Thermal management system and vehicle

By designing a multi-loop thermal management system, using the evaporator and compressor set in series, rapid heat dissipation or heating under special operating conditions is achieved, solving the problem that the existing system cannot meet the rapid temperature adjustment and improving driving experience and safety.

CN222859170UActive Publication Date: 2025-05-13FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202421981468.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing thermal management system cannot quickly dissipate or heat the cockpit or battery under special operating conditions, resulting in poor driving experience and safety risks.

Method used

A thermal management system is designed, including a battery temperature control circuit, a passenger compartment heating circuit, a first cooling circuit and a second cooling circuit. By setting up an evaporator and a compressor in series, multiple heaters and condensers are used to cooperate to achieve rapid heating or cooling.

Benefits of technology

It can meet the needs of rapid heat dissipation or heating, improve driving experience, and eliminate safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vehicles, in particular to a thermal management system and a vehicle, and the thermal management system comprises a battery temperature control loop which comprises a first water pump, a first heater, a cooling water path of a battery and a first evaporator which are sequentially communicated in series; the first cooling loop comprises a first compressor and a first condenser which are communicated with each other, and the first evaporator is arranged between the first compressor and the first condenser in series; the passenger compartment heating loop comprises a second heater, a second evaporator and a second water pump which are communicated in sequence, and the passenger compartment heating loop can be communicated with or disconnected from the battery temperature control loop; the second cooling loop comprises a second compressor and a second condenser which are communicated with each other, and the second evaporator is arranged between the second compressor and the second condenser in series. According to the utility model, the requirement of rapid heat dissipation or heating can be met, the driving experience is improved, and the safety risk is eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicles, in particular to a thermal management system and a vehicle. Background Art

[0002] In order to improve driving comfort and take into account the thermal management of the entire vehicle, commercial vehicles are equipped with thermal management systems that can heat or dissipate heat from the vehicle's battery, motor, and cockpit to adjust the temperature. However, for some special working conditions, when the cockpit or battery needs to be quickly cooled or heated, this cannot be effectively met, resulting in a poor driving experience and even certain safety risks.

[0003] Therefore, a thermal management system and a vehicle are needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a thermal management system and a vehicle, which can meet the needs of rapid heat dissipation or heating, improve the driving experience, and eliminate safety risks.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] Thermal management system, including:

[0007] A battery temperature control circuit, comprising a first water pump, a first heater, a battery cooling water circuit and a first evaporator connected in series in sequence;

[0008] A first cooling circuit comprises a first compressor and a first condenser which are connected to each other, wherein the first evaporator is arranged in series between the first compressor and the first condenser;

[0009] A passenger compartment heating circuit, comprising a second heater, a second evaporator and a second water pump connected in sequence, wherein the passenger compartment heating circuit can be connected to or disconnected from the battery temperature control circuit;

[0010] The second cooling circuit includes a second compressor and a second condenser which are interconnected, and the second evaporator is arranged in series between the second compressor and the second condenser.

[0011] Furthermore, it also includes a first three-way control valve, a first port of the first three-way control valve is connected to the first evaporator, a second port of the first three-way control valve is connected to the second heater and the cooling water path of the battery, and a third port of the first three-way control valve is connected to the second water pump.

[0012] Furthermore, it also includes a first three-way flow control valve, a first port of the first three-way flow control valve is connected to the first evaporator, a second port of the first three-way flow control valve is connected to the first port of the first three-way control valve, and a third port of the first three-way flow control valve is connected to the cooling water circuit of the battery.

[0013] Furthermore, a heating core is arranged in series in the passenger compartment heating circuit, and the heating core is located between the second heater and the second evaporator.

[0014] Furthermore, it also includes an indoor evaporator, and the indoor evaporator is arranged in parallel with the second evaporator.

[0015] Furthermore, it also includes a motor cooling circuit, which includes a motor, a third water pump and a radiator connected in series in sequence.

[0016] Furthermore, it also includes a second three-way flow control valve, a first port of the second three-way flow control valve is connected to the motor, a second port of the second three-way flow control valve is connected to the second heater, and a third port of the second three-way flow control valve is connected to the radiator.

[0017] Furthermore, it also includes a second three-way control valve, a first port of the second three-way control valve is connected to the radiator, a second port of the second three-way control valve is connected to the third port of the second three-way control flow valve, and a third port of the second three-way control valve is connected to the third water pump.

[0018] Furthermore, it also includes a third three-way control valve, the first port of the third three-way control valve is connected to the second port of the second three-way control flow valve, the second port of the third three-way control valve is connected to the end of the cooling water circuit of the battery away from the heater, and the third port of the third three-way control valve is connected to the third port of the second three-way control flow valve.

[0019] A vehicle comprises a vehicle body and the thermal management system as described above, wherein the thermal management system is arranged in the vehicle body.

[0020] Beneficial effects of the utility model:

[0021] The utility model provides a thermal management system, wherein the battery temperature control circuit comprises a first water pump, a first heater, a battery cooling water circuit and a first evaporator which are connected in series in sequence. The first cooling circuit comprises a first compressor and a first condenser which are connected to each other, and the first evaporator is arranged in series between the first compressor and the first condenser. The passenger compartment heating circuit comprises a second heater, a second evaporator and a second water pump which are connected to each other in sequence, and the passenger compartment heating circuit can be connected or disconnected with the battery temperature control circuit. The second cooling circuit comprises a second compressor and a second condenser which are connected to each other, and the second evaporator is arranged in series between the second compressor and the second condenser. Under normal working conditions, the temperature of the battery can be controlled by the battery temperature control circuit and the first cooling circuit, and the temperature of the cab can be controlled by the passenger compartment heating circuit and the second cooling circuit. When it is necessary to heat up or cool down urgently, the passenger compartment heating circuit is connected with the battery temperature control circuit, so that the first heater and the second heater are used together to achieve rapid heating, or the first condenser and the second condenser are used together to achieve rapid cooling, which can meet the needs of rapid heat dissipation or heating, improve the driving experience, and eliminate safety risks at the same time.

[0022] The utility model provides a vehicle including a vehicle body and the thermal management system as described above, which can meet the demand for rapid heat dissipation or heating, improve the driving experience, and eliminate safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0024] Figure 1 The utility model is a schematic diagram of a thermal management system.

[0025] In the figure:

[0026] 1. Battery temperature control circuit; 11. First water pump; 12. First heater; 13. Battery; 14. First evaporator; 2. First cooling circuit; 21. First compressor; 22. First condenser; 3. Passenger compartment heating circuit; 31. Second heater; 32. Heating core; 33. Second evaporator; 34. Second water pump; 4. Second cooling circuit; 41. Second compressor; 42. Second condenser; 43. Indoor evaporator; 5. Motor cooling circuit; 51. Motor; 52. Third water pump; 53. Radiator; 6. First three-way flow control valve; 7. First three-way control valve; 8. Second three-way flow control valve; 9. Second three-way control valve; 10. Third three-way control valve. DETAILED DESCRIPTION

[0027] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.

[0028] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.

[0029] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.

[0030] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values ​​and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values ​​of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values ​​that do not use relative terms should also be disclosed as specific values ​​with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).

[0031] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.

[0032] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.

[0033] In order to meet the needs of rapid heat dissipation or heating, improve the driving experience, and eliminate safety risks, such as Figure 1 As shown, the utility model provides a thermal management system. The thermal management system includes a battery temperature control circuit 1, a first cooling circuit 2, a passenger compartment heating circuit 3 and a second cooling circuit 4.

[0034] Among them, the battery temperature control circuit 1 includes a first water pump 11, a first heater 12, a cooling water circuit of a battery 13 and a first evaporator 14 which are connected in series in sequence. The first cooling circuit 2 includes a first compressor 21 and a first condenser 22 which are connected to each other, and the first evaporator 14 is arranged in series between the first compressor 21 and the first condenser 22. The passenger compartment heating circuit 3 includes a second heater 31, a second evaporator 33 and a second water pump 34 which are connected in sequence, and the passenger compartment heating circuit 3 can be connected or disconnected with the battery temperature control circuit 1. The second cooling circuit 4 includes a second compressor 41 and a second condenser 42 which are connected to each other, and the second evaporator 33 is arranged in series between the second compressor 41 and the second condenser 42.

[0035] Under normal working conditions, the temperature of the battery 13 can be controlled by the battery temperature control circuit 1 and the first cooling circuit 2, and the temperature of the cab can be controlled by the passenger compartment heating circuit 3 and the second cooling circuit 4. When emergency heating or cooling is required, the passenger compartment heating circuit 3 is connected to the battery temperature control circuit 1, so that the first heater 12 and the second heater 31 can be used together to achieve rapid heating, or the first condenser 22 and the second condenser 42 can be used together to achieve rapid cooling, which can meet the needs of rapid heat dissipation or heating, improve the driving experience, and eliminate safety risks.

[0036] Furthermore, the thermal management system further includes a first three-way control valve 7, a first port of the first three-way control valve 7 is connected to the first evaporator 14, a second port of the first three-way control valve 7 is connected to the second heater 31 and the cooling water path of the battery 13, and a third port of the first three-way control valve 7 is connected to the second water pump 34. By controlling the first port and the third port of the first three-way control valve 7 to be connected, the battery temperature control circuit 1 and the passenger compartment heating circuit 3 can be connected. Through the above arrangement, it is convenient to control whether the battery temperature control circuit 1 and the passenger compartment heating circuit 3 are connected.

[0037] Furthermore, the thermal management system further includes a first three-way flow control valve 6, a first port of the first three-way flow control valve 6 is connected to the first evaporator 14, a second port of the first three-way flow control valve 6 is connected to the first port of the first three-way control valve 7, and a third port of the first three-way flow control valve 6 is connected to the cooling water path of the battery 13. By providing the first three-way flow control valve 6, the flow can be adjusted to further improve the control effect.

[0038] Furthermore, a heating core 32 is provided in series in the passenger compartment heating circuit 3, and the heating core 32 is located between the second heater 31 and the second evaporator 33. By providing the heating core 32, the coolant heated by the heater exchanges heat with the cab at the heating core 32, thereby increasing the temperature of the cab.

[0039] Furthermore, the thermal management system further includes an indoor evaporator 43, which is arranged in parallel with the second evaporator 33. By providing two sets of evaporators, the heat exchange area with the cab can be increased, so that when the cab is cooled, heat exchange can be performed quickly, so that the cab can be cooled quickly.

[0040] Furthermore, the thermal management system further includes a motor cooling circuit 5, which includes a motor 51, a third water pump 52 and a radiator 53 connected in series. The second water pump 34 can drive the cooling water circulation, thereby bringing the heat generated by the motor 51 into the radiator 53, and the radiator 53 performs heat exchange with the outside atmosphere, thereby reducing the temperature of the motor 51 and ensuring that the motor 51 can work normally.

[0041] Furthermore, the thermal management system further includes a second three-way flow control valve 8, wherein the first port of the second three-way flow control valve 8 is connected to the motor 51, the second port of the second three-way flow control valve 8 is connected to the second heater 31, and the third port of the second three-way flow control valve 8 is connected to the radiator 53. By controlling the first port and the second port of the second three-way flow control valve 8 to be connected, the motor cooling circuit 5 can be connected to the passenger compartment heating circuit 3, and the passenger compartment can be heated by the cooling water with a higher temperature in the motor cooling circuit 5, so that the heat generated by the motor 51 can be fully utilized to reduce energy consumption. By adjusting the opening of the second three-way flow control valve 8, the amount of cooling water flowing between the motor cooling circuit 5 and the passenger compartment heating circuit 3 can be adjusted. When the first port and the third port of the second three-way flow control valve are connected, the motor cooling circuit 5 and the passenger compartment heating circuit 3 operate independently without affecting each other.

[0042] Furthermore, the thermal management system further includes a second three-way control valve 9, a first port of the second three-way control valve 9 is connected to the radiator 53, a second port of the second three-way control valve 9 is connected to the third port of the second three-way control flow valve 8, and the third port of the second three-way control valve 9 is connected to the third water pump 52. By setting the second three-way control valve 9, when the first port of the second three-way control valve 9 is connected to the second port, the cooling water for cooling the motor 51 is dissipated through the radiator 53. When the second port of the second three-way control valve 9 is connected to the third port, the cooling water does not pass through the radiator 53. When the motor 51 is started, the cooling water is kept at a relatively high temperature, so that the motor 51 can be started efficiently.

[0043] Furthermore, the thermal management system further includes a third three-way control valve 10, a first port of the third three-way control valve 10 is connected to a second port of the second three-way control flow valve 8, a second port of the third three-way control valve 10 is connected to an end of the cooling water path of the battery 13 away from the heater, and a third port of the third three-way control valve 10 is connected to a third port of the second three-way control flow valve 8. By providing the third three-way control valve 10, the control mode of the thermal management system can be further enriched. When the motor 51 needs to be quickly heated or cooled, the battery temperature control circuit 1 can be connected to the motor cooling circuit 5, so that the battery 13 can be heated or the battery 13 can be cooled using the radiator 53.

[0044] Furthermore, fans are provided on one side of the first condenser 22 and the second condenser 42 , and the fans can accelerate air circulation, thereby facilitating rapid cooling of the first condenser 22 and the second condenser 42 .

[0045] This thermal management system can use the battery temperature control circuit 1 and the first cooling circuit 2 to cooperate to cool the battery 13, and the battery 13 can be heated by turning on the first heater 12. By turning on the second heater 31, the passenger compartment heating circuit 3 can be used to heat the passenger compartment; by cooperating with the passenger heating circuit and the second cooling circuit 4, the passenger compartment can be cooled. By connecting the battery temperature control circuit 1 with the passenger compartment heating circuit 3, rapid heating can be achieved. When the battery temperature control circuit 1 is connected to the passenger compartment heating circuit 3, and cooperates with the first cooling circuit 2 and the second cooling circuit 4, rapid cooling can be achieved. The motor cooling circuit 5 can operate independently to cool the motor 51; the motor cooling circuit 5 can also be connected to the passenger compartment heating circuit 3 and / or the battery temperature control circuit 1 to enhance the heating or cooling effect.

[0046] This embodiment also provides a vehicle, including a vehicle body and the above thermal management system. The thermal management system is arranged in the vehicle body and can meet the needs of rapid heat dissipation or heating, improve driving experience, and eliminate safety risks.

[0047] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A thermal management system, characterized in that: include: A battery temperature control circuit (1) comprises a first water pump (11), a first heater (12), a cooling water circuit of a battery (13) and a first evaporator (14) which are connected in series in sequence; A first cooling circuit (2) comprises a first compressor (21) and a first condenser (22) which are interconnected, wherein the first evaporator (14) is arranged in series between the first compressor (21) and the first condenser (22); A passenger compartment heating circuit (3), comprising a second heater (31), a second evaporator (33) and a second water pump (34) which are connected in sequence, and the passenger compartment heating circuit (3) can be connected to or disconnected from the battery temperature control circuit (1); The second cooling circuit (4) comprises a second compressor (41) and a second condenser (42) which are connected to each other, and the second evaporator (33) is arranged in series between the second compressor (41) and the second condenser (42).

2. The thermal management system according to claim 1, characterized in that: It also includes a first three-way control valve (7), wherein a first port of the first three-way control valve (7) is connected to the first evaporator (14), a second port of the first three-way control valve (7) is connected to the second heater (31) and the cooling water path of the battery (13), and a third port of the first three-way control valve (7) is connected to the second water pump (34).

3. The thermal management system according to claim 2, characterized in that: It also includes a first three-way flow control valve (6), wherein a first port of the first three-way flow control valve (6) is connected to the first evaporator (14), a second port of the first three-way flow control valve (6) is connected to a first port of the first three-way control valve (7), and a third port of the first three-way flow control valve (6) is connected to a cooling water path of the battery (13).

4. The thermal management system according to claim 1, characterized in that: A heating core (32) is arranged in series in the passenger compartment heating circuit (3), and the heating core (32) is located between the second heater (31) and the second evaporator (33).

5. The thermal management system according to claim 1, characterized in that: It also includes an indoor evaporator (43), wherein the indoor evaporator (43) is arranged in parallel with the second evaporator (33).

6. The thermal management system according to claim 1, characterized in that: It also includes a motor cooling circuit (5), wherein the motor cooling circuit (5) includes a motor (51), a third water pump (52) and a radiator (53) which are connected in series in sequence.

7. The thermal management system according to claim 6, characterized in that: It also includes a second three-way flow control valve (8), wherein a first port of the second three-way flow control valve (8) is connected to the motor (51), a second port of the second three-way flow control valve (8) is connected to the second heater (31), and a third port of the second three-way flow control valve (8) is connected to the radiator (53).

8. The thermal management system according to claim 7, characterized in that: It also includes a second three-way control valve (9), wherein a first port of the second three-way control valve (9) is connected to the radiator (53), a second port of the second three-way control valve (9) is connected to a third port of the second three-way control flow valve (8), and a third port of the second three-way control valve (9) is connected to the third water pump (52).

9. The thermal management system according to claim 8, characterized in that: It also includes a third three-way control valve (10), wherein a first port of the third three-way control valve (10) is connected to a second port of the second three-way control flow valve (8), a second port of the third three-way control valve (10) is connected to an end of the cooling water path of the battery (13) away from the heater, and a third port of the third three-way control valve (10) is connected to a third port of the second three-way control flow valve (8).

10. A vehicle, characterized in that The invention comprises a vehicle body and a thermal management system according to any one of claims 1 to 9, wherein the thermal management system is arranged in the vehicle body.