High-speed kneading machine for color master batch production

By designing a high-speed kneader for color masterbatch production, the combination of drive motor, linkage assembly and angle adjustment assembly is used to solve the problem of slow discharge speed of existing kneaders, high-speed mixing and automated discharge are achieved, and working efficiency is significantly improved.

CN222858474UActive Publication Date: 2025-05-13JIANGSU SUCHEN PLASTIC IND CO LTD

Patent Information

Application Number
CN202421756856.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-13
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing kneader for color masterbatch production is slower when discharged, resulting in low working efficiency.

Method used

A high-speed kneader for color masterbatch production is designed, which adopts box, base, support rod, feed port, rotary rod, mixing rod, drive assembly, feeding box, support frame, angle adjustment assembly, discharge port and sealing plate and other components. Through the cooperation of the drive motor, linkage assembly and angle adjustment assembly, high-speed stirring and automatic discharge are achieved.

Benefits of technology

It improves the production efficiency of masterbatch, realizes high-speed mixing and automated feeding, and significantly improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222858474U_ABST
    Figure CN222858474U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-speed kneading machine for color master batch production, and belongs to the field of kneading machines. Comprising a box body with an open bottom; the base is positioned below the box body; the supporting rod is fixedly connected between the base and the box body; the feeding hole is formed in a top plate of the box body; the two rotating rods are symmetrically and rotatably mounted on the top plate of the box body; the stirring rod is fixedly connected to the bottom of the rotating rod; the driving assembly is arranged on the box body and used for driving the two rotating rods to rotate; the material receiving box is located at the bottom of the box body; the supporting frame is fixedly connected to the base, and the supporting frame is hinged to the material receiving box; the angle adjusting assembly is arranged between the material receiving box and the base; the discharging opening is formed in a side plate of the material receiving box; and the blocking plate corresponds to the discharging opening and is detachably mounted on the material receiving box. The high-speed kneading machine for color master batch production has the beneficial effect that the high-speed kneading machine for color master batch production is provided.
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Description

Technical Field

[0001] The present application relates to the field of kneading machines, and in particular to a high-speed kneading machine for producing masterbatches. Background Art

[0002] Kneader is a special mixing and stirring equipment. The most commonly used one is to use two Σ paddles, which are arranged in a side-by-side tangential differential speed type, that is, one stirring paddle has a fast speed and the other has a slow speed, so as to generate shear force. Different paddle speeds enable the mixed materials to be sheared quickly, so that the materials can be mixed evenly.

[0003] The structure of the product can refer to a kneading machine for masterbatch production disclosed in Chinese patent document 201720821298.1, which includes a machine body, a motor and a gearbox. The gearbox is fixedly arranged on the top of the machine body, the motor is fixedly connected to the top of the gearbox, a feed port is fixedly arranged on one side of the machine body, a sealing valve is fixedly arranged on the bottom of the machine body, and a discharge port is fixedly arranged on one end of the sealing valve. The utility model effectively enhances the production quality of masterbatch through the machine body, the second rotating shaft and the blades are all made of stainless steel materials, and can effectively prevent the masterbatch from being contaminated by other materials. The speed ratio of the kneading blades is 1:2 through the gearbox, which will produce an alternating movement away from the blade surface, generate high pressure and shear force, and thus generate high friction in the material, so that the material can be densely mixed and finely dispersed, effectively enhancing the kneading efficiency of the raw materials inside the machine body, and is suitable for being widely promoted and applied.

[0004] However, the discharging speed of the patent is slow, thereby reducing the working efficiency.

[0005] A high-speed kneading machine for producing masterbatch is now provided. Utility Model Content

[0006] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0007] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide a high-speed kneading machine for masterbatch production, including: a box body, which is open at the bottom; a base, which is located below the box body; a support rod, which is fixed between the base and the box body; a feed port, which is opened on the top plate of the box body; two rotating rods, which are symmetrically rotated and installed on the top plate of the box body; a stirring rod, which is fixed to the bottom of the rotating rod; a driving assembly, which is arranged on the box body and is used to drive the two rotating rods to rotate; a material receiving box, which is located at the bottom of the box body; a support frame, which is fixed to the base, and the support frame is hinged to the material receiving box; an angle adjustment assembly, which is arranged between the material receiving box and the base; a discharge port, which is opened on the side plate of the material receiving box; a sealing plate, which corresponds to the discharge port and is detachably installed on the material receiving box.

[0008] When the kneading machine is needed, the raw materials can be put into the box through the feed port, and then the driving motor can be started so that the output shaft of the driving motor drives one of the rotating rods to rotate, and then under the action of the first disc, the second disc and the belt, the two rotating rods rotate at the same time, so that the two stirring rods rotate at the same time, so that the raw materials are mixed evenly. At the same time, the diameter of the first disc is four times the diameter of the second disc, so that one stirring rod rotates fast and the other rotates slowly, so as to generate shear force. Different stirring rods can quickly shear the materials, so that the materials can be mixed evenly. After mixing, the cylinder can be started so that the output shaft of the cylinder descends, so that the slider slides on the slide groove, and under the action of the limit block and the limit groove, the stability is improved, so that the angle of the receiving box is tilted. When it is tilted to a certain angle, the handle can be pulled to move the sealing plate, so that the discharge port is opened, and the raw materials are automatically discharged under the action of gravity, so that the position of the sealing plate is moved according to the situation, so as to facilitate the discharge.

[0009] Furthermore, the driving assembly includes a driving motor, a connecting rod is fixedly connected to the top plate of the box body, and the driving motor is fixedly connected to the connecting rod, and the output shaft of the driving motor is fixedly connected to one of the rotating rods, and a linkage assembly is arranged between the two rotating rods.

[0010] Furthermore, the linkage assembly includes a first disc and a second disc, the first disc and the second disc are fixedly connected to two rotating rods in sequence, and a belt is installed between the first disc and the second disc for transmission.

[0011] Furthermore, the diameter of the first disk is four times the diameter of the second disk.

[0012] Furthermore, the angle adjustment assembly includes a cylinder, a mounting seat is fixedly connected to the bottom of the material receiving box, a slide groove is provided on the mounting seat, a slider is slidably installed on the slide groove, a limit block is fixed to the slider, and a limit groove corresponding to the limit block is provided on the inner wall of the slide groove, the cylinder is fixed to the base, and the cylinder is hinged to the slider.

[0013] Furthermore, two of the limiting grooves and two of the limiting blocks are provided.

[0014] Furthermore, the sliding block is located between two limiting blocks.

[0015] Furthermore, a limiting frame is fixedly connected to the material receiving box, the blocking plate is slidably installed on the limiting frame, the blocking plate passes through the limiting frame, and the blocking plate is located on the opening.

[0016] Furthermore, the number of the limiting frames is two, and the two limiting frames are symmetrically arranged.

[0017] Furthermore, a mounting rod is fixedly connected to the blocking plate, and a handle is fixedly connected to the mounting rod.

[0018] The beneficial effect of the present application is that a high-speed kneading machine for producing masterbatch is provided. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0020] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0021] In the attached picture:

[0022] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0023] Figure 2 It is a cross-sectional view;

[0024] Figure 3 It is a cross-sectional view of the box;

[0025] Figure 4 yes Figure 3 Enlarged view of part A.

[0026] Reference numerals:

[0027] 1. Box body; 2. Stirring rod; 3. First disc; 4. Connecting rod; 5. Driving motor; 6. Belt; 7. Second disc; 8. Rotating rod; 9. Limiting block; 10. Discharge port; 11. Sealing plate; 12. Mounting seat; 13. Limiting groove; 14. Cylinder; 15. Base; 16. Support frame; 17. Support rod; 18. Receiving box; 19. Sliding block; 20. Slide; 21. Feed port; 22. Handle; 23. Mounting rod; 24. Limiting frame. DETAILED DESCRIPTION

[0028] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0029] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0030] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0031] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0032] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0033] Reference Figure 1-4. A high-speed kneading machine for masterbatch production, comprising: a box body 1, a base 15, a support rod 17, a feed port 21, a rotating rod 8, a stirring rod 2, a driving assembly, a material receiving box 18, a support frame 16, an angle adjustment assembly, a material outlet 10, and a blocking plate 11. The bottom of the box body 1 is open. The base 15 is located below the box body 1. The support rod 17 is fixedly connected between the base 15 and the box body 1. The feed port 21 is opened on the top plate of the box body 1. Two rotating rods 8 are provided, and are symmetrically rotated and mounted on the top plate of the box body 1. The stirring rod 2 is fixedly connected to the bottom of the rotating rod 8. The driving assembly is arranged on the box body 1, and is used to drive the two rotating rods 8 to rotate. The material receiving box 18 is located at the bottom of the box body 1. The support frame 16 is fixedly connected to the base 15, and the support frame 16 is hinged to the material receiving box 18. The angle adjustment assembly is arranged between the material receiving box 18 and the base 15. The material outlet 10 is provided on the side plate of the material receiving box 18. The blocking plate 11 corresponds to the material outlet 10 and is detachably mounted on the material receiving box 18.

[0034] The driving assembly includes a driving motor 5 , a connecting rod 4 is fixedly connected to the top plate of the box body 1 , and the driving motor 5 is fixedly connected to the connecting rod 4 , and the output shaft of the driving motor 5 is fixedly connected to one of the rotating rods 8 , and a linkage assembly is arranged between the two rotating rods 8 .

[0035] The linkage assembly includes a first disc 3 and a second disc 7, which are fixed to two rotating rods 8 in sequence, and a belt 6 is installed between the first disc 3 and the second disc 7. The diameter of the first disc 3 is four times the diameter of the second disc 7.

[0036] The angle adjustment assembly includes a cylinder 14, a mounting seat 12 is fixedly connected to the bottom of the receiving box 18, a slide groove 20 is provided on the mounting seat 12, a slider 19 is slidably installed on the slide groove 20, a limit block 9 is fixedly connected to the slider 19, and a limit groove 13 corresponding to the limit block 9 is provided on the inner wall of the slide groove 20, the cylinder 14 is fixedly connected to the base 15, and the cylinder 14 is hinged to the slider 19. There are two limit grooves 13 and two limit blocks 9. The slider 19 is located between the two limit blocks 9.

[0037] The receiving box 18 is fixedly connected with a limit frame 24, the blocking plate 11 is slidably mounted on the limit frame 24, and the blocking plate 11 passes through the limit frame 24, and the blocking plate 11 is located on the opening. Two limit frames 24 are provided, and the two limit frames 24 are symmetrically arranged. A mounting rod 23 is fixedly connected to the blocking plate 11, and a handle 22 is fixedly connected to the mounting rod 23.

[0038] Working process: When the kneading machine is needed, the raw materials can be put into the box body 1 through the feed port 21, and then the drive motor 5 can be started, so that the output shaft of the drive motor 5 drives one of the rotating rods 8 to rotate, and then under the action of the first disc 3, the second disc 7, and the belt 6, the two rotating rods 8 rotate at the same time, so that the two stirring rods 2 rotate at the same time, so that the raw materials are stirred evenly. At the same time, the diameter of the first disc 3 is four times the diameter of the second disc 7, so that one stirring rod 2 rotates faster and the other rotates slower, so as to generate shear force. Different stirring rods 2 enables the material to be sheared quickly, so that the material can be mixed evenly. After the mixing is completed, the cylinder 14 can be started, so that the output shaft of the cylinder 14 is lowered, so that the slider 19 slides on the slide groove 20, and the limit block 9 and the limit groove 13 improve the stability, so that the angle of the material receiving box 18 is tilted. When it is tilted to a certain angle, the handle 22 can be pulled to move the blocking plate 11, so that the discharge port 10 is opened. The raw material is automatically discharged under the action of gravity, so that the position of the blocking plate 11 is moved according to the situation, so as to facilitate the discharge.

[0039] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A high-speed kneading machine for masterbatch production, comprising: Box body, bottom open setting; A base, located below the box; A support rod is fixedly connected between the base and the box body; The feed inlet is opened on the top plate of the box; Features: The high-speed kneading machine for masterbatch production also includes: Two rotating rods are provided and are symmetrically mounted on the top plate of the box body; A stirring rod, fixedly connected to the bottom of the rotating rod; A driving assembly, arranged on the box body, for driving the two rotating rods to rotate; The material receiving box is located at the bottom of the box body; A support frame is fixedly connected to the base, and the support frame is hinged to the material receiving box; An angle adjustment component is arranged between the material receiving box and the base; The material outlet is provided on the side plate of the material receiving box; The blocking plate corresponds to the discharge port and is detachably mounted on the receiving box.

2. The high-speed kneading machine for masterbatch production according to claim 1, characterized in that: The driving assembly comprises a driving motor, a connecting rod is fixedly connected to the top plate of the box body, and the driving motor is fixedly connected to the connecting rod, and the output shaft of the driving motor is fixedly connected to one of the rotating rods, and a linkage assembly is arranged between the two rotating rods.

3. The high-speed kneading machine for masterbatch production according to claim 2, characterized in that: The linkage assembly comprises a first disc and a second disc, wherein the first disc and the second disc are fixedly connected to two rotating rods in sequence, and a belt is installed between the first disc and the second disc for transmission.

4. The high-speed kneading machine for masterbatch production according to claim 3, characterized in that: The diameter of the first disk is four times the diameter of the second disk.

5. The high-speed kneading machine for masterbatch production according to claim 1, characterized in that: The angle adjustment assembly includes a cylinder, a mounting seat is fixedly connected to the bottom of the material receiving box, a slide groove is provided on the mounting seat, a slider is slidably installed on the slide groove, a limit block is fixedly connected to the slider, and a limit groove corresponding to the limit block is provided on the inner wall of the slide groove, the cylinder is fixedly connected to the base, and the cylinder is hinged to the slider.

6. The high-speed kneading machine for masterbatch production according to claim 5, characterized in that: There are two limit slots and two limit blocks.

7. The high-speed kneading machine for masterbatch production according to claim 6, characterized in that: The sliding block is located between two limiting blocks.

8. The high-speed kneading machine for masterbatch production according to claim 1, characterized in that: The material receiving box is fixedly connected with a limiting frame, the blocking plate is slidably installed with the limiting frame, the blocking plate passes through the limiting frame, and the blocking plate is located on the opening.

9. The high-speed kneading machine for masterbatch production according to claim 8, characterized in that: The number of the limiting frames is two, and the two limiting frames are symmetrically arranged.

10. The high-speed kneading machine for masterbatch production according to claim 9, characterized in that: A mounting rod is fixedly connected to the blocking plate, and a handle is fixedly connected to the mounting rod.

Citation Information

Patent Citations

  • Kneading machine is used in masterbatch production

    CN207388049U

Cited By

  • High-speed kneader for color master batch production

    CN224644013U