe 17 are both connected with an automatic control valve 19, and the bottom of the drop pipe 3 extends to the inner cavity of the weighing box 4;

[0028] By setting the automatic control valve 19, it is convenient to control the material falling time.

[0029] The inner cavity of the drop pipe 3 is provided with a flow sensor, and the bottom of the delivery pipe 10 extends to the inner cavity of the mixing box 11;

[0030] There are four weighing plates 8, and an angle sensor 20 is fixedly connected to the right side of the weighing plate 8;

[0031] By providing the angle sensor 20 , the tilt angle of the weighing plate 8 can be detected.

[0032] A photoelectric sensor 21 is fixedly connected to the bottom of the left side of the partition 2, and the conveying roller 15 and the stirring rod 16 are movably connected to the stirring box 11 through bearings;

[0033] By providing the photoelectric sensor 21, the remaining amount of the material can be detected.

[0034] A control panel 22 is fixedly connected to the front side of the mixing box 11, and a box cover is provided on the top of the placing box 1;

[0035] By providing the control panel 22, the operation of the control elements is facilitated.

[0036] The working principle of the utility model is as follows: the raw materials to be used are placed in the placement cavity of the placement box 1 in sequence, the amount of each material to be used is set in the control panel 22, and the automatic control valve 19 on the surface of the drop tube 3 is opened during preparation, and the material falls into the weighing plate 8 along the drop tube 3, and the weighing sensor 9 detects the weight of the material. When the preset value is reached, the corresponding automatic control valve 19 is closed, and when the material weighing is completed, the first motor 5 is started, and the first motor 5 drives the weighing plate 8 to flip through the rotating rod 6, so that the material in the weighing plate 8 falls downward, and the fallen material enters the mixing box 11 through the conveying pipe 10, and the second motor 12 is started at this time, and the second motor 12 drives the conveying roller 15 and the stirring rod 16 to rotate through the worm 13 and the worm gear 14, and the conveying roller 15 continuously lifts the material, and the stirring rod 16 continuously breaks up and stirs the lifted material, and finally the automatic control valve 19 on the surface of the feeding pipe 17 is opened, and the mixed material is conveyed to the external processing device through the feeding pipe 17 for processing.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A high-precision dynamic masterbatch batching device, comprising a placement box (1), characterized in that: The inner cavity of the placement box (1) is fixedly connected to a partition plate (2), the bottom of the placement box (1) is connected to a drop pipe (3), the bottom of the placement box (1) is fixedly connected to a weighing box (4), the left side of the weighing box (4) is fixedly connected to a first motor (5), the output end of the first motor (5) is fixedly connected to a rotating rod (6), the surface of the rotating rod (6) is fixedly connected to a fixed block (7), the top of the fixed block (7) is fixedly connected to a weighing plate (8), the inner cavity of the weighing plate (8) is fixedly connected to a weighing sensor (9), and the bottom of the weighing box (4) is fixedly connected to a first motor (5). A conveying pipe (10) is connected, the bottom of the weighing box (4) is fixedly connected to a stirring box (11), the left side of the stirring box (11) is fixedly connected to a second motor (12), the output end of the second motor (12) is fixedly connected to a worm (13), the surface of the worm (13) is meshed with a worm wheel (14), the number of the worm wheels (14) is three, the inner cavities of the worm wheels (14) on both sides are fixedly connected to conveying rollers (15), the inner cavity of the middle worm wheel (14) is fixedly connected to a stirring rod (16), and the bottom of the stirring box (11) is connected to a feeding pipe (17).

2. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: The bottoms of the inner cavities of the placement box (1), the weighing box (4) and the stirring box (11) are all fixedly connected with inclined plates (18), and the number of the partitions (2) is three.

3. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: The surfaces of the drop pipe (3) and the feeding pipe (17) are both connected with an automatic control valve (19), and the bottom of the drop pipe (3) extends to the inner cavity of the weighing box (4).

4. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: The inner cavity of the drop pipe (3) is provided with a flow sensor, and the bottom of the delivery pipe (10) extends to the inner cavity of the mixing box (11).

5. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: The number of the weighing plates (8) is four, and an angle sensor (20) is fixedly connected to the right side of the weighing plate (8).

6. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: A photoelectric sensor (21) is fixedly connected to the bottom of the left side of the partition (2), and the conveying roller (15) and the stirring rod (16) are movably connected to the stirring box (11) through bearings.

7. The high-precision dynamic masterbatch batching device according to claim 1 is characterized in that: A control panel (22) is fixedly connected to the front side of the mixing box (11), and a box cover is arranged on the top of the placement box (1).