Feeding device of color sand and color master batch internal mixer

By designing a feeding device for a mixer including a support frame, an outer barrel wall, an inner barrel of feeding, a hopper, a discharge pipe and a feeding assembly, the problem of inaccurate proportion of auxiliary materials in the prior art is solved, and the uniformity and quality of the color masterbing are improved.

CN222858477UActive Publication Date: 2025-05-13JIANGXI SHENCAI PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421549385.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-13
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The feeding device of the existing intensive mixer cannot be accurately proportioned when adding auxiliary materials, resulting in defects in the color masterbing produced.

Method used

A feeding device including a support frame, an outer barrel wall, an inner barrel of feed, a hopper, a discharge pipe and a feeding assembly is designed. The precise metering and mixing of auxiliary materials is achieved through a ball valve, a water pump and a flow meter, the mixing efficiency is accelerated by heating pipes and a stirring rod, and the scraping ring is used to ensure sufficient discharge of the colored raw material.

Benefits of technology

The precise ratio of auxiliary materials is achieved, the uniformity and quality of color masterbing is improved, and the occurrence of production defects is reduced.

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Abstract

The utility model provides a feeding device of a color sand and color master batch internal mixer, and relates to the technical field of color master batch production. A feeding device of a color sand and color master batch internal mixer comprises a supporting frame, an outer barrel wall, a feeding inner barrel, a discharging hopper, a discharging pipe and a conveying assembly, the outer barrel wall is installed on the supporting frame, the feeding inner barrel is installed in the outer barrel wall, the discharging hopper is jointly installed at the bottom of the outer barrel wall and the bottom of the feeding inner barrel, and the discharging pipe is connected and communicated with the bottom of the discharging hopper. A feeding opening is formed in the top of the feeding inner barrel, and a conveying assembly used for conveying color masterbatch into the internal mixer is arranged on the supporting frame. The color oil auxiliary material in the water tank is conveyed into the feeding inner barrel through the water conveying pipe by rotating the opening ball valve and starting the water pump, when the color oil auxiliary material flows through the water conveying pipe, the amount of the added auxiliary material is metered through the flow meter, feeding is stopped in time, and the effect of accurately proportioning raw materials and the auxiliary material is achieved.
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Description

Technical Field

[0001] The utility model provides a feeding device for a color sand and color masterbatch internal mixer, and relates to the technical field of color masterbatch production. Background Art

[0002] Closed mixer is also called internal mixer. In a closed cylindrical container, the mixer uses the rotation of a paddle impeller to give shearing effect to the material. The container and the impeller are both equipped with small holes, and the material temperature can be adjusted by heating or cooling. It is used for mixing plastics or rubber. The advantage of this mixer is that it has the least risk of dust flying and smoke spreading.

[0003] The patent with the patent authorization announcement number CN219338193U discloses a feeding device for an internal mixer. The patent first pours the raw materials into the feeding chamber through the feeding pipe, so that the raw materials are located on the surface of the slide plate, and the raw materials fall into the internal mixing chamber from the through hole. The driving mechanism drives the slide plate to reciprocate, so that the raw materials are evenly scattered inside the internal mixing chamber, and the auxiliary materials are evenly scattered inside the internal mixing chamber, so as to evenly mix the raw materials and quickly mix them. However, the feeding device provided by the patent still has shortcomings in actual use. When adding raw materials and auxiliary materials, they need to be proportioned in a certain ratio. The patent cannot be well proportioned when adding auxiliary materials, and the masterbatch produced will have certain defects.

[0004] Therefore, it is necessary to provide a feeding device for a color sand and masterbatch internal mixer that can accurately proportion ingredients. Utility Model Content

[0005] In order to overcome the disadvantage that the feeding device provided by the existing patent cannot perform good proportioning when adding auxiliary materials, and the produced masterbatch will have certain defects, the utility model provides a feeding device of a color sand masterbatch internal mixer that can accurately proportion the ingredients.

[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical scheme: a feeding device of a color sand masterbatch internal mixer, comprising a support frame, an outer barrel wall, a feeding inner barrel, a discharging hopper, a discharging pipe and a feeding assembly, the outer barrel wall is installed on the support frame, the feeding inner barrel is installed in the outer barrel wall, the outer barrel wall and the bottom of the feeding inner barrel are jointly installed with the discharging hopper, the bottom of the discharging hopper is connected and communicated with the discharging pipe, a feeding port is provided at the top of the feeding inner barrel, a feeding assembly for conveying the masterbatch into the internal mixer is provided on the support frame, and also comprises a support plate, a mounting seat, a water tank, a water pump, a water pipe, a ball valve and a flow meter, a support plate is installed on the side of the support frame, a mounting seat is installed on the support plate, a water tank is installed on the mounting seat, a liquid replenishing port is provided on the water tank, a water pump is installed in the water tank, a water pipe is connected to the water pump, the water pipe penetrates the water tank and is communicated to the feeding inner barrel, a flow meter is installed on the water pipe, and a ball valve is rotatably provided on the water pipe.

[0007] In a preferred embodiment of the utility model, the feeding assembly includes a second mounting frame mounted on a support frame, a first motor is mounted on the second mounting frame, a spiral feeding rod is rotatably arranged in a discharge pipe, the spiral feeding rod penetrates to the outside of the discharge pipe, and the output shaft of the first motor is fixedly connected to the spiral feeding rod through a coupling.

[0008] In a preferred embodiment of the utility model, it also includes a heating tube installed in the cavity between the outer barrel wall and the feed inner barrel, and a controller is installed on the outer barrel wall, and the controller is electrically connected to the heating tube.

[0009] In a preferred embodiment of the utility model, it also includes a third mounting frame installed on the feed inner barrel, and a second motor is installed on the third mounting frame. A support rod is rotatably provided on the feed inner barrel, and the support rod penetrates to the outside of the feed inner barrel. The output shaft of the second motor is fixedly connected to the support rod through a coupling, and a first gear is fixedly connected to the support rod. A stirring rod is rotatably provided in the feed inner barrel, and a second gear is fixedly connected to the stirring rod, and the second gear is meshed with the first gear.

[0010] In a preferred embodiment of the utility model, it also includes a first mounting frame installed on the support frame, a cylinder is installed on the first mounting frame, a U-shaped rod is fixedly connected to the push rod of the cylinder, the U-shaped rod penetrates into the feed inner barrel, a connecting block is fixedly connected to the U-shaped rod, a guide rod is fixedly connected to the feed inner barrel, another connecting block is slidably arranged on the guide rod, a scraper ring is commonly installed on the two connecting blocks, and the scraper ring fits against the inner wall of the feed inner barrel.

[0011] In a preferred embodiment of the present invention, the top and bottom of the scraper ring are both annular beveled surfaces.

[0012] In a preferred embodiment of the present invention, a first protective cover is slidably provided on the feed port.

[0013] In a preferred embodiment of the present invention, a second protective cover is slidably provided on the liquid replenishing port.

[0014] In a preferred embodiment of the present invention, a protective shell is installed on the top of the inner feeding barrel, and the first gear and the second gear are both located in the protective shell.

[0015] Compared with the prior art, the feeding device provided by the embodiment of the utility model has the following advantages: 1. By turning to open the ball valve and starting the water pump, the color oil auxiliary material in the water tank is transported to the feed inner barrel through the water pipe. When the color oil auxiliary material flows through the water pipe, the amount of auxiliary material added is measured by the flow meter, and the feeding is stopped in time, so as to achieve the effect of accurately proportioning the raw materials and auxiliary materials.

[0016] 2. The heating tube is controlled by the operating controller to heat up. The heating tube transfers the heat to the feed inner barrel, and then transfers the heat to the masterbatch raw material through the feed inner barrel, so that the masterbatch raw material is preheated and the mixing efficiency of the auxiliary material and the masterbatch raw material is accelerated, so as to achieve the effect of preheating the masterbatch raw material and accelerating the mixing efficiency with the auxiliary material.

[0017] 3. Start the second motor to drive the support rod to rotate, and the support rod drives the first gear to rotate and mesh with the second gear. At this time, the second gear drives the stirring rod to rotate in the feed barrel, so that the stirring rod stirs and fully mixes the masterbatch raw materials and auxiliary materials, thereby achieving the effect of fully mixing the raw materials and auxiliary materials.

[0018] 4. Start the cylinder to push the U-shaped rod up and down, so that the U-shaped rod drives the scraper ring to move up and down through the connecting block. The scraper ring slides up and down along the guide rod through the connecting block on the other side, and the scraper ring scrapes off the masterbatch material adhering to the inner wall of the feed inner barrel, thereby achieving the effect of scraping off the masterbatch material adhering to the inner wall of the feed inner barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the support plate, outer barrel wall and feeding inner barrel of the utility model.

[0021] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the mounting base, water tank and water pump of the utility model.

[0022] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the support frame, the discharge hopper and the spiral feed rod of the utility model.

[0023] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the feeding inner barrel, heating tube and controller of the utility model.

[0024] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the cylinder, U-shaped rod and stirring rod of the utility model.

[0025] Figure 7 It is a three-dimensional structural schematic diagram of the first gear, the second gear and the protective shell of the utility model.

[0026] Figure 8 It is a three-dimensional cross-sectional structural schematic diagram of the connecting block, the scraper ring and the guide rod of the utility model.

[0027] The markings of the components in the attached drawings are as follows: 1. Support frame, 2. First mounting frame, 3. Support plate, 4. Outer barrel wall, 5. Feed inner barrel, 6. Feed inlet, 601, First protective cover, 7. Discharge hopper, 8. Discharge pipe, 9. Mounting seat, 10. Water tank, 1001, Liquid replenishment port, 11. Second protective cover, 12. Water pump, 1201, Water pipe, 1202, Ball valve, 1203, Flow meter, 13. Second safety valve Mounting rack, 14. First motor, 1401. Screw feed rod, 15. Heating tube, 16. Controller, 17. Second motor, 1701. Third mounting rack, 1702. Support rod, 1703. First gear, 1704. Stirring rod, 1705. Second gear, 18. Cylinder, 1801. U-shaped rod, 1802. Connecting block, 1803. Scraper ring, 1804. Guide rod, 19. Protective shell. DETAILED DESCRIPTION

[0028] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.

[0029] Example 1: A feeding device for a color sand masterbatch mixer, see Figure 1-Figure 4 As shown, it includes a support frame 1, an outer barrel wall 4, a feed inner barrel 5, a discharge hopper 7, a discharge pipe 8 and a feeding assembly. The outer barrel wall 4 is installed on the support frame 1 by bolt connection, and the feed inner barrel 5 is installed in the outer barrel wall 4 by welding. A cavity is formed between the outer barrel wall 4 and the feed inner barrel 5. The discharge hopper 7 is installed together with the bottom of the outer barrel wall 4 and the feed inner barrel 5 by welding. The bottom of the discharge hopper 7 is connected and connected with the discharge pipe 8. The top of the feed inner barrel 5 is provided with a feed port 6 for adding masterbatch raw materials. The support frame 1 is provided with a feeding assembly for conveying the masterbatch into the internal mixer, and also includes a support plate 3, a mounting seat 9, a water tank 10, a water pump 12, a water pipe 1 201, a ball valve 1202 and a flow meter 1203. A support plate 3 is installed on the side of the support frame 1 by welding. A mounting seat 9 is installed on the support plate 3 by bolting. A water tank 10 is installed on the mounting seat 9 by bolting. A liquid replenishing port 1001 for replenishing auxiliary materials is opened on the water tank 10. A water pump 12 is installed in the water tank 10 by bolting. A water pipe 1201 is connected to the water pump 12. The water pipe 1201 penetrates the water tank 10 and is connected to the feed inner barrel 5. A flow meter 1203 for measuring the flow of auxiliary materials is installed in a sleeve-type manner on the water pipe 1201, and a ball valve 1202 is rotatably arranged on the water pipe 1201.

[0030] See also Figure 4 As shown, the feeding assembly includes a second mounting frame 13 installed at the lower part of the support frame 1 by welding, a first motor 14 is installed on the top of the second mounting frame 13 by bolt connection, a spiral feeding rod 1401 for conveying masterbatch is rotatably arranged in the discharge pipe 8, the spiral feeding rod 1401 penetrates to the outside of the discharge pipe 8, and the output shaft of the first motor 14 is fixedly connected to the spiral feeding rod 1401 through a coupling.

[0031] When it is necessary to feed the internal mixer, first pour the masterbatch raw material into the feed port 6 through the feed port 6, then open the ball valve 1202 by turning, and start the water pump 12 to transport the color oil auxiliary material in the water tank 10 through the water pipe 1201 to the feed inner barrel 5 to mix with the masterbatch raw material. When the color oil auxiliary material flows through the water pipe 1201, the flow meter 1203 can measure the amount of auxiliary material added and stop feeding in time to carry out the ratio of raw materials and auxiliary materials. The auxiliary material in the water tank 10 can be replenished through the liquid replenishment port 1001; when the raw material ratio is completed, the raw material enters the discharge pipe 8 through the discharge hopper 7. At this time, the first motor 14 is started to drive the spiral feed rod 1401 to rotate in the discharge pipe 8, so that the spiral feed rod 1401 can transport the raw material from the discharge pipe 8 to the internal mixer.

[0032] Example 2: Based on Example 1, refer to Figure 5 As shown, it also includes a heating tube 15 which is installed in a surrounding manner in the cavity between the outer barrel wall 4 and the feed inner barrel 5 by means of bolt connection. A controller 16 is installed on the outer barrel wall 4 by means of bolt connection, and the controller 16 is electrically connected to the heating tube 15.

[0033] After the masterbatch raw material is added, the heating tube 15 is controlled by the operating controller 16 to heat, and the heating tube 15 transfers the heat to the feed inner barrel 5, and the heat is then transferred to the masterbatch raw material through the feed inner barrel 5, so that the masterbatch raw material is preheated, which is convenient for subsequent processing in the internal mixer and can also speed up the mixing efficiency of the auxiliary materials and the masterbatch raw material.

[0034] See also Figure 6 and Figure 7As shown, it also includes a third mounting frame 1701 installed on the feed inner barrel 5 by means of bolt connection, and a second motor 17 is installed on the third mounting frame 1701 by means of bolt connection, and the output shaft of the second motor 17 faces downward, and a support rod 1702 is rotatably arranged at the top of the feed inner barrel 5, and the support rod 1702 penetrates to the outside of the feed inner barrel 5, and the output shaft of the second motor 17 is fixedly connected to the support rod 1702 through a coupling, and a first gear 1703 is fixedly connected to the support rod 1702 by means of a key connection, and a stirring rod 1704 is rotatably arranged in the feed inner barrel 5, and a second gear 1705 is fixedly connected to the stirring rod 1704 by means of a key connection, and the second gear 1705 is meshed with the first gear 1703.

[0035] When it is necessary to accelerate the mixing efficiency and improve the uniformity of the masterbatch and auxiliary materials, the second motor 17 is started to drive the support rod 1702 to rotate, and the support rod 1702 drives the first gear 1703 to rotate and engage with the second gear 1705. At this time, the second gear 1705 drives the stirring rod 1704 to rotate in the feed inner barrel 5, so that the stirring rod 1704 stirs and fully mixes the masterbatch and auxiliary materials.

[0036] See also Figure 6 and Figure 8 As shown, it also includes a first mounting frame 2 installed on the support frame 1 by welding, a cylinder 18 is installed on the first mounting frame 2 by bolt connection, a U-shaped rod 1801 is fixedly connected to the push rod of the cylinder 18 by welding, the U-shaped rod 1801 penetrates into the feeding inner barrel 5, and a connecting block 1802 is fixedly connected to the bottom of one end of the U-shaped rod 1801 located in the feeding inner barrel 5 by welding, a guide rod 1804 is fixedly connected to the feeding inner barrel 5 by welding, another connecting block 1802 is slidably arranged on the guide rod 1804, and a scraper ring 1803 is jointly installed on the two connecting blocks 1802 by welding, the scraper ring 1803 is fitted with the inner wall of the feeding inner barrel 5, and the top and bottom of the scraper ring 1803 are both annular beveled surfaces, so that the scraper ring 1803 is sharper and easier to scrape off the adhered masterbatch raw materials.

[0037] After the masterbatch is preheated and auxiliary materials are added, part of the masterbatch is easy to melt and stick to the inner wall of the feeding inner barrel 5. At this time, the U-shaped rod 1801 is pushed up and down by starting the cylinder 18, so that the U-shaped rod 1801 drives the scraper ring 1803 to move up and down through the connecting block 1802, and the scraper ring 1803 slides up and down along the guide rod 1804 through the connecting block 1802 on the other side, so that the scraper ring 1803 can scrape off the masterbatch adhering to the inner wall of the feeding inner barrel 5, so that the masterbatch is fully discharged.

[0038] See also Figure 1 , Figure 3 and Figure 7 As shown, a first protective cover 601 is slidably provided on the feed port 6; a second protective cover 11 is slidably provided on the liquid replenishing port 1001; a protective shell 19 is installed on the top of the feed inner barrel 5 by bolt connection, and the first gear 1703 and the second gear 1705 are both located in the protective shell 19.

[0039] The first protective cover 601 can prevent foreign matter from falling into the feed inner barrel 5, so as to avoid defects in the masterbatch product; the second protective cover 11 can prevent dust and foreign matter from falling into the water tank 10, so as to avoid contamination of the auxiliary materials in the water tank 10; the protective shell 19 can prevent the masterbatch raw material from getting stuck between the first gear 1703 and the second gear 1705, so as not to affect the rotation of the stirring rod 1704.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A feeding device for a color sand masterbatch internal mixer, comprising a support frame (1), an outer barrel wall (4), a feeding inner barrel (5), a discharge hopper (7), a discharge pipe (8) and a feeding assembly, wherein the outer barrel wall (4) is mounted on the support frame (1), the feeding inner barrel (5) is mounted inside the outer barrel wall (4), the discharge hopper (7) is mounted on the bottom of the outer barrel wall (4) and the feeding inner barrel (5), the bottom of the discharge hopper (7) is connected and communicated with the discharge pipe (8), the top of the feeding inner barrel (5) is provided with a feeding port (6), and a feeding assembly for conveying the color masterbatch into the internal mixer is arranged on the support frame (1), wherein the feeding device comprises: The invention also comprises a support plate (3), a mounting seat (9), a water tank (10), a water pump (12), a water pipe (1201), a ball valve (1202) and a flow meter (1203); the support plate (3) is mounted on the side of the support frame (1); the mounting seat (9) is mounted on the support plate (3); the water tank (10) is mounted on the mounting seat (9); a liquid replenishing port (1001) is provided on the water tank (10); a water pump (12) is mounted in the water tank (10); the water pump (12) is connected to the water pipe (1201); the water pipe (1201) penetrates the water tank (10) and is connected to the inner barrel (5) for feeding; a flow meter (1203) is mounted on the water pipe (1201); and a ball valve (1202) is rotatably arranged on the water pipe (1201).

2. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: The feeding assembly comprises a second mounting frame (13) mounted on a support frame (1), a first motor (14) being mounted on the second mounting frame (13), a spiral feeding rod (1401) being rotatably arranged in a discharge pipe (8), the spiral feeding rod (1401) penetrating to the outside of the discharge pipe (8), and an output shaft of the first motor (14) being fixedly connected to the spiral feeding rod (1401) via a coupling.

3. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: It also includes a heating tube (15) installed in the cavity between the outer barrel wall (4) and the feed inner barrel (5), and a controller (16) is installed on the outer barrel wall (4), and the controller (16) is electrically connected to the heating tube (15).

4. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: It also includes a third mounting frame (1701) mounted on the feeding inner barrel (5), a second motor (17) being mounted on the third mounting frame (1701), a support rod (1702) being rotatably arranged on the feeding inner barrel (5), the support rod (1702) penetrating to the outside of the feeding inner barrel (5), an output shaft of the second motor (17) being fixedly connected to the support rod (1702) via a coupling, a first gear (1703) being fixedly connected to the support rod (1702), a stirring rod (1704) being rotatably arranged in the feeding inner barrel (5), a second gear (1705) being fixedly connected to the stirring rod (1704), and the second gear (1705) being meshed with the first gear (1703).

5. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: The invention also comprises a first mounting frame (2) mounted on the support frame (1), a cylinder (18) being mounted on the first mounting frame (2), a U-shaped rod (1801) being fixedly connected to the push rod of the cylinder (18), the U-shaped rod (1801) penetrating into the inner feeding barrel (5), a connecting block (1802) being fixedly connected to the U-shaped rod (1801), a guide rod (1804) being fixedly connected to the inner feeding barrel (5), another connecting block (1802) being slidably arranged on the guide rod (1804), a scraping ring (1803) being mounted on both connecting blocks (1802), and the scraping ring (1803) being in contact with the inner wall of the inner feeding barrel (5).

6. A feeding device for a color sand and masterbatch internal mixer according to claim 5, characterized in that: The top and bottom of the scraper ring (1803) are both annular beveled surfaces.

7. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: A first protective cover (601) is slidably arranged on the feed port (6).

8. A feeding device for a color sand and masterbatch internal mixer according to claim 1, characterized in that: A second protective cover (11) is slidably provided on the liquid replenishing port (1001).

9. A feeding device for a color sand and masterbatch internal mixer according to claim 4, characterized in that: A protective shell (19) is installed on the top of the inner feeding barrel (5), and the first gear (1703) and the second gear (1705) are both located in the protective shell (19).

Citation Information

Patent Citations

  • Feeding device of internal mixer

    CN219338193U