Automobile lamp insert water gap shearing equipment

Abstract

The utility model discloses a car lamp insert water gap shearing device, which belongs to the technical field of automation equipment and comprises an automation control box and a vibration disc control box, the automation control box is fixedly connected with the vibration disc control box, and a fixing plate is fixedly connected onto the automation control box and the vibration disc control box. A feeding mechanism, a product embedding mechanism, a first shearing mechanism and a second shearing mechanism are arranged on the fixed plate; according to the vehicle lamp insert embedding and water gap shearing device, vehicle lamp insert embedding and water gap shearing are directly conducted on the device, automatic molding of vehicle lamp insert embedding and water gap shearing is achieved, and therefore the working efficiency is improved, vehicle lamp insert embedding is conducted through the feeding mechanism and the product embedding mechanism, two different vehicle lamp products are embedded, combined and molded, and the production efficiency is improved. And the first material shearing mechanism and the second material shearing mechanism treat two different automobile lamp products at the same time, so that the different automobile lamp products are treated at the same time, and the working efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, and more specifically to a water outlet cutting device for a lamp insert. Background Art

[0002] Headlights refer to the lamps on vehicles. They are tools for illuminating the road when the vehicle is driving at night, and are also tools for issuing various vehicle driving signals. They are usually used in combination with inserts, but most headlights and internal inserts are usually injection molded, which will produce some redundant corners.

[0003] At present, after the headlights and inserts are embedded and combined, the excess corners need to be cut off. Therefore, it is necessary to use cutting water mouth equipment to process the excess corners of the headlight inserts. However, the existing cutting water mouth equipment can only cut water mouth treatment on the headlight inserts. Before cutting water mouth, other equipment is needed to embed the headlights and inserts for combination. The whole operation method is not convenient enough, which will reduce work efficiency when the headlights are processed in large quantities. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the present utility model is to provide a device for cutting water outlets for headlight inserts, aiming to solve the problem that the existing water outlet cutting equipment in the prior art can only perform water outlet cutting on headlight inserts, and other equipment is needed to embed and assemble the headlights and inserts before water outlet cutting, and the whole operation method is not convenient enough, which will reduce work efficiency when processing headlights in large quantities.

[0006] Technical Solution

[0007] In order to solve the above problems, the utility model adopts the following technical solutions:

[0008] A device for cutting water outlets for headlight inserts comprises an automatic control box and a vibration plate control box, wherein the control box and the support box are fixedly connected, and a fixing plate is fixedly connected to the automatic control box and the vibration plate control box, and a feeding mechanism, a product embedding mechanism, a first cutting mechanism and a second cutting mechanism are arranged on the fixing plate, the feeding mechanism is used for conveying headlight inserts, the product embedding mechanism controls the connection between the headlight and the insert, and the first cutting mechanism and the second cutting mechanism are used for cutting water outlets of headlight inserts.

[0009] As a preferred solution of the utility model, the feeding mechanism includes two vibration motors, two vibration disks, two discharge ports and two material guide tracks. The two vibration motors and the two material guide tracks are fixedly connected to a fixed plate, the two vibration disks are respectively arranged on the two vibration motors, and the two material guide tracks correspond to the two vibration disks respectively, and the two discharge ports are respectively arranged on the upper sides of the two vibration disks.

[0010] As a preferred solution of the utility model, the product embedding mechanism includes two material picking racks, a robotic arm, two fixed molds, a material picking claw, a first embedded mold, a second embedded mold and two suction cup material picking devices. The two material picking racks, the robotic arm and the two fixed molds are all fixedly connected to a fixed plate, and the two material picking racks correspond to two material guide tracks respectively. The material picking claws, the first embedded mold and the second embedded mold are all arranged on the robotic arm, and the first embedded mold and the second embedded mold correspond to the two fixed molds respectively. The two suction cup material picking devices are respectively arranged on the first embedded mold and the second embedded mold.

[0011] As a preferred solution of the utility model, the first shearing mechanism includes two first rotating arms, two first clamping claws and two first pneumatic cutting pliers, the two first rotating arms and the two first pneumatic cutting pliers are fixedly connected to a fixed plate, and the two first pneumatic cutting pliers correspond to the two first rotating arms, the two first clamping claws are respectively arranged on the two first rotating arms, and the two first clamping claws correspond to the two first pneumatic cutting pliers respectively.

[0012] As a preferred solution of the utility model, the second shearing mechanism includes two second rotating arms, two second clamping claws and two second pneumatic cutting pliers, the two second rotating arms and the two second pneumatic cutting pliers are fixedly connected to the fixed plate, and the two second pneumatic cutting pliers correspond to the two second rotating arms, the two second clamping claws are respectively arranged on the two second rotating arms, and the two second clamping claws correspond to the two second pneumatic cutting pliers respectively. Beneficial Effects

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] 1) In this solution, the feeding mechanism transports two different inserts, and the product embedding mechanism embeds the two transported inserts into two types of headlight products respectively, so that the headlight products and the inserts are combined. The two combined headlight products are moved to the first cutting mechanism and the second cutting mechanism respectively by the product embedding mechanism, and the first cutting mechanism and the second cutting mechanism respectively perform watertightening treatment on the two different headlight products; in the utility model, the embedding and watertightening of the headlight inserts are directly processed on this equipment, so that the embedding and watertightening of the headlight inserts are automatically formed, thereby improving work efficiency, and the feeding mechanism and the product embedding mechanism embed the headlight inserts, so that two different headlight products are embedded and combined for forming, and the first cutting mechanism and the second cutting mechanism process two different headlight products at the same time, so that different headlight products are processed at the same time, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of some structures in the utility model;

[0017] Figure 3 It is a structural diagram of the embedded mechanism of the product in the utility model;

[0018] Figure 4 It is a structural diagram of the first shearing mechanism in the utility model;

[0019] Figure 5 It is a structural diagram of the second shearing mechanism in the utility model.

[0020] Description of the numbers in the figure:

[0021] 1. Automation control box; 2. Vibration plate control box; 3. Fixed plate; 4. Feeding mechanism; 401. Vibration motor; 402. Vibration plate; 403. Discharge port; 404. Material guide track; 5. Product embedding mechanism; 501. Removing rack; 502. Robotic arm; 503. Fixed mold; 504. Removing claw; 505. First embedded mold; 506. Second embedded mold; 507. Suction cup removable device; 6. First shearing mechanism; 601. First rotating arm; 602. First clamping claw; 603. First pneumatic cutting pliers; 7. Second shearing mechanism; 701. Second rotating arm; 702. Second clamping claw; 703. Second pneumatic cutting pliers. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Example

[0025] See also Figure 1-5 The headlight inlay water cutting device comprises a control box 1 and a support box 2, which are fixedly connected with each other, and a fixing plate 3 is fixedly connected with the control box 1 and the support box 2, and a feeding mechanism 4, a product embedding mechanism 5, a first cutting mechanism 6 and a second cutting mechanism 7 are arranged on the fixing plate 3, the feeding mechanism 4 is used for conveying the headlight inlay, the product embedding mechanism 5 controls the connection between the headlight and the inlay, and the first cutting mechanism 6 and the second cutting mechanism 7 are used for cutting the water cutting of the headlight inlay.

[0026] In this embodiment, the automation control box 1, the vibration plate control box 2 and the fixed plate 3 are used to support the operation of the entire water cutting device. When the headlight product is being processed, two different inserts are conveyed to the product embedding mechanism 5 through the feeding mechanism 4. The product embedding mechanism 5 grabs and embeds the two headlights and the two inserts respectively to combine the headlight inserts. The combined headlight inserts are conveyed by the product embedding mechanism 5 to the first shearing mechanism 6 and the second shearing mechanism 7. The first shearing mechanism 6 and the second shearing mechanism 7 perform water cutting processing on two different headlight products at the same time.

[0027] Specifically, the feeding mechanism 4 includes two vibration motors 401, two vibration disks 402, two discharge ports 403 and two material guide tracks 404. The two vibration motors 401 and the two material guide tracks 404 are fixedly connected to the fixed plate 3. The two vibration disks 402 are respectively arranged on the two vibration motors 401, and the two material guide tracks 404 correspond to the two vibration disks 402 respectively. The two discharge ports 403 are respectively arranged on the upper sides of the two vibration disks 402.

[0028] In this embodiment, two different inserts are added into the two discharge ports 403 respectively, and the two inserts fall into the two vibration disks 402 respectively. The two vibration motors 401 control the two vibration disks 402 to vibrate, so that the two inserts in the two vibration disks 402 are vibrated and transported to the two material guide tracks 404.

[0029] Specifically, the product embedding mechanism 5 includes two material picking racks 501, a robotic arm 502, two fixed molds 503, a material picking claw 504, a first embedded mold 505, a second embedded mold 506 and two suction cup material picking devices 507. The two material picking racks 501, the robotic arm 502 and the two fixed molds 503 are all fixedly connected to the fixed plate 3, and the two material picking racks 501 correspond to the two material guide rails 404 respectively, the material picking claw 504, the first embedded mold 505 and the second embedded mold 506 are all arranged on the robotic arm 502, and the first embedded mold 505 and the second embedded mold 506 correspond to the two fixed molds 503 respectively, and the two suction cup material picking devices 507 are respectively arranged on the first embedded mold 505 and the second embedded mold 506.

[0030] In this embodiment, the two different inserts transported by the two material guide tracks 404 will fall on the two material picking racks 501 respectively. The mechanical arm 502 controls the movement of the material picking claw 504 to grab the different inserts on the two material picking racks 501, so that the two inserts are moved to the two fixed molds 503 respectively. The first embedded mold 505 and the two second embedded molds 506 grab the car light product through two suction cup material picking devices 507 respectively, and then the car light product is embedded and combined with the two different inserts. After the car light inserts are embedded, the first embedded mold 505 and the second embedded mold 506 grab the car light inserts through two suction cup material picking devices 507, so that the car light products with two different inserts correspond to the first cutting mechanism 6 and the second cutting mechanism 7 respectively.

[0031] Specifically, the first cutting mechanism 6 includes two first rotating arms 601, two first clamping claws 602 and two first pneumatic cutting pliers 603. The two first rotating arms 601 and the two first pneumatic cutting pliers 603 are all fixedly connected to the fixed plate 3, and the two first pneumatic cutting pliers 603 correspond to the two first rotating arms 601. The two first clamping claws 602 are respectively arranged on the two first rotating arms 601, and the two first clamping claws 602 correspond to the two first pneumatic cutting pliers 603 respectively.

[0032] In this embodiment, the first embedded mold 505 moves the headlight inlay to the two first clamping claws 602 through a suction cup material picking device 507. The two first clamping claws 602 clamp the headlight inlay. Then, the two first rotating arms 601 control the two first clamping claws 602 and the headlight inlay to rotate, so that the headlight inlay corresponds to the two first pneumatic cutting pliers 603. The two first pneumatic cutting pliers 603 cut off the excess edges and corners of the headlight inlay to achieve water cutting processing.

[0033] Specifically, the second cutting mechanism 7 includes two second rotating arms 701, two second clamping claws 702 and two second pneumatic cutting pliers 703. The two second rotating arms 701 and the two second pneumatic cutting pliers 703 are all fixedly connected to the fixed plate 3, and the two second pneumatic cutting pliers 703 correspond to the two second rotating arms 701. The two second clamping claws 702 are respectively arranged on the two second rotating arms 701, and the two second clamping claws 702 correspond to the two second pneumatic cutting pliers 703 respectively.

[0034] In this embodiment, the second embedded mold 506 moves the headlight inlay to the two second clamping claws 702 through a suction cup material picking device 507. The two second clamping claws 702 clamp the headlight inlay. Then, the two second rotating arms 701 control the two second clamping claws 702 and the headlight inlay to rotate, so that the headlight inlay corresponds to the two second pneumatic cutting pliers 703. The two second pneumatic cutting pliers 703 cut off the excess edges and corners of the headlight inlay to achieve water cutting processing.

[0035] Working principle: When the headlight product is being processed, two different inserts are added to the two discharge ports 403 respectively, and the two inserts fall into the two vibration plates 402 respectively. The two vibration motors 401 control the two vibration plates 402 to vibrate, so that the two inserts in the two vibration plates 402 are vibrated to the two material guide tracks 404 for transportation. The two different inserts transported by the two material guide tracks 404 will fall on the two material picking racks 501 respectively. The mechanical arm 502 controls the movement of the material picking claw 504 to grab the different inserts on the two material picking racks 501, so that the two inserts are moved to the two fixed molds 503 respectively. The first embedded mold 505 and the two second embedded molds 506 grab the headlight product respectively through the two suction cup material picking devices 507, and then the headlight product is embedded and combined with the two different inserts. After the headlight inserts are embedded, the first embedded mold 505 and the second embedded mold 506 grab the headlight inserts through two suction cup material picking devices 507, and the two different headlight products are respectively transported by the two suction cup material picking devices 507 to the corresponding first cutting mechanism 6 and the second cutting mechanism 7, and the two first clamping claws 602 and the two second clamping claws 702 clamp the two different headlight products respectively, and the two first rotating arms 601 and the two second rotating arms 701 rotate the two different headlight products through the two first clamping claws 602 and the two second clamping claws 702 respectively, so that the two different headlight products correspond to the two first pneumatic cutting pliers 603 and the two second pneumatic cutting pliers 703 respectively, and the two first pneumatic cutting pliers 603 and the two second pneumatic cutting pliers 703 simultaneously perform water cut processing on the two different headlight products.

[0036] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.

Claims

1. A headlight insert water outlet cutting device, comprising an automatic control box (1) and a vibration plate control box (2), characterized in that: The automation control box (1) and the vibration plate control box (2) are fixedly connected, and a fixed plate (3) is fixedly connected to the automation control box (1) and the vibration plate control box (2). The fixed plate (3) is provided with a feeding mechanism (4), a product embedding mechanism (5), a first shearing mechanism (6) and a second shearing mechanism (7). The feeding mechanism (4) is used for conveying the headlight insert, the product embedding mechanism (5) controls the connection between the headlight and the insert, and the first shearing mechanism (6) and the second shearing mechanism (7) are used for cutting off the shearing opening of the headlight insert.

2. The headlight insert water cutter device according to claim 1, characterized in that: The feeding mechanism (4) comprises two vibration motors (401), two vibration disks (402), two material discharge ports (403) and two material guide tracks (404); the two vibration motors (401) and the two material guide tracks (404) are fixedly connected to the fixed plate (3); the two vibration disks (402) are respectively arranged on the two vibration motors (401); the two material guide tracks (404) respectively correspond to the two vibration disks (402); and the two material discharge ports (403) are respectively arranged on the upper sides of the two vibration disks (402).

3. The headlight insert water outlet cutting device according to claim 2, characterized in that: The product embedding mechanism (5) comprises two material taking racks (501), a mechanical arm (502), two fixed molds (503), a material taking claw (504), a first embedded mold (505), a second embedded mold (506) and two suction cup material taking devices (507); the two material taking racks (501), the mechanical arm (502) and the two fixed molds (503) are all fixedly connected to the fixed plate (3); the two material taking racks (501) correspond to the two material guide rails (404) respectively; the material taking claw (504), the first embedded mold (505) and the second embedded mold (506) are all arranged on the mechanical arm (502); the first embedded mold (505) and the second embedded mold (506) correspond to the two fixed molds (503) respectively; and the two suction cup material taking devices (507) are respectively arranged on the first embedded mold (505) and the second embedded mold (506).

4. The headlight insert water outlet cutting device according to claim 3, characterized in that: The first material cutting mechanism (6) comprises two first rotating arms (601), two first clamping claws (602) and two first pneumatic material cutting pliers (603); the two first rotating arms (601) and the two first pneumatic material cutting pliers (603) are fixedly connected to the fixed plate (3), and the two first pneumatic material cutting pliers (603) correspond to the two first rotating arms (601); the two first clamping claws (602) are respectively arranged on the two first rotating arms (601), and the two first clamping claws (602) correspond to the two first pneumatic material cutting pliers (603) respectively.

5. The device for cutting water outlet of a lamp insert according to claim 4, characterized in that: The second material cutting mechanism (7) comprises two second rotating arms (701), two second clamping claws (702) and two second pneumatic material cutting pliers (703); the two second rotating arms (701) and the two second pneumatic material cutting pliers (703) are fixedly connected to the fixed plate (3), and the two second pneumatic material cutting pliers (703) correspond to the two second rotating arms (701); the two second clamping claws (702) are respectively arranged on the two second rotating arms (701), and the two second clamping claws (702) correspond to the two second pneumatic material cutting pliers (703) respectively.

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